PET瓶胚質(zhì)量控制標準書通用產(chǎn)品

通用產(chǎn)品標題PET瓶坯質(zhì)量控制標準書—通用產(chǎn)品文件編號版號/狀態(tài)生效日期批準/日期審核/日期編制/日期序號12序號123類別抽檢方案抽檢項目表不合格項目分類表名稱PET瓶坯抽檢方案表PET瓶坯工序抽檢項目表4PET注塑瓶坯不合格項目分類表4PET結(jié)晶瓶坯不合格項目分類表5碳酸瓶坯標準PCO碳酸坯-18G5碳酸瓶坯標準PCO碳酸坯-19GPCO碳酸坯-21GPCO碳酸坯-24GPCO碳酸坯-26GPCO碳酸坯-28GPCO碳酸坯-42G1881碳酸坯-18G1881碳酸坯-23G1881碳酸坯-36G1881碳酸坯-46G3025水坯-14G6水瓶坯3025水坯-14.5G6水瓶坯3025水坯-16G3025水坯-18G3025水坯-19.5G編號版號/狀態(tài)頁碼客戶通用通用通用通用通用通用通用通用通用通用通用可樂可樂可樂可樂通用通用通用通用1頁碼12345C1C2C3C4C5C6C7C8C9C10C11W1W2W3W430253025水坯-20G3025水坯-21.5G3025水坯-22G3025水坯-25G3025水坯-26G3025水坯-29.5G3025水坯-34.5G38口徑熱灌裝坯-24G38口徑熱灌裝坯-28.5G38口徑熱灌裝坯-29.5G通用通用通用通用通用通用通用通用編號版號/狀態(tài)頁碼W6W7W8W9W10H1H2H3熱灌裝瓶坯通用W527PETPET瓶坯抽檢方案表特殊檢查水平最嚴重缺陷AQL:0.065嚴重缺陷AQL:0.65主要缺陷AQL:1.5次要缺陷AQL:6.5AcReAcReAcReAcReS3S3S3S3適用于規(guī)格尺寸、物理機械性能、熱穩(wěn)定性、化學性能和衛(wèi)生性能。1201~32003200~1000010001~3500035001~150000150001~500000>500000特殊檢查水平適用范圍批量范圍N樣本數(shù)n一般檢查水平一般檢查水平最嚴重缺陷AQL:0.065嚴重缺陷AQL:0.65主要缺陷AQL:1.5次要缺陷AQL:6.5AcReAcReAcReAcRe批量范圍N1201~32003200~1000010001~35000樣本數(shù)n瓶坯工序結(jié)晶工序瓶坯工序結(jié)晶工序35001~1500002000134>500000500127814一般檢查水平S1S1S1適用范圍適用于外觀項目。編號版號/狀態(tài)頁碼8PET瓶坯工序抽檢項目表檢驗項目查檢查內(nèi)容E,D,T,A,E,D,T,A,S,X,I(3mE,D,T,A,S,X,I(3m√√√√√√√√√√√√√√√√√√√√√√53、生產(chǎn)當班主機員或包裝員自檢發(fā)現(xiàn)問題，應(yīng)立即進行調(diào)a.通過連續(xù)三次全檢，篩選出乙醛含量最高的3個模腔供日常巡檢；b.乙醛含量發(fā)現(xiàn)超出內(nèi)控標準（可口可樂標準的80%），必須全檢并通知生產(chǎn)和工程部門處理；c.每一個月再次全檢，重新確定乙醛含量最高的3個瓶坯模腔。b.如在日常巡檢中發(fā)現(xiàn)瓶坯粘度或粘度降超標，必須全檢并通知生產(chǎn)和工程部門處理；c.每三個月再次全檢，重新篩選出粘度降最高的3個瓶坯模腔。編號版號/狀態(tài)頁碼41外觀檢查2345671.91.11.2底部穿孔或裂痕瓶口端面貫穿，瓶口外側(cè)撞傷，缺口，崩口螺紋、鎖環(huán)損壞或變形支撐環(huán)變形或損壞應(yīng)力分布不符合應(yīng)力圖分布PET注塑瓶坯不合格項目分類表AQL：0.65AQL：0.65AQL：0.0650.12mm≤Emax->0.5mm1/3坯底橫截面√√>0.30>0.30√AQLAQL：6.5AQL：1.50.08mm≤Emax->￠0.2mm>￠0.2mm>￠0.2mm>￠13.0mm>0.13mm>0.13mm>2.0mm>1.5mm<￠0.2mm<￠0.2mm<￠0.2mm<￠13.0mm>5mm編號版號/狀態(tài)3Standard標準范圍No.序號12底部穿孔或裂痕瓶口端面貫穿，瓶口外側(cè)撞傷，缺口，崩口螺紋、鎖環(huán)損壞或變形支撐環(huán)變形或損壞底部料口過長，拖尾AQL：0.065AQL：1.5AQL：1.5AQL：6.5AQL：0.650.08mm≤Emax-Emin<0.08mm≤Emax-Emin<>￠0.2mm>￠0.2mm>￠0.2mm>￠13.0mm>0.13mm>0.13mm>2.0mm>1.5mm√<￠0.2mm<￠0.2mm<￠0.2mm<￠13.0mm>5mm編號版號/狀態(tài)編號版號/狀態(tài)頁碼Item檢測項目PCO碳酸坯-18GUnit單位通用3456789"Boredia."(at3.0mm)PPBandDiameter防盜環(huán)處直徑LockingRingRadiusThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量mm/mm/mm27.30-27.56mm24.81-25.07mm24.81-25.07mm24.36-24.66mm9.50-9.90mm27.84-28.10mm4.55-4.85mm25.56-25.86mm0.52-0.64mm0.96-1.12ug/gMax.