線束生產(chǎn)控制計(jì)劃CP實(shí)例

控制計(jì)劃,,,,,,,,,,,,,,,,,

,,,,,,主要聯(lián)系人/電話,,,,日期（原訂）,,,,日期（修訂）,,,

控制計(jì)劃編號(hào)：,,,,,,,,,,,,,,,,,

"零件號(hào)：

",,,,,,核心小組,,,,,顧客工程批準(zhǔn)/日期（如需要）,,,,,,

,,,,,,,,,,,,,,,,,,

零件名稱/描述,,,,,,供方/工廠批準(zhǔn)/日期,,,,,顧客質(zhì)量批準(zhǔn)/日期（如需要）,,,,,,

供方/工廠,,,供方代碼,,,其它批準(zhǔn)/日期（如需要）,,,,,其它批準(zhǔn)/日期（如需要）,,,,,,

,,,,,,,,,,,,,,,,,,

"

零件/

過(guò)程編號(hào)","

過(guò)程名稱/操作描述","

機(jī)器、裝置

夾具、工裝",,特性,,,,特殊特性分類,"

方法",,,,,,反應(yīng)計(jì)劃,,

,,,,編號(hào),產(chǎn)品,,過(guò)程,,產(chǎn)品/過(guò)程規(guī)格/公差,計(jì)算/測(cè)量技術(shù),,抽樣,,控制方法,,,

,,,,,,,,,,,,數(shù)量,頻率,,,,

100,原材料收貨,叉車,,1,,,"

箱子外觀",,"

無(wú)損壞","

目測(cè)",,All,"

每批來(lái)料","

《原材料收貨》","

根據(jù)《不合格原材料處理倉(cāng)庫(kù)工作指導(dǎo)書》",,

,,,,2,,,"

數(shù)量",,"

數(shù)量無(wú)差異","

外箱標(biāo)簽與檢查清單對(duì)照",,,,,,,

,,,,3,,,"

零件號(hào)",,"

零件號(hào)無(wú)錯(cuò)","

目測(cè)",,,,,,,

110,"

原材料檢驗(yàn)",游標(biāo)卡尺，千分尺，二次元，卷尺,,1,外觀/標(biāo)識(shí)/數(shù)量,,外觀/標(biāo)識(shí)/數(shù)量,,"

包裝外觀良好，無(wú)破損變形,標(biāo)識(shí)數(shù)量正確","

目測(cè)",,"

根據(jù)《來(lái)料檢驗(yàn)抽樣計(jì)劃》","

每批來(lái)料","

《來(lái)料檢驗(yàn)》","

不合格原材料移至紅區(qū),并通知相關(guān)責(zé)任部門參加會(huì)議

根據(jù)《不合格品的控制》處理",,

,,,,2,尺寸及配合功能,,尺寸及配合功能,,"

圖紙","

顯微鏡，游標(biāo)卡尺，千分尺，投影儀",,,,,,,

,,,,3,狀態(tài),,狀態(tài),,"

與留樣一致","

目測(cè)",,,,,,,

,,,,4,外購(gòu)絞股線的絞距,,,KPC,"

圖紙","

卷尺",,,,,,,

,,,,5,外購(gòu)氣囊件絞股線的絞距/引線長(zhǎng)度,,,KPC,"

圖紙","

卷尺",,,,,,,

,,,,6,電容外觀,,,,外觀完好，標(biāo)識(shí)符合圖紙,"

目測(cè)",,,,,,,

"120

130","

原材料入庫(kù)及儲(chǔ)存

原材料儲(chǔ)存-064端子

",叉車,,1,,,"

儲(chǔ)存位置",,"

正確的位置","

目測(cè)",,"

1次","

每箱材料","

《原材料及成品在庫(kù)存放工作指導(dǎo)書》

《原材料和成品先進(jìn)先出控制指導(dǎo)書》","

通知倉(cāng)庫(kù)再檢查",,

,,,,2,,,"

順序",,"

先入先出","目測(cè)

地址系統(tǒng)",,"

1次","

每箱材料",,,,

"140

150","發(fā)料

運(yùn)送物料至開線區(qū)-064端子

","

送料小車",,1,"

要運(yùn)送的材料",,"

要運(yùn)送的材料",,"

零件號(hào)正確","

目測(cè)

KANBANcard

拉動(dòng)卡",,"

1次","

每次發(fā)運(yùn)量材料","

《送料路徑培訓(xùn)》","

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,2,"

要運(yùn)送的材料",,"

要運(yùn)送的材料",,"無(wú)損壞,混料和污染","

目測(cè)",,"

1次","

每次發(fā)運(yùn)量材料",,,,

,,,,3,,,"

送料路徑",,"

符合《送料路徑圖》","

目測(cè)",,"

1次","

每次發(fā)運(yùn)",,"

通知送料小組班長(zhǎng)",,

"170

220",半成品運(yùn)輸-064端子,物料車,,1,,,正確的半成品KB,,半成品KB標(biāo)簽,目測(cè)確認(rèn),,100%,"

根據(jù)生產(chǎn)計(jì)劃",依照半成品KB標(biāo)簽,"

