長安福特CP控制計劃

,,,,"控制計劃

ControlPlan",,,,,,,,,,,

,,,,,,,,,,,,,,,,

,,,,,"主要聯(lián)系人/電話:XXX

Keycontact/Tel.:XXX",,,,,"編制日期

Originaldate",2011/4/25,,"修訂日期

Reviseddate",,

,控制計劃編號：Controlplanno.:ZU-CP-E-398,,,,,,,,,,,,,,

,"零件號/最新更改水平:

Partnumber/Latestchangelevel:",,6S71-42528-BA/R001,,核心小組：①開發(fā)部：張碩、苗葉青；②質(zhì)量部：鄭陳君、王瑋；③采購部：錢軍；④制造部：小島美英Coreteam：①R&DDept.:ShuoZhang\YeqingMiao;②QualityDept.:ChenjunZheng\WeiWang;③PurchaseDept.:JunQian;④ManufactureDept.:XiaodaoMeiying,,,,,"顧客工程批準(zhǔn)/日期（如需要）:

Customerengineeringapproval/Date（Ifrequired）:",,,,,

,"零件名稱/描述:

Partname/Description:",,長安福特字牌(JV.NM.PLT.BL),,"供方/工廠批準(zhǔn)/日期:

Supplier/Plantapproval/Date:",,,,,"顧客質(zhì)量批準(zhǔn)/日期（如需要）:

Customerqualityapproval/Date（Ifrequired）:",,,,,

,"供方/工廠

Supplier/Plant",NingboZhongjunUehara,"供方代號

Suppliercode",GF7RA,"其它批準(zhǔn)/日期（如需要）:

Otherapproval/Date（Ifrequired）:",,,,,"其它批準(zhǔn)/日期（如需要）:

Otherapproval/Date（Ifrequired）:",,,,,

,"零件/過程編號

Part/Processno.","過程名稱/操作描繪

Processname/Operationdescription","生產(chǎn)設(shè)備/工裝

Machine,device,jig,tools,forMfg.",特性Characteristcs,,,"特殊特性分類

Specialchar.class",方法Methods,,,,,,,"反應(yīng)計劃

Reactionplan"

,,,,"編號

No.","產(chǎn)品

Product","過程

Process",,"產(chǎn)品/過程

規(guī)范/公差

Product/Process

specification/Tol.","評價/測量技術(shù)

Evaluation/Measurementtechnique","作業(yè)員取樣

Operatorsample",,"檢驗員取樣

Inspectorsample",,"控制方法

Controlmethod",

,,,,,,,,,,"容量

Size","頻率

Frequency","容量

Size","頻率

Frequency",,

,10,"原材料進(jìn)貨、檢驗

Stock\Checkupmaterialsandpartwhichisoutsourcing",,,,,,,,,,,,,"隔離，通知物料供應(yīng)商及采購部

Isolate,informsupplierandpurchasedept."

,10.1,,,,"名稱、牌號

Name\tradenumber",,,ABSMG37EP-3570,"核對質(zhì)保書，

送貨單

Qualityguarantee,waybillchecking",,,100%,"每批

Everybatch","記錄

Record",

,10.2,,,,"性能

Performance",,,"MFR：9～21g/10min

MV：215～295P

IzodImpact：≥23KJ/m2

HDT：≥80.8℃","核對質(zhì)保書

Qualityguaranteechecking",,,100%,"每批

Everybatch","記錄

Record",

,10.3,,,,"有害物質(zhì)

Harmfulsubstance",,,"環(huán)管標(biāo)準(zhǔn)：SR-W2-075

Standard:SR-W2-075","試驗

Labtest",,,10g,"每批

Everybatch","試驗記錄

Testrecord",

,10.4,,,,"塑料粒子批次

Batchnumberofplastic",,,"質(zhì)保單上的批次與材料實際批次一致

Batchnumberonthequalityguaranteeisthesameasactualbatchnumber","目測

Visualinspection",,,100%,"每批

Everybatch","記錄

Record",

,10.5,,6S71-42528-BA,,"膠帶尺寸

Dimensionoftape",,HIC,"2×Φ5+0.1mm、167+0.3mm

16±0.05mm、2±0.05mm、11.5±0.05mm","檢具（工裝）

Guage(tool)",,,"3件

3sets","1次/批

Onetime/batch","記錄

Record","隔離，通知物料供應(yīng)商及采購部

Isolate,informsupplierandpurchasedept."

