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為.神華神東電力

SHENHUASHENDONGPOWER

新疆準東五彩灣發(fā)電公司檢修規(guī)程

Q/SDDL0907JXGC001-2012

一期2x350MW機組檢修規(guī)程

汽機部分

XXXX-XX-XX發(fā)布XXXX-XX-XX實施

神華神東電力新疆準東五彩灣發(fā)電公司發(fā)布

內(nèi)部文件控制表

版本簽發(fā)下次復有否

編寫人校核人初審人復審人審定人批準人

編號日期核日期修訂

試行

此次修訂改動內(nèi)容:

1、第7頁:高中壓內(nèi)缸中分面間隙允差:自由狀態(tài)下2mm以下冷緊1/3螺栓后,0.05M寒尺不入:

低壓內(nèi)缸中分面間隙允差,自由狀態(tài)下2mm以下,冷緊1/3螺栓后0.05mm塞尺不入。

2、第15頁:#3、的軸承均應布置在同?條水平軸線上。用軸承應高出該線1.489mm,#2軸承應高

于該線0.329m。要求高中壓轉(zhuǎn)子比低壓轉(zhuǎn)子對輪端面低0.10-0.15,下張口O.Olnm。(備注:

根據(jù)2014年#2機組大修調(diào)整,#3、#4軸承均應布置在同一條水平軸線上。#1軸承應高出該線

1.489m,#2軸承應高于該線0.329mm。要求高中壓轉(zhuǎn)子比低壓轉(zhuǎn)子對輪端面低0.10-0.15,下

張口0.20mmo)

3、第15頁:低壓轉(zhuǎn)子要比發(fā)電機轉(zhuǎn)子對輪端面高0.10-0.Mnm,下張口0.01-0.02m”現(xiàn)改為低發(fā)

電機聯(lián)軸器找中心時,發(fā)電機轉(zhuǎn)子要比低壓傳子對輪端面高0.10-0.Mmm,下張口0.01-0.02mm。

4、第120頁,定冷水系統(tǒng)展加定冷水加藥裝置.并將原在進入發(fā)電機前.約2曲地定子水旁跖進入

離子交換器,連續(xù)進行水質(zhì)凈化。改為:在進入發(fā)電機前,約20%地定子水旁路進入(定冷水加藥裝置,

將原來的離子交換器進行短接,連續(xù)進行水質(zhì)凈化。

5、第144頁:增加6.1.1.5除氧器乏汽回收裝置,將原除氧器連續(xù)排氣直接通過之汽回收裝置進行

冷凝回收,回收的水質(zhì)直接進入凝汽器,充分利用水資源,起到節(jié)約用水的效果。

本標準監(jiān)督實施及完善負貢人本規(guī)程實施及完善執(zhí)行人

職務:職務:

簽字:簽字*

前言

本規(guī)程根據(jù)《國家電網(wǎng)公司電力安全工作規(guī)程》、《火電檢修規(guī)程》、《火電施工質(zhì)量檜驗及評定標準人

《檜修導則小設備制造廠家的設計掘糧、技術說明書、安裝T藝說明、運行操作說明、圖紙及其它相

關資料,已經(jīng)投入運行的同類設備的檢修規(guī)程、技術及質(zhì)量標準、設備運行經(jīng)腌,同類設備運行中存在

問即的處理方案等等編制而成。

設備管理人員和檢修人員應嚴格依照檢修規(guī)程規(guī)定的檢修周期、檢修工序、檢修工藝質(zhì)量標準和檢

修試驗規(guī)程等制定檢修計劃,并依據(jù)檢修規(guī)程和檢修文件包管理標準的要求編制并執(zhí)行檢修文件包、作

業(yè)卡、施工方案等作業(yè)文件。

本規(guī)程由于定稿之際,17部分設備技術資料不全,故本規(guī)程與實際不符之處尚待送?步修改補充,

如發(fā)現(xiàn)本規(guī)程不妥之處,敬請及時指出。

目錄

總則................................................................................1