反饋領(lǐng)班檢查

紅牌隔離可疑看板",,

"180

230",半成品存放-064端子,,,1,,,"

064端子",,"

保護(hù)064端子看板避免端子損傷,非064I型，使用塑料袋，064I型，使用塑料杯",目測(cè),,"

1次","

每把064系列端子看板","

《064系列端子操作工作指導(dǎo)》","

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

150,"

運(yùn)送物料至開線區(qū)",物料車,,1,,,正確的物料料號(hào),,物料拉動(dòng)卡,目測(cè)確認(rèn),,100%,"

根據(jù)生產(chǎn)計(jì)劃",依照物料拉動(dòng)卡,"

反饋領(lǐng)班檢查

紅牌隔離可疑看板",,

150,"

導(dǎo)線上架",,,,,,"

儲(chǔ)存位置",,"

正確的位置","

目測(cè)

拉動(dòng)卡",,"

1次","

每次發(fā)運(yùn)量材料",,"

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

160,"自動(dòng)開線機(jī)

自動(dòng)開線機(jī)開線&剝頭

自動(dòng)開線機(jī)壓接","自動(dòng)開線機(jī)

",,1,,,"料號(hào)

導(dǎo)線,端子,(防水塞）料號(hào),模具號(hào)",,"

對(duì)照工藝卡，正確的材料和模具號(hào)","

目測(cè)",,"1次

1次

1次

1次","

首檢

例檢

末檢

物料或者模具改變","

《開線壓接質(zhì)量控制的指導(dǎo)書》

自動(dòng)開線機(jī)

自動(dòng)開線機(jī)操作指導(dǎo)書","

紅牌據(jù)收物料，更換模具

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,2,,,"

切斷長(zhǎng)度",,"

導(dǎo)線長(zhǎng)度符合工藝卡","

目測(cè)/鋼尺",,"2條

1條

1條

2條

1條

1條

1條","

首檢

例檢

末檢

更換導(dǎo)線桶

看板長(zhǎng)度變化

調(diào)整編碼輪

刀片調(diào)整",,,,

,,,,3,,,"

線芯壓接高度",KCC,"

CCH符合工藝卡",千分尺,,"2條

2條

2條

2條

2條","

首檢

例檢

末檢

更換端子盤

更換模具或工裝",,,,

160,"自動(dòng)開線機(jī)

自動(dòng)開線機(jī)開線&剝頭

自動(dòng)開線機(jī)壓接自動(dòng)開線機(jī)","自動(dòng)開線機(jī)

自動(dòng)開線機(jī)機(jī)",,4,,,線芯壓接寬度,KCC,CCW符合工藝卡,千分尺,,"1條

1條

1條

1條","首檢

例檢

更換端子盤

更換模具或工裝","

《開線壓接質(zhì)量控制的指導(dǎo)書》

自動(dòng)開線機(jī)

自動(dòng)開線機(jī)操作指導(dǎo)書","

紅牌據(jù)收物料，更換模具

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,5,,,"

絕緣層壓接高度",,"

ICH符合工藝卡",千分尺,,"1條

1條

1條

1條

1條

1條","首檢

例檢

末檢

更換端子盤

更換模具或工裝

調(diào)整模具或工裝",,,,

,,,,6,,,"

絕緣層壓接寬度",,"

ICW符合工藝卡",千分尺,,"1條

1條

1條

1條

1條","

首檢

例檢

末檢

更換模具或工裝

調(diào)整模具或工裝",,,,

,,,,7,,,"

壓接狀態(tài)確認(rèn)",,"端子壓接芯線部位要求VPS

端子在絕緣層上的裝配

《064端子壓接標(biāo)準(zhǔn)》",目測(cè),,"

2條

2條

2條

1條

1條

1條

1條

1條","

首檢

例檢

末檢

更換端子盤或?qū)Ь€桶

更換調(diào)整編碼輪

刀片調(diào)整

更換模具或工裝

調(diào)整模具或工裝",,,,

,,,,8,,,"

剝皮長(zhǎng)度",,"

導(dǎo)線長(zhǎng)度符合工藝卡","

尺子",,"1條

1條

1條

1條

1條","

首檢

例檢

末檢

調(diào)整編碼輪

刀片調(diào)整",,,,

160,"自動(dòng)開線機(jī)

自動(dòng)開線機(jī)開線&剝頭

自動(dòng)開線機(jī)壓接","自動(dòng)開線機(jī)

",,9,,,"

剝線狀態(tài)",,"

符合指示卡的要求",目測(cè),,"1條

1條

1條

1條

1條","

首檢

例檢

末檢

更換導(dǎo)線桶

刀片調(diào)整","

《開線壓接質(zhì)量控制的指導(dǎo)書》

自動(dòng)開線機(jī)

自動(dòng)開線機(jī)操作指導(dǎo)書","

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,10,,,"

拉力測(cè)試",KCC,"

拉力符合拉力標(biāo)準(zhǔn)","

拉力測(cè)試儀",,"

1短樣

1短樣

1條樣

1短樣

1短樣

1短樣","

首檢

例檢

末檢

更換端子盤

更換模具或工裝

調(diào)整模具或工裝",,,,

,,,,11,,,"