,10.6,,6S71-42528-BA,,"保護(hù)膜尺寸

Dimensionoffacecarrier",,HIC,"183+0.3mm

37+0.2mm

3×Φ5+0.1mm","檢具（工裝）

Guage(tool)",,,"3件

3sets","1次/批

Onetime/batch","記錄

Record",

,20,"儲存

Store",,,,"溫度、濕度

Temperature、humidity",,"塑料粒子Plastic：

溫度≤35℃，濕度≤75%

Temperature≤35℃,Humidity≤75%",溫度計、濕度計Thermometer、hygrometer,100%,"兩次/天

Twotimes/day",,,"記錄

Record","隔離，標(biāo)記Isolate,mark"

,,,空調(diào)Air-condition,,,"溫度、濕度

Temperature、humidity",,"膠帶、保護(hù)膜

Tape、Facecarrier：

溫度Temperature:25±2℃，

濕度Humidity:30～50%",溫度計、濕度計Thermometer、hygrometer,100%,"兩次/天

Twotimes/day",,,"記錄

Record","隔離，標(biāo)記Isolate,mark"

,,,,,,"儲存周期

Storagelife",,"塑料粒子、膠帶、保護(hù)膜≤兩年

Storagelifeofplastic\tape\facecarrier≤twoyears",標(biāo)記：目測Sign:Visualinspection,100%,"每批

Everybatch",,,臺帳Accountbook,"隔離，標(biāo)記Isolate,mark"

,30,領(lǐng)用ABSDrawABS,,,"名稱、牌號

Name\tradenumber",,,ABSMG37EP-3570,對照：目測Contrast:Visualinspection,100%,"每批

Everybatch",,,"領(lǐng)料記錄

Drawrecord","追溯，隔離

Backward,isolate"

,40,"注塑

Inject","注塑機(jī)

Injectionmachine",,"尺寸

Dimension",,HIC,,"檢具

Guage",,,"2件

2sets","2次/班

2times/8h","記錄

Record","隔離，通知班長

Isolate,notifymonitor"

,,,,,,,,,,,,,,"首末件

First/Lastpiece",

,40,"注塑

Inject","注塑機(jī)

Injectionmachine",,外觀Appearance,,,"表面無明顯縮癟、水泡、劃傷、斑點、飛邊、缺料、起皺、熔接線等缺陷Noobviousdisfigurementonsurface,suchasshrink、blister、scratch、spots、shapeedge、void、waves、knitlineetc.",樣件/目測Sample/Visualinspection,,,"2件

2sets",1次/2小時Onetimeeverytwohours,檢驗記錄Inspectrecord,"隔離，通知班長

Isolate,notifymonitor"

,,,,,,,,,,,,,,"首末件

First/Lastpiece",

,,,,,,,,,,100%,連續(xù)Uninterrupted,,,檢驗記錄Inspectrecord,

,,,,,,"干燥溫度

干燥時間

Dryingtemperature

Dryingtime",,"85±5℃，4±1小時

85±5℃，4±1hours","目測

Visualinspection","全部

All","2次/班

2times/8h",,,"記錄

Record","停產(chǎn)，通知班長

Stopproduction,notifymonitor"

,,,,,,"注塑溫度

注塑壓力

注塑速度

注塑時間

TemperaturePressure

Speed

Time",,"見注塑工藝卡：FR-CPT-W104-004

Injecttechnicalbill:FR-CPT-W104-004","目測

Visualinspection","全部

All","2次/班

2times/8h",,,"記錄

Record",

,,,,,"包裝方式

Package",,,"層與層之間用泡棉紙隔開

Usefoamypaperbetweentwofloors","目測

Visualinspection",100%,連續(xù)Uninterrupted,,,"記錄

Record","挑選，重新包裝

Pickout,repackage"

