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1TheAIX2800G4HTinthe42x2inchconfiguration2MOCVDtechnologyandepitaxialgrowthChenPeng
InstituteofOptoelectronics,NanjingUniversity&Yangzhou
PhysicsDepartment,NanjingUniversity
2-Dec-103IntroductionMetalorganiccompoundsTheMOCVDtechniqueandgrowthsystemEpitaxialgrowthbasicExample:MOCVDgrowthofGaN
MaterialsCharacterizationsOutline4CompareofepitaxialmethodsGrowthmethodtimefeatureslimitLPE
(Liquidphaseepitaxy)1963GrowthformsupersaturatedsolutionontosubstrateLimitedsubstrateareasandpoorcontroloverthegrowthofverythinlayersVPE
(Vaporphaseepitaxy1958UsemetalhalideastransportagentstogrowNoAlcontainedcompound,thicklayerMBE
(MolecularBeamEpitaxy)19581967DepositepilayeratultrahighvacuumHardtogrowmaterialswithhighvaporpressureMOCVD
(Metal-OrganicChemicalVaporDeposition)1968UsemetalorganiccompoundsasthesourcesSomeofthesourceslikeAsH3areverytoxic.Introduction5SomeaboutthenameofMOCVDInthereference,MOCVDalsohavesomeothernames.Differentpeoplepreferdifferentname.Allthenamesrefertothesamegrowthmethod.MOCVD (Metalorganicchemicalvapordeposition)OMCVD (OrganometallicCVD)MOVPE (MOvaporphaseepitaxy)OMVPEAP-MOCVD (AtmosphereMOCVD)LP-MOCVD (LowpressureMOCVD)Introduction6
Veryhighqualityofgrownlayers
(highgrowthrateanddopinguniformity/reproducibility)
Highthroughputandnoultrahighvacuumneeded(-comparedtoMBE)
(Economicallyadvantageous,highsystemup-time)
Highestflexibility
(Differentmaterialscanbegrowninthesamesystem)
Growthofsharpinterfacespossible
verysuitableforheterostructures,
(e.g.,multiquantumwells(MQW))WhyMOCVD?Introduction7MOcompoundsCompoundPat298K(torr)ABMeltpoint(oC)(Al(CH3)3)2TMAl14.2278010.4815Al(C2H5)3
TEAl0.041362510.78-52.5Ga(CH3)3
TMGa23818258.50-15.8Ga(C2H5)3
TEGa4.7925309.19-82.5In(CH3)3
TMIn1.7528309.7488In(C2H5)3
TEIn0.3128158.94-32Zn(C2H5)2
DEZn8.5321908.28-28Mg(C5H5)2
Cp2Mg0.05355610.56175Log[p(torr)]=B-A/T
Metalorganiccompounds8MOcompoundssupplysystemMetalorganiccompounds9gashandlingsystemreactorwithheatedsusceptorvacuumsystemcontrolunitscrubbingsystemComponentsofaMOCVDSystemTheMOCVDtechniqueandgrowthsystem10TheMOCVDtechniqueandgrowthsystem11Reactor-1TheMOCVDtechniqueandgrowthsystem12Reactor-2TheMOCVDtechniqueandgrowthsystem13PlanetaryReactor?
Shallowreactorchamber,smallvolumeNobuoyancyFastswitchingrun/ventsystemStrictlyhorizontallaminargasflowduetoPlanetaryprincipleallowssharpexchangeofgasphaseinreactorRotationnoharmforwafer&layerqualitygroupIIIgroupVWaferInjectorceilinginductiveheatedwafercarrierTheMOCVDtechniqueandgrowthsystem14GashandlingsystemThefunctionofgashandlingsystemismixingandmeteringofthegasthatwillenterthereactor.Timingandcompositionofthegasenteringthereactorwilldeterminetheepilayerstructure.
Leak-tight
ofthegaspanelisessential,becausetheoxygencontaminationwilldegradethegrowingfilms’properties.Fastswitchofvalvesystemisveryimportantforthinfilmandabruptinterfacestructuregrowth,
Accuratecontrolofflowrate,pressureandtemperature
canensurethestableandrepeat.