標(biāo)記或線代碼",,"切線工藝卡

特殊導(dǎo)線標(biāo)簽粘貼要求",目測(cè),,"3條

2條

2條","

首檢

例檢

末檢",,,,

,,,,12,,,"

彎曲測(cè)試",,"

彎曲測(cè)試檢查VPS",目測(cè),,1條,"

首檢",,,,

,,,,13,,,"

線芯伸出長(zhǎng)度

線芯露出高度",KCC,":符合下列要求

端子壓接芯線部位要求VPS",目測(cè),,100%,"

每根",,,,

,,,,14,"

壓接外觀檢查",,壓接外觀檢查,,":符合下列要求

端子壓接芯線部位要求VPS

端子在絕緣層上的裝配

《064端子壓接標(biāo)準(zhǔn)》",目測(cè),,100%,"

每根",,,,

190,半自動(dòng)開線,"

切線機(jī)",,1,,,"料號(hào)，

導(dǎo)線料號(hào),工藝卡號(hào)",,"

符合切線工藝卡",目測(cè),,"1次

1次","

首檢

物料改變","

《開線壓接質(zhì)量控制的指導(dǎo)書》

開線機(jī)工作指導(dǎo)","

紅牌據(jù)收物料",,

,,,,2,,,切斷長(zhǎng)度,,切線工藝卡,"

鋼尺",,"1條

2條

2條

2條

2條

2條

1條

1條","首檢（本班與上班的狀態(tài)一致）

首檢（本班與上班的狀態(tài)不一致）

例檢

末檢

更換導(dǎo)線桶

看板長(zhǎng)度變化

調(diào)整送線路經(jīng)裝置

刀片調(diào)整",,"

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

190,半自動(dòng)開線,"

切線機(jī)",,3,,,"

剝線狀態(tài)",,"

VPS-絕緣層剝皮標(biāo)準(zhǔn)",目測(cè),,"

1條

1條

1條

1條","

首檢

例檢

末檢

刀片調(diào)整","

《開線壓接質(zhì)量控制的指導(dǎo)書》

開線機(jī)工作指導(dǎo)","

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,4,,,"

剝線長(zhǎng)度",,切線工藝卡,"

鋼尺",,"

1條

1條

1條

1條

1條","

首檢

例檢

末檢

調(diào)整送線路經(jīng)裝置

刀片調(diào)整",,,,

,,,,5,"

看板檢查",,,,"

VPS-絕緣層剝皮標(biāo)準(zhǔn)",目測(cè),,100%,"

每根",,,,

"170

180

220

230","

貼標(biāo)識(shí)/打捆",,,1,,,"

貼標(biāo)識(shí)",,"

無(wú)標(biāo)簽遺漏，標(biāo)簽位置正確",目測(cè),,100%,"

每把","

工藝卡","

紅牌隔離可疑看板",,

,,,,2,,,"

打捆",,"

工藝卡",目測(cè),,100%,"

每把","

工藝卡","

紅牌隔離可疑看板",,

"180

230",KB掛到掛線架,Pagoda架,,1,,,"

儲(chǔ)存位置",,"

正確的位置","目測(cè)

切線卡/地址系統(tǒng)",,100%,"

每把","

《開線壓接質(zhì)量控制的指導(dǎo)書》","

反饋領(lǐng)班檢查

紅牌隔離可疑看板",,

,,,,2,,,"

順序",,"

先進(jìn)先出",,,,,,,,

220,原材料送到預(yù)裝區(qū)-064端子,物料車,,1,,,正確的物料料號(hào),,物料拉動(dòng)卡,目測(cè)確認(rèn),,100%,"

根據(jù)生產(chǎn)計(jì)劃",依照物料拉動(dòng)卡,"

反饋領(lǐng)班檢查

紅牌隔離可疑看板",,

150,半成品運(yùn)輸-064端子,物料車,,1,,,正確的半成品KB,,"保護(hù)064端子看板避免端子損傷,非064I型，使用塑料袋，064I型，使用塑料杯",目測(cè)確認(rèn),,100%,"

根據(jù)生產(chǎn)計(jì)劃",依照半成品KB標(biāo)簽,"

反饋領(lǐng)班檢查

紅牌隔離可疑看板",,

150,原材料送到預(yù)裝區(qū),物料車,,1,,,正確的物料料號(hào),,物料拉動(dòng)卡,目測(cè)確認(rèn),,100%,"

根據(jù)生產(chǎn)計(jì)劃",依照物料拉動(dòng)卡,"

反饋領(lǐng)班檢查

紅牌隔離可疑看板",,

190,半自動(dòng)剝頭,"

剝皮機(jī)",,1,,,"料號(hào)，導(dǎo)線料號(hào),工藝卡號(hào)",,符合切線工藝卡,目測(cè),,"1次

1次","首檢

物料改變","

《開線壓接質(zhì)量控制的指導(dǎo)書》

剝皮機(jī)機(jī)操作指導(dǎo)書","

紅牌據(jù)收物料

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,2,,,"

剝線狀態(tài)",,"

VPS-絕緣層剝皮標(biāo)準(zhǔn)",目測(cè),,"1條

1條

1條

1條","首檢

例檢

末檢

刀片調(diào)整",,,,

,,,,3,,,"