,50,"儲存

Store",,,,,,"≤堆碼極限

≤Pileuplimit","目測

Visualinspection",100%,"每批

Everybatch",,,"記錄

Record","隔離，標(biāo)記Isolate,mark"

,60,"領(lǐng)用注塑件

Drawinjectionparts",,,"名稱

Name",,,"名稱：長安福特字牌

Name:(JV.NM.PLT.BL)","目測

Visualinspection",100%,"每批

Everybatch",,,"記錄

Record","追溯，隔離

Backward,isolate"

,70,"上掛

Hangup","專用掛具

Specialplatingtool",,"外觀

Appearance",,,"產(chǎn)品表面不允許有碰傷

Noscratchonsurface","目測

Visualinspection",100%,"每批

Everybatch",,,"記錄

Record","隔離，標(biāo)記Isolate,mark"

,80,"整面·脫脂

Degrease",,,,"溶液濃度

Consistence",,"除臘水，15～25ml/L

Wax-removingsolvent,

15～25ml/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"溫度

Temperature",,57～63℃,"溫度計

Thermometer",,,N/A,"1次/2小時

Onetimeeverytwohours",,

,,,,,,"時間

Time",,2～4min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,90,"三連水洗

Continuouswashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤150us

Conductance≤150us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"時間

Time",,4～5min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,100,"預(yù)粗化

Advancecoarsening",,,,"溶液濃度

Consistence",,"216A，80～120ml/L

216B，120～200ml/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"溫度

Temperature",,45～55℃,"溫度計

Thermometer",,,N/A,"1次/2小時

Onetimeeverytwohours",,

,,,,,,"時間

Time",,3～5min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,110,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤150us

Conductance≤150us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,120,"粗化

Coarsening",,,,"溶液濃度

Consistence",HIC,"CrO3,380～420g/L

H2SO4,380～420g/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"三價鉻濃度

ConsistenceofCr3+",HIC,8～18g/L,"化學(xué)分析

Chemicalanalysis",,,N/A,"1次/3天

Onetime/3days",,

,,,,,,"溫度

Temperature",HIC,63～72℃,"溫度計

Thermometer",,,N/A,"1次/2小時

Onetimeeverytwohours",,

,,,,,,"時間

Time",HIC,8～16min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,130,"回收

Recovery",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤150us

Conductance≤150us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"時間

Time",,10～30s,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,140,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤150us

Conductance≤150us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"時間

Time",,3～5min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,150,"雙連高位水洗

Topdoublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤150us

Conductance≤150us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,2～4min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,160,"中和

Neutralization",,,,"溶液濃度

Consistence",,"ENILEXRD,6～12ml/L

HCl,30～80ml/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"溫度

Temperature",,63～72℃,"溫度計

Thermometer",,,N/A,"1次/2小時

Onetimeeverytwohours",,

,,,,,,"時間

Time",,2～4min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,170,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,,,,,"時間

Time",,4～6min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,180,"鹽酸浸漬

HClsoaking",,,,"鹽酸濃度

ConsistenceofHCl",,40～100ml/L,"化學(xué)分析

Chemicalanalysis",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,190,"觸媒（鈀活化）

Pdactivation",,,,"溶液濃度

Consistence",,"HCl，230～280ml/L

SnCl2，3～7g/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"金屬鈀

Pd",,10～25ppm,"分光儀

Spectrometer",,,N/A,"1次/天

Onetime/day",,

,,,,,,"溫度

Temperature",,24～33℃,"溫度計

Thermometer",,,N/A,"1次/2小時

Onetimeeverytwohours",,

,,,,,,"時間

Time",,3～5min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,200,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,210,"解膠

Breakdownplastic",,,,"溶液濃度

Consistence",,"887，15～25g/L

H2SO4，15～25ml/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"溫度

Temperature",,40～55℃,"溫度計

Thermometer",,,N/A,"1次/2小時

Onetimeeverytwohours",,

,,,,,,"時間

Time",,2～4min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,220,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,,,,,"時間