TheMOCVDtechniqueandgrowthsystem15TheMOCVDtechniqueandgrowthsystem16TheMOCVDtechniqueandgrowthsystem17In-SituMonitoring:EpiCurveTTMethod:distancevariationofparallellaserbeams2DCCDcameraDXD(Dz)substratewafer(bentduetostrain)susceptorparallellaserbeamDzDTLASERTheMOCVDtechniqueandgrowthsystem18ThebasicreactiondescribeGaNgrowthcansimplywriteasGa(CH3)3+NH3GaN+3CH4Thegrowthprocedureasfollows:MOsourcesandhydridesinjecttothereactor.ThesourcesaremixedinsidethereactorandtransfertothedepositionareaAtthedepositionarea,hightemperatureresultinthedecompositionofsourcesandothergas-phasereaction,formingthefilmprecursorswhichareusefulforfilmgrowthandby-products.ThefilmprecursorstransporttothegrowthsurfaceThefilmprecursorsabsorbonthegrowthsurfaceThefilmprecursorsdiffusetothegrowthsiteAtthesurface,filmatomsincorporateintothegrowingfilmthroughsurfacereactionTheby-productsofthesurfacereactionsdesorbedfromsurfaceTheby-productstransporttothemaingasflowregionawayfromthedepositionareatowardsthereactorexitGasphaseandsurfacereactionEpitaxialgrowthbasic19TMGaNH3
AbsorptiondiffusionPyrolysisAdductFormationDiffusionDesorptionSurfacereactionBoundarylayer=NH3
=Ga(CH3)3=H=CH3
(0001)GaNsubstrate
Ga(CH3)3+NH3=GaN+3CH4(by-products)BasicReactionI(ByMOCVD)
Epitaxialgrowthbasic20BasicReactionII(ByMOCVD)Epitaxialgrowthbasic21EpitaxialgrowthbasicGrowthatsurfaceterraces/steps22EpitaxialgrowthbasicLatticemismatchandstrain23EpitaxialgrowthbasicExamplesofmismatchdislocationsSapphireGaN24:GaN:Al2O3[1010]GaN[1210]Al2O3[1210]GaN[1010]Al2O3a=3.186A4.758A?3x3.186AWurtzitestructure(0001)GaN//(0001)sapphirewitha30°rotation:latticemismatchbetweenGaNandsapphire:13.8%SchematicIllustrationofGaNGrowthontoSapphire(0001)SurfaceacGaNCrystalStructureExample:MOCVDgrowthofGaN251)GrowthprocessoftheGaNlayeronLT-AlNnucleationlayer(a)IslandGrowth
(b)LateralGrowth(c)Coalescence
(d)Quasi2-DGrowthSapphireLT-AlNGaNExample:MOCVDgrowthofGaNBuffer-layergrowthtechnique26TwoStepMOCVDGrowthprocedureHightemperaturetreatmentBufferlayerEpilayerGrowthTMGaNH3Temperature1150oC550oC1050oCGa(CH3)3+NH3GaN+CH4MOCVDgrowGaNandrelatedmaterialsExample:MOCVDgrowthofGaN27GrowthofGaNonsapphireExample:MOCVDgrowthofGaNGaNthinfilmsgrowthprocess28MorphologybyAFMobservationAfter0.5-mingrowth,GaN~10nm.Islanddiameter~100nmAfter3.0-mingrowth,GaN~150nm.
After30-mingrowth,GaN~1400nm.
Example:MOCVDgrowthofGaN29Example:MOCVDgrowthofGaNGaNthinfilmsgrowthprocess30P-electrode
n-electrodep-GaNn-GaNSapphireSubstrateInGaNQWp-AlGaNGaNBufferlayerExample:MOCVDgrowthofGaNGaN-basedLEDstructureMg31■CrystalDefectFormation(Dislocation):DuringHTEpi-layerGrowthGrowt
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