剝線長(zhǎng)度",,切線工藝卡,"

鋼尺",,"1條

1條

1條

1條

1條","首檢

例檢

末檢

調(diào)整送線路經(jīng)裝置

刀片調(diào)整",,,,

,,,,4,看板檢查,,看板檢查,,"

VPS-絕緣層剝皮標(biāo)準(zhǔn)",目測(cè),,100%,每根,,,,

210,單機(jī)壓接,"

手動(dòng)壓接機(jī)",,1,,,"料號(hào)

端子,(防水塞）料號(hào),模具號(hào)",,"

對(duì)照工藝卡，正確的材料和模具號(hào)","

目測(cè)",,"1次

1次

1次

1次","

首檢

例檢

末檢

物料或者模具改變","

《開線壓接質(zhì)量控制的指導(dǎo)書》

壓接機(jī)操作指導(dǎo)書

","

紅牌據(jù)收物料，更換模具

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,2,,,"

壓接狀態(tài)確認(rèn)",,"端子壓接芯線部位要求端子在絕緣層上的裝配

《064端子壓接標(biāo)準(zhǔn)》",目測(cè),,"

2條

2條

2條

1條

1條

1條

1條

1條","

首檢

例檢

末檢

更換端子盤

更換調(diào)整編碼輪

刀片調(diào)整

更換模具或工裝

調(diào)整模具或工裝",,,,

,,,,3,,,"

線芯壓接高度",KCC,"

CCH符合工藝卡",千分尺,,"2條

2條

2條

2條

2條","

首檢

例檢

末檢

更換端子盤

更換模具或工裝",,,,

,,,,4,,,"

線芯壓接寬度",KCC,"

CCW符合工藝卡",千分尺,,"1條

1條

1條

1條","首檢

例檢

更換端子盤

更換模具或工裝",,,,

,,,,5,,,"

絕緣層壓接高度",,"

ICH符合工藝卡",千分尺,,"1條

1條

1條

1條

1條

1條","首檢

例檢

末檢

更換端子盤

更換模具或工裝

調(diào)整模具或工裝",,,,

210,單機(jī)壓接,"

手動(dòng)壓接機(jī)",,6,,,"

拉力測(cè)試",KCC,"

拉力符合工藝卡","

拉力測(cè)試儀",,"

1短樣

1短樣

1條樣

1短樣

1短樣

1短樣","

首檢

例檢

末檢

更換端子盤

更換模具或工裝

調(diào)整模具或工裝","

《開線壓接質(zhì)量控制的指導(dǎo)書》

機(jī)操作指導(dǎo)書","

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,7,,,"

彎曲測(cè)試",,"

彎曲測(cè)試檢查VPS",目測(cè),,1條,"

首檢",,,,

,,,,8,,,"

線芯伸出長(zhǎng)度

線芯露出高度",KCC,"符合下列要求

端子壓接芯線部位要求VPS",目測(cè),,100%,"

每根",,,,

,,,,9,"

壓接外觀檢查",,"

壓接外觀檢查",,"符合下列要求

1)端子壓接芯線部位要求端子在絕緣層上的裝配

《064端子壓接標(biāo)準(zhǔn)》",目測(cè),,100%,"

每根",,,,

330,絞股線,絞股機(jī),,1,導(dǎo)線,,導(dǎo)線,,操作工藝卡要求,目測(cè),,"1根

1根

1根

1根","首檢

更換看板

例檢

調(diào)整機(jī)器","依照以下操作指導(dǎo)：

絞股線控制指示

絞線機(jī)操作指導(dǎo)書

工藝指導(dǎo)","

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",絞股機(jī)生產(chǎn)&檢驗(yàn)記錄表DPAW-53-CS-GZG-1004F01,"(Q.C)STOPPRODUCTION,SEGREGATESUSPECTEDMATERIAL,APPLYREDTAG

(QC)停止生產(chǎn)，隔離可疑產(chǎn)品，紅牌控制"

,,,,2,長(zhǎng)度,,長(zhǎng)度,,操作工藝卡要求,"

鋼尺",,"3根

3根

1根

1根

3根","首檢

更換看板

例檢

完成

調(diào)整機(jī)器",,,,

,,,,3,絞距,,絞距,KPC,"操作工藝卡要求；

絞股線","目測(cè)

鋼尺",,"3根

3根

1根

1根

3根","首檢

更換看板

例檢

完成

調(diào)整機(jī)器",,,,

,,,,4,裝配直徑,,裝配直徑,,"操作工藝卡要求；

絞股線","目測(cè)

鋼尺",,"1根

1根

1根

1根

1根","首檢

更換看板

例檢

完成

調(diào)整機(jī)器",,,,

,,,,5,兩根導(dǎo)線長(zhǎng)度相差長(zhǎng)度,,,,"操作工藝卡要求；

絞股線","目測(cè)

鋼尺",,"3根

3根

1根

1根

3根","首檢

更換看板

例檢

完成

調(diào)整機(jī)器",,,,

,,,,6,絞扭引線長(zhǎng)度,,,KPC,"操作工藝卡要求；

絞股線","目測(cè)