<=15ug/g(CSD/NCB)Max.<=15ug/g(CSD/NCB)dl/gMin.>=0.81dl/g(CSD)Min.>=0.81dl/g%Max.<=4%Max.<=4%臺州愛普拉斯包裝有限公司臺州愛普拉斯包裝有限公司編號作業(yè)指導書版號/狀態(tài)PCO碳酸坯-19GStandardItemUnit標準范圍檢測項目單位通用內(nèi)控外觀mm21.66-21.82No.序號123456"T"螺紋頂徑12"H"全螺紋結(jié)束位置15PPBandClearance防盜環(huán)處間距mm4.55-4.8516PPBandDiameter防盜環(huán)處直徑mm25.56-25.8617LockingRingRadiusmm/19ThreadTipWidth螺紋頂端寬度mm0.96-1.1220ThreadProjection螺紋高度mm>1.32>1.3221ThreadPitchmm/22ThreadAngle螺紋角度WallThicknessConcentricity*WallThicknessConcentricity*26Warpage*翹曲度mmMax.≤0.5~0.75Max.≤0.5~0.75GroundAcetaldehyde粉碎法乙醛含量28ug/gMax.<=15ug/g(CSD/NCB)GroundAcetaldehyde粉碎法乙醛含量29I.V.特性粘度dl/gMin.>=0.81dl/g(CSD)Min.>=0.81dl/g(CSD)30I.V.Drop特性粘度降%Max.<=4%Max.<=4%臺州愛普拉斯包裝有限公司臺州愛普拉斯包裝有限公司編號作業(yè)指導書版號/狀態(tài)PCO碳酸坯-21GStandardItemUnit標準范圍檢測項目單位通用內(nèi)控外觀"Boredia."(at1.0mm)"Boredia."(at3.0mm)mm21.61-21.87mm27.30-27.56mm24.81-25.07mm24.81-25.07mm24.36-24.66No.序號123456789PPBandDiameter防盜環(huán)處直徑LockingRingRadiusThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量mm9.50-9.90mm27.84-28.10mm4.55-4.85mm25.56-25.86mm0.52-0.64mm0.96-1.12mmMax.≤0.5~0.75Max.≤0.5~0.75ug/gMax.<=15ug/g(CSD/NCB)Max.<=15ug/g(CSD/NCB)dl/gMin.>=0.81dl/g(CSD)Min.>=0.81dl/g%Max.<=4%Max.<=4%PCO碳酸坯-24GStandard標準范圍檢測項目通用外觀查看《PET瓶坯不合格mm21.64-21.84mm/21.64-21.8421.64-21.84mm27.33-27.53mm24.84-25.04mm24.41-24.61mm24.41-24.61mm9.50-9.90mm27.87-28.07mm4.55-4.85No.序號123456789編號版號/狀態(tài)頁碼Unit單位ItemPPBandDiameter防盜環(huán)處直徑LockingRingRadiusThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量g%//Max.≤0.5~0.75Max.<=15ug/g(CSD/NCB)Min.>=0.81dl/g(CSD)Max.<=4%////Max.≤0.5~0.75Max.<=15ug/g(CSD/NCB)Min.>=0.81dl/g(CSD)Max.<=4%編號版號/狀態(tài)頁碼編號版號/狀態(tài)頁碼PCO碳酸坯-26GItem檢測項目Unit單位Item檢測項目Unit單位Standard標準范圍序號通用1234567123456789PPBandDiameter防盜環(huán)處直徑LockingRingRadiusThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量/Max.≤0.5~0.75Max.<=15ug/g(CSD/NCB)Min.>=0.81dl/g(CSD)Max.<=4%///Max.≤0.5~0.75Max.<=15ug/g(CSD/NCB)Min.>=0.81dl/g(CSD)Max.<=4%g%編號版號/狀態(tài)編號版號/狀態(tài)頁碼PCO碳酸坯-28GItem檢測項目Unit單位Item檢測項目Unit單位Standard標準范圍序號通用12345123456789mm21.64-21.8421.6mm21.64-21.8421.6mm21.64-21.8421.6mm27.33-27.5327.3mm24.84-25.0424.8mm24.41-24.6124.4mm24.41-24.6124.4mm9.50-9.909.50mm27.84-28.1027.8mm4.55-4.854.55-4.mm25.56-25.8625.5mm0.52-0.640.5mm0.96-1.120.9"Boredia."(at3.0mm)PPBandDiameter防盜環(huán)處直徑LockingRingRadiusThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翹曲度mmMax.