1.范圍...............................................................................1

2.引用標準..........................................................................1

3.專業(yè)術語..........................................................................1

4.檢修管理的基本要求...............................................................2

第一部分汽輪機本體檢修規(guī)程.........................................................3

1汽輪發(fā)電機本體.....................................................................3

1.1設備概況及參數(shù)...................................................................3

1.2檢修類別及檢修周期..............................................................3

1.3檢修項目.........................................................................4

1.4檢修工序、工藝方法及質(zhì)量標準....................................................4

L5修前數(shù)據(jù)采集.....................................................................62

1.6修后試驗項目及標準...............................................................62

第二部分汽輪機調(diào)速系統(tǒng)檢修操程....................................................63

1.汽輪機調(diào)速系統(tǒng)....................................................................63

1.1設備概況及參數(shù)..................................................................63

1.2檢修類別和檢修周期.............................................................80

1.3檢修項目........................................................................80

1.4檢修工序和工藝標準.............................................................80

1.5修前數(shù)據(jù)采集...................................................................107

L6修后試驗項目及標準..............................................................107

第三部分潤滑油系統(tǒng)檢修規(guī)程.......................................................108

1主油箱............................................................................108

1.1設備概況及參數(shù).................................................................108

1.2檢修類別及檜修周期.............................................................108

1.3檢修項目.......................................................................108

1.4檢修工序、工藝方法及質(zhì)量標準...................................................108

L5修前數(shù)據(jù)采集....................................................................108

1.6修后試驗項目及標準.............................................................108

2主機冷油器.......................................................................108

2.1設備概況及參數(shù)..................................................................108

2.2檢修類別及檢修周期..............................................................109

2.3檢修項目........................................................................109

2.4檢修工序、工藝方法及質(zhì)量標準....................................................109

2.5修前數(shù)據(jù)采集....................................................................110

2.6修后試驗項目及標準...........................................................110

3油泵..............................................................................110

3.1設備概況及參數(shù).................................................................110

3.2檢修類別及檢修周期.............................................................110

3.3檢修項目........................................................................110

3.4檢修工序、工藝方法及質(zhì)量標準....................................................110

3.5修前數(shù)據(jù)采集....................................................................Ill

3.6修后試驗項目及標準............................................................111

4頂粕油系統(tǒng).......................................................................111

4.1設備概況及參數(shù)..................................................................111

4.2檢修類別及檢修周期..............................................................112

4.3檢修項目........................................................................112

4.4檢修工序、工藝方法及質(zhì)量標準....................................................112

4.5修前數(shù)據(jù)采集....................................................................112

4.6修后試臏項目及標準...........................................................112

5離心式潤滑油凈化裝置檢修..........................................................113

5.1設備概況及參數(shù).................................................................113

5.2檢修類別及椅修周期.............................................................113

5.3檢修項目........................................................................113

5.4檢修工序、工藝方法及質(zhì)量標準....................................................113

5.5修前數(shù)據(jù)采集...................................................................114

5.6修后試驗項目及標準...........................................................114

6主油泵............................................................................114

6.1設備概況及參數(shù).................................................................114

6.2檢修類別及檢修周期.............................................................114

6.3檢修項目........................................................................114

6.4檢修工序、工藝方法及質(zhì)量標準....................................................114

6.5修前數(shù)據(jù)采集....................................................................115

6.6修后試腌項目及標準............................................................115

第四部分發(fā)電機氫油水系統(tǒng)檢修規(guī)程.................................................116

1氫氣系統(tǒng)..........................................................................116

1.1設備概況及參數(shù).................................................................116

L2檢修類別及檢修周期..............................................................116

1.3檢修項目.......................................................................116

1.4檢修工序、工藝方法及質(zhì)量標準...................................................116

1.5修前數(shù)據(jù)采集...................................................................117

1.6修后試驗項目及標準.............................................................117

2密苣油系統(tǒng).......................................................................117