鋼尺",,"3根

3根

1根

1根

3根","首檢

更換看板

例檢

完成

調(diào)整機(jī)器",,,,

,,,,7,外觀,,,,端子/導(dǎo)線絕緣層外觀良好，無(wú)損壞,目測(cè),,"

100%","

調(diào)整機(jī)器

生產(chǎn)過(guò)程",,,,

290,熱縮于端子,,,1,導(dǎo)線KB,,,,操作工藝卡要求,目測(cè),,1根,首檢,"

《開線壓接質(zhì)量控制的指導(dǎo)書》","

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,2,熱縮管料號(hào),,,,操作工藝卡要求,目測(cè),,"1根

1根","首檢

末檢",,,,

,,,,3,熱縮狀態(tài),,,,符合VPS要求,目測(cè),,100%,生產(chǎn)過(guò)程,,,,

"210

240

250","

屏蔽線纏膠帶

屏蔽線末端纏膠帶",,,1,,,"料號(hào)

膠帶和導(dǎo)線料號(hào)",,作業(yè)指示書,目測(cè),,1根,"

首檢","

按VPS-焊/壓接點(diǎn)膠帶纏繞操作過(guò)程標(biāo)準(zhǔn)

","

紅牌拒收物料",,

,"spliceinsulation-gluedtubeheatshinking

導(dǎo)線連接點(diǎn)的絕緣-帶膠熱縮管熱縮

heatshrinkingontheterminal

熱縮于端子",,,2,"

包膠帶后檢查外觀",,,,"

符合VPS-壓接頭膠帶纏繞標(biāo)準(zhǔn)",目測(cè),,100%,"

每根",,"

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

520,"

返工-開線&預(yù)裝區(qū)域",,,1,,,"

返工",,"

按照返工程序的要求","

返工機(jī)器",,100%,"

每次返工","

返工程序",違反返工流程則取消上崗資格，產(chǎn)品再檢查,,

300,"

導(dǎo)線打圈",,,1,,,膠帶品種,,操作指導(dǎo)書,目測(cè),,100%,"

每把",,"

紅牌拒收物料",,

3057,,,,2,,,膠帶纏繞方法,,操作指導(dǎo)書,目測(cè),,100%,"

每把",,"

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

300,"

貼標(biāo)識(shí)/打捆",,,1,,,"

貼標(biāo)識(shí)",,"

無(wú)標(biāo)簽遺漏，標(biāo)簽位置正確",目測(cè),,100%,"

每把","

工藝卡","

紅牌隔離可疑看板",,

,,,,2,,,"

打捆",,"

工藝卡",目測(cè),,100%,"

每把","

工藝卡","

紅牌隔離可疑看板",,

340,半成品運(yùn)輸,物料車,,1,,,正確的半成品KB,,半成品KB標(biāo)簽,目測(cè)確認(rèn),,100%,根據(jù)生產(chǎn)計(jì)劃,依照半成品KB標(biāo)簽,"

反饋領(lǐng)班檢查

紅牌隔離可疑看板",,

350,半成品存放,,,1,,,儲(chǔ)存位置,,正確的位置,目測(cè),,100%,每把,"

《開線壓接質(zhì)量控制的指導(dǎo)書》","

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

360,

將預(yù)裝線及零部件送至分裝/總裝區(qū),物料車,,1,,,正確的半成品,,半成品KB標(biāo)簽,目測(cè)確認(rèn),,100%,根據(jù)生產(chǎn)計(jì)劃,依照半成品KB標(biāo)簽,"反饋領(lǐng)班檢查

紅牌隔離可疑看板",,

240,套筒壓接（套筒壓接電容）,"

壓接筒",,1,,,"

套筒端子料號(hào)",,"

對(duì)照工藝卡，正確的端子","

目測(cè)",,"1次

1次

1次

1次","首檢

例檢

生產(chǎn)新看板

更換端子盤","

《開線壓接質(zhì)量控制的指導(dǎo)書》

套筒壓接機(jī)操作指導(dǎo)書

質(zhì)檢抽樣方案及特殊控制項(xiàng)目","

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,2,,,"

導(dǎo)線看板料號(hào)",,"

對(duì)照工藝卡，正確的端子",目測(cè),,"1次

1次

1次","首檢

例檢

生產(chǎn)新看板",,,,

,,,,3,,,電容外觀,,外觀完好，標(biāo)識(shí)清晰,目測(cè),,100%,"過(guò)程

",,,,

,,,,4,,,"

拉力測(cè)試",KCC,"

拉力符合工藝指導(dǎo)-集中壓接-拉力測(cè)試的要","

拉力測(cè)試儀",,"2條

2條

2條","首檢

調(diào)整機(jī)器

末檢",,,,

,,,,5,,,"

外觀確認(rèn)",,"

符合工藝指導(dǎo)中的相關(guān)要求",目測(cè),,"2條

2條

2條","首檢

調(diào)整機(jī)器

末檢",,,,

,,,,6,,,壓接外觀檢查,,符合工藝指導(dǎo)中的相關(guān)要求,目測(cè),,100%,每根,,,,

280,超聲波焊接,"

