標(biāo)準(zhǔn)解讀

《GB/T 44560-2024 石油天然氣工業(yè)用冶金復(fù)合油管》是一項(xiàng)國家標(biāo)準(zhǔn),專門針對石油和天然氣行業(yè)中使用的冶金復(fù)合油管制定了詳細(xì)的技術(shù)要求。本標(biāo)準(zhǔn)涵蓋了材料選擇、制造工藝、性能測試及檢驗(yàn)方法等方面的內(nèi)容,旨在確保這些產(chǎn)品能夠滿足嚴(yán)苛的工作環(huán)境需求,保證油氣開采過程中的安全性和效率。

根據(jù)該標(biāo)準(zhǔn),冶金復(fù)合油管主要由兩種不同材質(zhì)通過特殊工藝結(jié)合而成,外層通常采用碳鋼或低合金鋼以提供足夠的強(qiáng)度和韌性,內(nèi)層則選用耐腐蝕性更好的材料如不銹鋼或其他特種合金,以此來抵抗井下流體對管道內(nèi)部的侵蝕作用。這樣的設(shè)計(jì)不僅提高了產(chǎn)品的使用壽命,同時(shí)也降低了維護(hù)成本。

在材料方面,《GB/T 44560-2024》規(guī)定了用于制造復(fù)合油管的具體化學(xué)成分范圍以及力學(xué)性能指標(biāo);對于制造過程,則明確了焊接、熱處理等關(guān)鍵工序的操作規(guī)范和技術(shù)參數(shù);此外,還特別強(qiáng)調(diào)了成品必須經(jīng)過嚴(yán)格的無損檢測(如超聲波探傷)以及水壓試驗(yàn),確保每根油管都能達(dá)到規(guī)定的質(zhì)量和安全性標(biāo)準(zhǔn)。


如需獲取更多詳盡信息,請直接參考下方經(jīng)官方授權(quán)發(fā)布的權(quán)威標(biāo)準(zhǔn)文檔。

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文檔簡介

ICS75.180.10

CCSE92

中華人民共和國國家標(biāo)準(zhǔn)

GB/T44560—2024

石油天然氣工業(yè)用冶金復(fù)合油管

Metallurgicalbondingtubingforpetroleumandnaturalgasindustries

2024?09?29發(fā)布2025?01?01實(shí)施

國家市場監(jiān)督管理總局

國家標(biāo)準(zhǔn)化管理委員會發(fā)布

GB/T44560—2024

目次

前言··························································································································Ⅲ

1范圍·······················································································································1

2規(guī)范性引用文件········································································································1

3術(shù)語、定義、符號和縮略語····························································································2

3.1術(shù)語和定義········································································································2

3.2符號·················································································································2

3.3縮略語··············································································································3

4制造·······················································································································3

4.1購方提供信息·····································································································3

4.2原材料··············································································································3

4.3復(fù)合工藝···········································································································8

4.4熱處理··············································································································8

4.5矯直·················································································································8

4.6管端加工···········································································································8

4.7表面處理···········································································································8

4.8需要工藝確認(rèn)的工序····························································································8

5技術(shù)要求·················································································································9

5.1化學(xué)成分···········································································································9

5.2拉伸性能···········································································································9

5.3沖擊韌性··········································································································10

5.4抗壓扁性能·······································································································10

5.5硬度················································································································11

5.6淬透性·············································································································12

5.7顯微組織··········································································································12

5.8層間結(jié)合強(qiáng)度····································································································12

5.9基層耐腐蝕性····································································································13

5.10CRA層耐腐蝕性······························································································13

5.11耐靜水壓強(qiáng)度··································································································13

5.12尺寸、質(zhì)量及其偏差···························································································13

5.13表面狀況、缺欠和缺陷························································································15

6檢驗(yàn)與試驗(yàn)············································································································15

6.1通則················································································································15

6.2化學(xué)成分檢驗(yàn)····································································································17