Time",,10～50s,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,230,"化學(xué)鎳

Chemicalnickel",,,,"溶液濃度

Consistence",,"ENILEXNI-5A，3.6～4.4g/L

ENILEXNI-5B，15～18g/L

ENILEXNI-5C，45ml/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"亞磷酸鈉

Na2HPO3",,≤100g,"化學(xué)分析

Chemicalanalysis",,,N/A,"3次/周

3times/week",,

,,,,,,"PH值

PHvalue",,8.0～8.9,"PH計

PHmeter",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"溫度

Temperature",,28～36℃,"溫度計

Thermometer",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"時間

Time",,8～15min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,240,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,250,"活化

Activation",,,,"溶液濃度

Consistence",,H2SO4，2～7mL/L,"化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,30～90s,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,260,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,270,"閃鍍鎳

Lightningnickelplating",,,,"溶液濃度

Consistence",,"NiSO4，220～260g/L

NiCl2，40～50g/L

H3BO3，40～50g/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"PH值

PHvalue",,3.8～4.5,"PH計

PHmeter",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"溫度

Temperature",,48～52℃,"溫度計

Thermometer",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"時間

Time",,3～5min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,280,"回收

Recovery",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,290,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,300,SC,,,,"溶液濃度

Consistence",,"H2SO4，20～30ml/L

PDC，4～8ml/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"溫度

Temperature",,"室溫

Roomtemperature","溫度計

Thermometer",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"時間

Time",,30～90s,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,310,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,320,"光亮硫酸銅

Copperplating",,,,"溶液濃度

Consistence",,"Cu-BRITEJC-35A，0.1～0.16ml/L

Cu-BRITEJC-35B，0.2～0.4ml/L

Cu-BRITEJC-35C，0.75～1.25ml/L","赫爾試驗

Hulltest",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"溶液濃度

Consistence",,"CuSO4，190～220g/L

H2SO4，35～40ml/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day",,

,,,,,,"氯離子

Cl-",,40～80ppm,"分光儀

Spectrometer",,,N/A,"3次/周

3times/week",,

,,,,,,"溫度

Temperature",,25～29℃,"溫度計

Thermometer",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"時間

Time",,30～40min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,330,"回收

Recovery",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,340,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,,,,,"時間

Time",,10～50s,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,350,"活化

Activation",,,,"溶液濃度

Consistence",,"H2SO4，30～50ml/L

銅活化脫膜劑，3～7g/L

Cu-activatingreagent,3～7g/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,360,"雙連水洗

Doublewashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,,,,,"時間

Time",,10～50s,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,370,"半光鎳

Semi-brightnickelplating",,,,"溶液濃度

Consistence",HIC,"BLS-MU，8～12ml/L

BLS-1CONC，0.4～0.7ml/L

82#，2～5ml/L","赫爾試驗

Hulltest",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"溶液濃度

Consistence",HIC,"NiSO4，250～300g/L

NiCl2，40～50g/L

H3BO3，40～50g/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day",,

,,,,,,PH,HIC,3.8～4.2,"PH計

PHmeter",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"溫度

Temperature",HIC,50～60℃,"溫度計

Thermometer",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"時間

Time",HIC,15～20min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,380,"高硫鎳

Highsulphurnickelplating",,,,"溶液濃度

Consistence",,"高硫鎳添加劑，2～5ml/L

Additiveforhighsulphurnickel,2～5ml/L

82#，2～5ml/L","赫爾試驗

Hulltest",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"溶液濃度

Consistence",,"NiSO4，250～300g/L

NiCl2，40～50g/L

H3BO3，40～50g/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day",,

,,,,,,PH,,3.2～3.8,"PH計

PHmeter",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"溫度

Temperature",,45～50℃,"溫度計

Thermometer",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,390,"全光鎳

Brightnickelplating",,,,"溶液濃度

Consistence",HIC,"#810，5ml/L

#81-HS，0.4～0.7ml/L

83#，20～26ml/L

82#，1～3ml/L","赫爾試驗

Hulltest",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"溶液濃度

Consistence",HIC,"NiSO4，250～300g/L

NiCl2，45～55g/L

H3BO3，40～50g/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day",,

,,,,,,PH,HIC,4.0～4.4,"PH計

PHmeter",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"溫度

Temperature",HIC,50～60℃,"溫度計

Thermometer",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"時間

Time",HIC,15～20min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,400,"回收水洗

Recoveryandwashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,1～2min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,410,"三連水洗

Continuouswashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,1～2min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,420,"鎳封

Nickelseal",,,,"溶液濃度

Consistence",HIC,"MP-301，3～8ml/L

MP-303，5～15ml/L

309A，0.5～2g/L

309B，0.02～0.2g/L","赫爾試驗

Hulltest",,,N/A,"1次/天

Onetime/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"溶液濃度

Consistence",HIC,"NiSO4，280～300g/L

NiCl2，45～55g/L

H3BO3，40～50g/L","化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

Onetime/day",,

,,,,,,PH,HIC,3.8～4.6,"PH計

PHmeter",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"溫度

Temperature",HIC,55～60℃,"溫度計

Thermometer",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"時間

Time",HIC,0.5～4min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,430,"三連水洗

Continuouswashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,0.5～1min,"計時器

Calculagraph",,,N/A,"1次/批

Onetime/batch",,

,440,"電解活化

Activation",,,,"鉻酐濃度

ConsistenceofCrO3",,5～15g/L,"化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

1time/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"硫酸濃度

ConsistenceofH2SO4",,0.2～0.4g/L,"化學(xué)分析

Chemicalanalysis",,,N/A,"1次/2天

1time/2days",,

,170,雙連高位水洗,,,,"時間

Time",,0.5～3min,"計時器

Calculagraph",,,N/A,"1次/批

1time/batch",,

,450,"鍍光鉻

Platingchrome",,,,"溶液濃度

Consistence",,"ECR-40，4～5g/L

MISTSHUTCRL，

0.5～1.5ml/L","赫爾試驗

Hulltest",,,N/A,"1次/天

1time/day","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,,,,,,"鉻酐濃度

ConsistenceofCrO3",,280～320g/L,"化學(xué)分析

Chemicalanalysis",,,N/A,"1次/天

1time/day",,

,,,,,,"硫酸濃度

ConsistenceofH2SO4",,0.9～1.4g/L,"化學(xué)分析

Chemicalanalysis",,,N/A,"1次/2天

1time/2days",,

,,,,,,"三價鉻

Cr3+",,1～3g/L,"化學(xué)分析

Chemicalanalysis",,,N/A,"1次/3天

1time/3days",,

,,,,,,"溫度

Temperature",,39～45℃,"溫度計

Thermometer",,,N/A,"1次/2小時

1timeevery2hours",,

,,,,,,"時間

Time",,2～5min,"計時器

Calculagraph",,,N/A,"1次/批

1time/batch",,

,460,"回收

Recovery",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

1time/batch",,

,470,"三連水洗

Continuouswashing",,,,"電導(dǎo)率

Conductance",,"電導(dǎo)率≤5us

Conductance≤5us","電導(dǎo)儀

Electricconductometer",,,N/A,"1次/3小時

Onetimeevery3hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,4～5min,"計時器

Calculagraph",,,N/A,"1次/批

1time/batch",,

,480,"燙水洗

Hotwaterwashing",,,,"溫度

Temperature",,42～48℃,"溫度計

Thermometer",,,N/A,"1次/2小時

Onetimeevery2hours","記錄

Record","停產(chǎn)，隔離并追溯不良品

Stopproduction,isolateandbackward"

,170,雙連高位水洗,,,,"時間

Time",,1～3min,"計時器

Calculagraph",,,N/A,"1次/批

1time/batch",,

,490,"溫風(fēng)干燥

Dry",,,