超聲波焊接機(jī)",,1,,,導(dǎo)線看板料號(hào),,"料號(hào)對(duì)照工藝卡,正確的料號(hào)",目測(cè),,"1次

1次

1次","首檢

生產(chǎn)新看板

調(diào)整機(jī)器","

《開線壓接質(zhì)量控制的指導(dǎo)書》

《超聲波焊接控制指示》

超聲波焊接機(jī)操作指導(dǎo)書","

紅牌拒收物料

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,,,,2,,,"

線排列方式",,"

符合工藝指導(dǎo)-國(guó)標(biāo)壓接標(biāo)準(zhǔn)",目測(cè),,"1次

1次

1次","首檢

生產(chǎn)新看板

調(diào)整機(jī)器",,,,

,,,,3,,,"能量

振幅

壓力

料號(hào)寬度",,"

工藝卡",目測(cè),,"

1次

1次

1次","

首檢

生產(chǎn)新看板

調(diào)整機(jī)器",,,,

,,,,4,,,"

外觀確認(rèn)",,"

符合工藝指導(dǎo)-國(guó)標(biāo)壓接標(biāo)準(zhǔn)-外觀檢查",目測(cè),,"3條

3條

3條

3條

3條","首檢

生產(chǎn)新看板

調(diào)整機(jī)器

例檢

末檢",,,,

,,,,5,,,"

彎曲測(cè)試",,"

符合工藝指導(dǎo)-彎曲測(cè)試",目測(cè),,"1短樣

1短樣

1短樣","首檢

生產(chǎn)新看板

調(diào)整機(jī)器",,,,

,,,,6,,,"拉力測(cè)試

撕拉力測(cè)試",KCC,"

拉力符合工藝指導(dǎo)-國(guó)標(biāo)壓接-拉力標(biāo)準(zhǔn)","

拉力測(cè)試儀",,"1短樣

1短樣

1短樣

1短樣

1短樣","首檢

生產(chǎn)新看板

調(diào)整機(jī)器

例檢

末檢",,,,

,,,,7,"

壓接外觀檢查",,,,"

符合工藝指導(dǎo)-國(guó)標(biāo)超聲波焊接-外觀檢查",目測(cè),,100%,"

每根",,,,

"210

240

250","導(dǎo)線連接點(diǎn)的絕緣-包膠帶

屏蔽線纏膠帶

屏蔽線末端纏膠帶",,,1,,,"料號(hào)

膠帶和導(dǎo)線料號(hào)",,作業(yè)指示書,目測(cè),,1次,首檢,"

按VPS-焊/壓接點(diǎn)膠帶纏繞操作過(guò)程標(biāo)準(zhǔn)

屏蔽線防水膠帶覆蓋纏繞操作指導(dǎo)

","

紅牌拒收物料

根據(jù)《不合格品的控制》和《紅牌使用工作指導(dǎo)》處理",,

,"spliceinsulation-gluedtubeheatshinking

導(dǎo)線連接點(diǎn)的絕緣-帶膠熱縮管熱縮

heatshrinkingontheterminal

熱縮于端子",,,2,"

包膠帶后檢查外觀",,,,"

符合VPS-壓接頭膠帶纏繞標(biāo)準(zhǔn)",目測(cè),,100%,"

每根",,,,

"380

390

400

410","包括：

塑件上裝零部件-裝盲栓,密封圈

導(dǎo)線穿塑件,護(hù)套

安裝PVC套管

安裝橡膠件

安裝波紋管

制作KITS-端子插入塑件

ABS預(yù)裝-端子插入塑件--025/064端子

二次鎖定/加蓋

安裝支架-工裝板

塑件上安裝卡釘

手工包膠帶

安裝卡釘扎帶-工裝板

安裝卡釘(膠帶固定)-工裝板

氣囊線制作-工裝板","

KIT板/Sub板",,1,,,料號(hào)，確認(rèn)各種物料的料號(hào),,符合工藝卡/板VPS,目視,,100%,每個(gè)零部件,"

《064系列端子操作工作指導(dǎo)》

《質(zhì)量控制指示-線束檢查》

《裝配工工作指導(dǎo)》

《檢驗(yàn)要點(diǎn)》

《工藝卡》

工藝指導(dǎo)

","料號(hào)

貼上紅標(biāo)識(shí)

通知返修工

按《返工程序》操作","4020

4043

4044

4045

4046

4047

4040

4100","預(yù)裝，包括：

制作KITS-端子插入塑件

導(dǎo)線穿塑件,護(hù)套

導(dǎo)線穿塑件,護(hù)套-使用潤(rùn)滑劑和滑石粉

安裝橡膠件

安裝橡膠件-使用潤(rùn)滑劑/滑石粉

安裝橡膠件-使用holder

二次鎖定/加蓋

塑件上安裝卡釘"