2.1設備概況及參數(shù)..................................................................117

2.2檢修類別及檢修周期..............................................................117

2.3檢修項目........................................................................117

2.4檢修工序、工藝方法及質(zhì)量標準....................................................117

2.5修前數(shù)據(jù)采集...................................................................119

2.6修后試驗項目及標準...........................................................119

3定冷水系統(tǒng).......................................................................119

3.1設備概況及參數(shù)..................................................................119

3.2檢修類別及檢修周期.............................................................120

3.3檢修項目.......................................................................120

III

3.4檢修工序、工藝方法及質(zhì)量標準....................................................120

3.5修前數(shù)據(jù)采集....................................................................121

3.6修后試驗項目及標準..............................................................121

第五部分輔機部分檢修規(guī)程.........................................................122

1凝汽器............................................................................122

1.1設備概況及參數(shù).................................................................122

1.2檢修類別及檢修周期.............................................................123

1.3檢修項目.......................................................................123

1.4檢修工序、工藝方法及質(zhì)最標準..................................................123

1.5修前數(shù)據(jù)采集...................................................................126

L6修后試驗項目及標準..............................................................126

2高壓加熱器.......................................................................128

2.1設備概況及參數(shù)..................................................................128

2.2檢修類別及檢修周期..............................................................131

2.3檢修項目........................................................................131

2.4檢修工序、工藝方法及質(zhì)量標準..................................................131

2.5修前數(shù)據(jù)采集.................................................................135

2.6修后試驗項目及標準.............................................................136

3低壓加熱器.......................................................................136

3」設備概況及參數(shù)..................................................................136

3.2檢修類別及檢修周期.............................................................137

3.3檢修項目.......................................................................137

3.4檢修工序、工藝方法及質(zhì)量標準..................................................137

3.5修前數(shù)據(jù)采集...................................................................139

3.6修后試段項目及標準...........................................................139

4軸打加熱器.......................................................................139

4.1設斛概況及參數(shù)..................................................................139

4.2檢修類別及檢修周期.............................................................139

4.3檢修項目.......................................................................110

4.4檢修工序、工藝方法及質(zhì)量標準..................................................140

4.5修前數(shù)據(jù)采集...................................................................141

4.6修后試驗項目及標準...........................................................141

5軸扣風機..........................................................................141

5.1設備概況及參數(shù)..................................................................141

5.2檢修類別及檢修周期.............................................................141

5.3檢修項目.......................................................................141

5.4檢修工序、工藝方法及質(zhì)量標準..................................................141

5.5修前數(shù)據(jù)采集...................................................................143

5.6修后試腌項目及標準.............................................................143

6除氧器............................................................................143

6.1設備概況及參數(shù).................................................................143

6.2檢修類別及檢修周期.............................................................144

IV

6.3檢修項目.......................................................................145

6.4檢修工序、工藝方法及質(zhì)信標準..................................................145

6.5修前數(shù)據(jù)采集...................................................................146

6.6修后試驗項目及標準.............................................................146

7板式換熱器.......................................................................146

7.1設備概況及參數(shù)..................................................................146

7.2檢修類別及檢修周期.............................................................147

7.3檢修項目.......................................................................147

7.4檢修工序、工藝方法及質(zhì)最標準..................................................147

7.5修前數(shù)據(jù)采集...................................................................150

7.6修后試驗項目及標準.............................................................150

8循環(huán)水旋轉(zhuǎn)濾網(wǎng)...................................................................150

8.1設備概況及參數(shù)..................................................................150

8.2檢修類別及檢修周期.............................................................151

8.3檢修項目.......................................................................151

8.4檢修工序、工藝方法及質(zhì)量標準.................................................151

8.5修前數(shù)據(jù)采集...................................................................151

8.6修后試驗項目及標準.............................................................151

9間接空冷系統(tǒng).....................................................................151

9.1設備概況及參數(shù)..................................................................151