GB/T44560—2024

6.3拉伸性能試驗(yàn)····································································································17

6.4沖擊韌性試驗(yàn)····································································································18

6.5抗壓扁性能試驗(yàn)·································································································18

6.6硬度試驗(yàn)··········································································································19

6.7淬透性檢驗(yàn)·······································································································19

6.8顯微組織檢驗(yàn)····································································································20

6.9層間結(jié)合強(qiáng)度試驗(yàn)······························································································20

6.10基層耐腐蝕性試驗(yàn)····························································································21

6.11CRA層耐腐蝕性試驗(yàn)························································································21

6.12耐靜水壓強(qiáng)度試驗(yàn)····························································································21

6.13尺寸、質(zhì)量及其偏差檢驗(yàn)·····················································································21

6.14外觀檢驗(yàn)········································································································23

6.15無損檢測········································································································23

7標(biāo)志·····················································································································25

7.1標(biāo)志內(nèi)容··········································································································25

7.2標(biāo)志方法··········································································································27

7.3標(biāo)志位置··········································································································27

8包裝、儲存和防護(hù)·····································································································27

9文件·····················································································································28

附錄A(規(guī)范性)購方提供信息·····················································································29

附錄B(規(guī)范性)GB/T19830—2023以外的酸性環(huán)境用基層材料·········································30

附錄C(資料性)CRA層材料腐蝕試驗(yàn)···········································································32

附錄D(規(guī)范性)缺欠和缺陷的處理···············································································35

參考文獻(xiàn)····················································································································36

GB/T44560—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分:標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)

定起草。

請注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識別專利的責(zé)任。

本文件由全國石油天然氣標(biāo)準(zhǔn)化技術(shù)委員會(SAC/TC355)提出并歸口。

本文件起草單位:中國石油集團(tuán)工程材料研究院有限公司、西安三環(huán)石油管材科技有限公司、寶山

鋼鐵股份有限公司、中國石油天然氣股份有限公司長慶油田分公司、中國石油天然氣股份有限公司塔

里木油田分公司、中國石油天然氣股份有限公司西南油氣田分公司、中國石油集團(tuán)渤海鉆探工程有限

公司、西安德信成科技有限責(zé)任公司、西安向陽航天材料股份有限公司、江蘇常寶鋼管股份有限公司、

河北匯中管道裝備有限公司。

本文件主要起草人:李發(fā)根、尹成先、徐婷、楊立華、李文升、方偉、付安慶、齊亞猛、劉琰、謝俊峰、

于志強(qiáng)、李玉飛、孫雨來、吳澤、蘇航、趙密鋒、劉君林、陳子晗、譚舒荔、李珺、馬曉峰、霍秀麗、王昱。

GB/T44560—2024

石油天然氣工業(yè)用冶金復(fù)合油管

1范圍

本文件規(guī)定了石油天然氣工業(yè)用冶金復(fù)合油管(以下簡稱“復(fù)合油管”)的制造,技術(shù)要求,檢驗(yàn)和

試驗(yàn),標(biāo)志,包裝、儲存和防護(hù)以及文件要求。

本文件適用于石油天然氣工業(yè)領(lǐng)域注入或采出含有腐蝕性介質(zhì)的石油、天然氣和水等流體用冶金

復(fù)合油管的制造和檢驗(yàn)。

2規(guī)范性引用文件

下列文件中的內(nèi)容通過文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中,注日期的引用文

件,僅該日期對應(yīng)的版本適用于本文件;不注日期的引用文件,其最新版本(包括所有的修改單)適用于

本文件。

GB/T228.1金屬材料拉伸試驗(yàn)第1部分:室溫試驗(yàn)方法

GB/T228.2金屬材料拉伸試驗(yàn)第2部分:高溫試驗(yàn)方法

GB/T229金屬材料夏比擺錘沖擊試驗(yàn)方法

GB/T230.1金屬材料洛氏硬度試驗(yàn)第

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