,,,,2,看板導(dǎo)線和端子外觀,,,,"沒有線芯外露

沒有端子損壞，變形，壓接不良。",目視,,100%,每根看板,,,,

,,,,3,塑件外觀,,,,無(wú)損壞，變形,目視,,100%,每個(gè)塑件,,,,

,,,,4,,,端子在塑件孔里的要求,KPC,端子在正確孔位，符合板上VPS要求,目視,,100%,"每個(gè)端子

(作業(yè)過(guò)程中)",,,,

,,,,5,,,064I型端子在塑件孔里的要求,,端子到位,目測(cè)/推聽推,,100%,"每個(gè)端子

(作業(yè)過(guò)程中)",,,,

,,,,6,,,非特殊端子在塑件孔里的要求,,端子到位,目測(cè)/推聽拉,,100%,"每個(gè)端子

(作業(yè)過(guò)程中)",,,,

,,,,7,二次鎖,,,,"無(wú)遺漏，無(wú)損傷,需鎖上",目視,,100%,每個(gè),,,,

,,,,8,盲栓，密封圈,,,KPC,無(wú)遺漏，無(wú)損傷,目視,,100%,每個(gè),,,,

,,,,9,,,卡釘?shù)陌惭b狀態(tài),,安裝到位，不遺漏,目測(cè),,100%,每個(gè),,,,

,,"

KIT板/Sub板",,10,"橡膠件,PVC管，波紋管",,,,無(wú)遺漏，損壞,目視,,100%,每個(gè)橡膠件，PVC管，波紋管,,,,

,,,,11,,,膠帶纏繞方式,,符合工藝卡要求或膠帶纏繞VPS,目視,,100%,每根半成品線束,,,,

,,,,12,"其他零部件,如支架",,,,"無(wú)遺漏，無(wú)損傷,在正確的位置",目視,,100%,每個(gè)零部件,,,,

,,,,13,"其他零部件,如支架",,,,"無(wú)遺漏，無(wú)損傷,在正確的位置",目視,,100%,每個(gè)零部件,,,,

"420

430

440

450

460","將導(dǎo)線布到工裝板上

塑件裝上工裝板

導(dǎo)線穿塑件,護(hù)套

總裝板-端子插入塑件

ABS預(yù)裝-端子插入塑件--025/064端子

二次鎖定/加蓋

塑件

安裝橡膠件

安裝天線

安裝通水管

安裝PVC套管

安裝波紋管

包點(diǎn)膠帶

節(jié)點(diǎn)包膠帶

手工包膠帶

安裝扎帶

安裝卡釘扎帶-工裝板

安裝卡釘(膠帶固定)-工裝板

安裝支架-工裝板

塑件上安裝卡釘","

工裝板",,1,,,"料號(hào)

確認(rèn)各種物料號(hào)",,"

符合工藝卡/板VPS","

目視",,100%,"

每個(gè)零部件","

《裝配工工作指導(dǎo)》

《檢驗(yàn)要點(diǎn)》

《工藝卡》

","料號(hào)

貼上紅標(biāo)識(shí)

通知返修工

按《返工程序》操作","4020

4043

4044

4045

4046

4047

4040

4100","預(yù)裝，包括：

制作KITS-端子插入塑件

導(dǎo)線穿塑件,護(hù)套

導(dǎo)線穿塑件,護(hù)套-使用潤(rùn)滑劑和滑石粉

安裝橡膠件

安裝橡膠件-使用潤(rùn)滑劑/滑石粉

安裝橡膠件-使用holder

二次鎖定/加蓋

塑件上安裝卡釘"

,,,,2,,,"

布線",,"

放入工裝上對(duì)應(yīng)的叉桿","

目視",,100%,"

每根看板",,,,

,,,,3,"

看板導(dǎo)線和端子外觀",,,,"沒有線芯外露

沒有端子損壞，變形，壓接不良。","

目視",,100%,"

每根看板",,,,

,,,,4,塑件外觀,,,,無(wú)損壞，變形,目視,,100%,每個(gè)塑件,,,,

,,,,6,,,端子在塑件孔里的要求,KPC,端子在正確孔位，符合板上VPS要求,"

目視",,100%,"每個(gè)端子

(作業(yè)過(guò)程中)",,,,

,,,,7,,,端子在塑件孔里的要求,,端子到位,"目測(cè)/對(duì)于非064I型，推聽拉

目測(cè)/對(duì)于064I型推聽推",,100%,"每個(gè)端子

(作業(yè)過(guò)程中)",,,,

,,,,8,二次鎖,,,,"無(wú)遺漏,無(wú)損傷,需鎖上",目視,,100%,每個(gè),,,,

,,,,9,,,卡釘在塑件上的安裝狀態(tài),,安裝到位，不遺漏,目測(cè),,100%,每個(gè),,,,

,,,,10,,,卡釘/扎帶安裝狀態(tài),,"

扎帶無(wú)遺漏,損壞,緊固","

目視",,100%,"

每根",,,,

,,,,11,"橡膠件,PVC管，波紋管",,,,"

無(wú)遺漏，損壞","

目視",,100%,"

每根",,,,

,,,,13,"

其他零部件,如天線",,,,"

無(wú)遺漏，無(wú)損傷,在正確的位置","

目視",,100%,"

每個(gè)零部件",,,,

,,,,14,,,"

膠帶在半成品上或者零部件的纏繞方式",,"

符合工藝卡要求或膠帶纏繞VPS","

目視",,100%,"

每根半成品線束",,,,

470,"

電測(cè)試",電測(cè)臺(tái),,1,,,"

短路/斷路/錯(cuò)路/部品測(cè)試",,"