9.2檢修類別及檢修周期.............................................................155

9.3檢修項目.......................................................................155

9.4檢修工序、工藝方法及質(zhì)量標準..................................................155

9.5修前數(shù)據(jù)采集...................................................................155

9.6修后試齡項目及標準...........................................................155

10機力通風塔......................................................................155

10.1設備概況及參數(shù)................................................................155

10.2檢修類別及檢修周期............................................................156

10.3檢修項目......................................................................156

10.4檢修工序、工藝方法及質(zhì)量標準.................................................156

10.5修前數(shù)據(jù)采集..................................................................157

10.6修后試驗項目及標準..........................................................157

11給水泵驅(qū)動汽輪機................................................................157

11.1設備概況及參數(shù)................................................................157

11.2檢修類別及檢修周期............................................................157

11.3檢修項目.......................................................................158

11.4檢修工序、工藝方法及質(zhì)量標準...................................................158

11.5修前數(shù)據(jù)采集...................................................................165

11.6修后試的項目及標準...........................................................165

第六舒分泵類部分檢修規(guī)程.........................................................166

1給水泵............................................................................166

LI設備概況及參數(shù)..................................................................166

L2檢修類別和檢修周期..............................................................167

1.3檢修項目.......................................................................167

1.4檢修工序和工藝標準...........................................................168

L5修前數(shù)據(jù)采集....................................................................173

1.6修后試驗項目及標準.............................................................173

2給水前置泵.......................................................................173

2.1設備概況及參數(shù)..................................................................173

2.2檢修類別及檢修周期..............................................................174

2.3檢修項目........................................................................174

2.4檢修工序、工藝方法及質(zhì)地標準....................................................17-1

2.5修前數(shù)據(jù)采集....................................................................176

2.6修后試驗項目及標準.............................................................177

3凝結(jié)水泵..........................................................................177

3.1設備概況及參數(shù)..................................................................177

3.2檢修類別及檢修周期.............................................................178

3.3檢修項目.......................................................................178

3.4檢修工序、工藝方法及質(zhì)量標準..................................................178

3.5修前數(shù)據(jù)采集...................................................................181

3.6修后試驗項目及標準.............................................................182

4循環(huán)水泵..........................................................................182

4.1設備概況及參數(shù)..................................................................182

4.2檢修類別及檢修周期.............................................................182

4.3檢修項目.......................................................................182

(5修前數(shù)據(jù)采集....................................................................18-1

4.6修后試齡項目及標準...........................................................185

5閉式循環(huán)冷卻水泵.................................................................185

5.1設斛概況及參數(shù)..................................................................185

5.2檢修類別及檢修周期.............................................................186

5.4檢修工序、工藝方法及質(zhì)量標準..................................................186

5.5修前數(shù)據(jù)采集...................................................................188

5.6修后試驗項目及標準.............................................................188

6輔機循環(huán)水泵.....................................................................188

6.1設備概況及參數(shù).................................................................188

6.2檢修類別及檢修周期.............................................................189

6.3檢修項目.......................................................................189

6.4檢修工序、工藝方法及質(zhì)量標準..................................................190

6.5修前數(shù)據(jù)采集...................................................................191

6.6修后試驗項目及標準...........................................................191

7真空泵............................................................................191

7.1設備概況及參數(shù)..................................................................191

7.2檢修類別及檢修周期.............................................................192

7.3檢修項目.......................................................................193

VI

7.4檢修工序、工藝方法及質(zhì)量標準....................................................193

7.5修前數(shù)據(jù)采集....................................................................195

7.6修后試驗項目及標準..............................................................195

第七部分管閥檢修規(guī)程..............................................................196

1常成管道、閥門...................................................................196

1.1設備概況及參數(shù).................................................................196

1.2檢修類別及檢修周期.............................................................198

1.3檢修項目.......................................................................198

1.4檢修工序、工藝方法及質(zhì)最標準..................................................199

1.5修前數(shù)據(jù)采集..................................................................20-1