功能測(cè)試通過(guò)","

電測(cè)試設(shè)備

功能樣線和樣品",,"1次

1次

1次","每開班

設(shè)備維修后

電測(cè)設(shè)備月保養(yǎng)后","

《質(zhì)量控制指示-線束檢查》

裝配工操作工作指導(dǎo)

《檢驗(yàn)要點(diǎn)》

《工藝卡》

《線束電測(cè)試操作的質(zhì)量要求》

《電測(cè)試系統(tǒng)電測(cè)臺(tái)操作指導(dǎo)書》","料號(hào)

生產(chǎn)員工停止作業(yè)，在電測(cè)臺(tái)上掛上“不可使用”牌，再報(bào)告給領(lǐng)班，領(lǐng)班通知ME設(shè)備維護(hù)人員處理。

料號(hào)

貼上紅標(biāo)識(shí)

通知返修工

按《返工程序》操作","4020

4043

4044

4045

4046

4047

4040

4100","預(yù)裝，包括：

制作KITS-端子插入塑件

導(dǎo)線穿塑件,護(hù)套

導(dǎo)線穿塑件,護(hù)套-使用潤(rùn)滑劑和滑石粉

安裝橡膠件

安裝橡膠件-使用潤(rùn)滑劑/滑石粉

安裝橡膠件-使用holder

二次鎖定/加蓋

塑件上安裝卡釘"

,,,,2,,,電性能,KPC,不短路/斷路/錯(cuò)路,電測(cè)試臺(tái),,100%,每根半成品線束,,,,

,,,,3,塑件外觀,,,,無(wú)損壞，變形,目視,,100%,每根半成品線束,,,,

,,,,4,"

導(dǎo)線和端子外觀",,,,"沒有線芯外露

沒有端子損壞，變形，壓接不良。","

目視",,100%,"

每根半成品線束",,,,

,,,,5,,,端子在塑件孔里的要求,,端子到位,目視,,100%,每根半成品線束,,,,

,,,,6,二次鎖,,,,"無(wú)遺漏，無(wú)損傷,需鎖上",目視,,100%,每根半成品線束,,,,

,,,,7,其他零部件的檢查,,,,根據(jù)工藝卡或者是檢驗(yàn)要點(diǎn),目視,,100%,每根半成品線束,,,,

,,,,8,測(cè)試標(biāo)簽,,,,"標(biāo)簽信息(條形碼）清晰,正確",目視,,100%,每張,,,,

"470

480

490

500","安裝卡釘(膠帶固定)-電測(cè)檢驗(yàn)板

安裝卡釘扎帶-電測(cè)檢驗(yàn)板

安裝保險(xiǎn)片和繼電器

電測(cè)試-卡釘測(cè)試

尺寸和外觀檢驗(yàn)(生產(chǎn)部)

","

多功能卡釘測(cè)試臺(tái)",,1,卡釘/扎帶,,卡釘/扎帶安裝,,"扎帶無(wú)遺漏,方向正確,緊固

無(wú)損壞","保證

和卡釘槍

目視",,100%,每根半成品線束,"

《卡釘尺寸檢驗(yàn)板使用操作指南》

《卡釘槍檢驗(yàn)要求與程序》

《質(zhì)量控制指示-線束檢查》

《裝配工工作指導(dǎo)》

《檢驗(yàn)要點(diǎn)》

《工藝卡》

","料號(hào)

貼上紅標(biāo)識(shí)

通知返修工

按《返工程序》操作","4020

4043

4044

4045

4046

4047

4040

4100","預(yù)裝，包括：

制作KITS-端子插入塑件

導(dǎo)線穿塑件,護(hù)套

導(dǎo)線穿塑件,護(hù)套-使用潤(rùn)滑劑和滑石粉

安裝橡膠件

安裝橡膠件-使用潤(rùn)滑劑/滑石粉

安裝橡膠件-使用holder

二次鎖定/加蓋

塑件上安裝卡釘"

,,,,2,保險(xiǎn)片和繼電器,,,,安裝無(wú)錯(cuò)誤，位置正確，不遺漏,目視，模板,,100%,每根半成品線束,,,,

,,,,3,,,支架安裝,,支架無(wú)遺漏，損壞，必須緊固,目視,,100%,每根成品線束,,,,

,,,,4,,,卡釘?shù)葴y(cè)試,,測(cè)試通過(guò),線束標(biāo)簽,,100%,每根成品線束,,,,

,,,,5,膠帶纏繞方式,,,,"

符合工藝卡要求或膠帶纏繞VPS",目視,,100%,每根成品線束,,,,

,,,,6,尺寸,,,,尺寸正確，符合檢驗(yàn)圖,目視,,100%,每根成品線束,,,,

,,,,7,分枝方向,,,,尺寸正確，方向符合檢驗(yàn)圖,目視,,100%,每根成品線束,,,,

,,,,8,其他零部件的檢查,,,,根據(jù)工藝卡或者是檢驗(yàn)要點(diǎn),目視,,100%,"

每根成品線束",,,,

510,"

總裝區(qū)檢驗(yàn)","

QC板",,1,線束標(biāo)簽,,,,"標(biāo)簽信息(條形碼）清晰,