L6修后試驗項目及標準..............................................................204

2給水泵最小流量閥.................................................................204

2.1設備概況及參數(shù)..................................................................204

2.2檢修類別和檢修周期..............................................................204

2.3檢修項目........................................................................201

2.4檢修工序和工藝標準..............................................................204

2.5修前數(shù)據(jù)采集..................................................................205

2.6修后試驗項目及標準............................................................205

3汽機調(diào)節(jié)閥.......................................................................206

3」設備概況及參數(shù)..................................................................206

3.2檢修類別及檢修周期............................................................206

3.3檢修項目.......................................................................206

3.4檢修工序、工藝方法及質(zhì)量標準..................................................206

3.5修前數(shù)據(jù)采集..................................................................207

3.6修后試段項目及標準............................................................207

4汽側(cè)安全閥.......................................................................207

4.1設斛概況及參數(shù)..................................................................207

4.2檢修類別及檢修周期............................................................208

4.3檢修項目.......................................................................208

4.4檢修工序、工藝方法及質(zhì)量標準..................................................208

4.5修前數(shù)據(jù)采集..................................................................208

4.6修后試驗項目及標準............................................................208

5高、低壓旁路系統(tǒng)閥門.............................................................208

5.1設備概況及參數(shù)..................................................................208

5.2檢修類別及檢修周期............................................................211

5.3檢修項目.......................................................................211

5.4檢修工序、工藝方法及質(zhì)量標準..................................................211

5.5修前數(shù)據(jù)采集..................................................................212

5.6修后試腌項目及標準...........................................................212

6抽汽逆止門.......................................................................212

6.1設備概況及參數(shù).................................................................212

6.2檢修類別及檢修周期............................................................212

VII

6.3檢修項目........................................................................213

6.4檢修工序、工藝方法及質(zhì)信標準....................................................213

6.5修前數(shù)據(jù)采集....................................................................213

6.6修后試驗項目及標準..............................................................213

第八部分其它項目................................................................214

1采暖加熱站.......................................................................214

1.1設備概況及參數(shù).................................................................214

1.2檢修類別及檢修周期............................................................215

1.3檢修項目.......................................................................215

1.4檢修工序、工藝方法及質(zhì)量標準..................................................215

L5修前數(shù)據(jù)采集....................................................................216

L6修后試驗項目及標準..............................................................216

280/20噸雙鉤橋式起重機檢修規(guī)程標準................................................216

2.1設備概況及參數(shù)..................................................................216

2.2檢修類別及檢修周期..............................................................217

2.3檢修項目........................................................................217

2.4檢修工序、工藝方法及質(zhì)量標準....................................................217

2.5修前數(shù)據(jù)采集....................................................................221

2.6修后試驗項目及標準..............................................................221

VIII

總則

[范圍

本規(guī)程適用于神華神東電力新疆準東五彩灣電廠一期2X350MW機組,所有設備管理人員、檢修人

員、監(jiān)察人員都必須熟悉和遵守本規(guī)程。

2.引用標準

DI./T838-2003發(fā)電企業(yè)設備檢修導則

GB/T19001質(zhì)量管理體系要求

GB/T24001環(huán)境管理體系要求

DT/T748.1-2001火力發(fā)電廠汽機機組檢修導則第1部分

國家電網(wǎng)安監(jiān)[2008]23號國家電網(wǎng)公司電力安全工作規(guī)程(火電廠動力部分)

(電力工業(yè)技術管理法規(guī)》

《火力發(fā)電廠汽水管道設計技術規(guī)定》

《火力發(fā)電廠汽水管道設計技術規(guī)定》

《電力建設施工及臉收技術規(guī)范(汽輪機機組篇)》DL5011-92

W電力建設施工質(zhì)量驗收及評價規(guī)程(汽掄發(fā)電機組)3DL/T5210.3—2009

《電力建設施工質(zhì)量驗收及評價規(guī)程(管道及系統(tǒng))》

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