≤0.5~0.75Max.≤0.5~0.75Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量ug/gMax.<=15ug/g(CSD/NCB)Max.<=15ug/g(CSD/NCB)Min.>=0.81dl/g(CSD)I.V.Drop特性粘度降%Max.<=4%Max.<=4%編號版號/狀態(tài)編號版號/狀態(tài)頁碼PCO碳酸坯-42GItem檢測項目Unit單位Item檢測項目Unit單位Standard標準范圍序號通用12345123456789mm21.66-21.8221.6mm21.66-21.8221.6mm21.66-21.8221.6mm27.33-27.5327.3mm24.84-25.0424.8mm24.41-24.6124.4mm24.36-24.6624.3mm9.50-9.909mm27.84-28.1027.8mm4.55-4.854.5mm25.56-25.8625.5mm0.52-0.64mm0.96-1.12ug/gMax.<=15ug/g(CSD/NCB)Max.<=15ug/g(CSD/NCB)dl/gMin.>=0.81dl/g(CSD)Min.>=0.81dl/g(CSD)%Max.<=4%Max.<=4%"Boredia."(at3.0mm)PPBandDiameter防盜環(huán)處直徑LockingRingRadiusThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量I.V.Drop特性粘度降//1881碳酸坯-18GNo.ItemUnit序號檢測項目單位18PPBandDiameter防盜環(huán)處直徑B120LockingRingRadiusmm21SealRadius瓶口外圓弧度22ThreadTipWidth螺紋頂端寬23ThreadProjection螺紋高24ThreadPitch26FinishHeight瓶口高度mm27SupportRingDiameter支承環(huán)直徑mm29WallThicknessConcentricity*壁厚差(同心度)mm30Warpage*翹曲度32GroundAcetaldehyde粉碎法乙醛含量ug/g編號版號/狀態(tài)頁碼Standard標準范圍通用///Max.=25.07/>1.47/1881碳酸坯-23GNo.ItemUnit序號檢測項目單位"H"瓶口至支承環(huán)內(nèi)切點位置LockingRingRadiusSealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度24ThreadPitchThreadAngle螺紋角度FinishHeight瓶口高度SupportRingDiameter支承環(huán)直徑29WallThicknessConcentricity*壁厚差(同心度)mm30Warpage*翹曲度32GroundAcetaldehyde粉碎法乙醛含量ug/g編號版號/狀態(tài)頁碼Standard標準范圍通用///Max.=25.07/>1.47/編號版號/狀態(tài)頁碼編號編號版號/狀態(tài)頁碼No.序號123456789Item檢測項目Ovality橢圓度（at1.0mm）"H"瓶口至支承環(huán)內(nèi)切點位置LockingRingRadiusSealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度SupportRingDiameter支承環(huán)直徑WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量1881碳酸坯-36GUnit單位g%Standard標準范圍通用///Max.=25.07/>1.47/碳酸坯-46GStandardUnit單位標準范圍通用Item檢測項目No.序號1881123/45/6Ovality橢圓度（at1.0mm）789/Max.=25.07"H"瓶口至支承環(huán)內(nèi)切點位置LockingRingRadius/SealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度>1.47/ThreadAngle螺紋角度FinishHeight瓶口高度SupportRingDiameter支承環(huán)直徑WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量gGroundAcetaldehyde粉碎法乙醛含量%3025水坯-14GStandardItem檢測項目標準范圍通用/編號版號/狀態(tài)頁碼No.序號1234Unit單位W15678/9//PPBandDiameter防盜環(huán)處直徑LockingRingRadius/SealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度/ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量gGroundAcetaldehyde粉碎法乙醛含量Max.<=12ug/g(Water),Avg.<=8ug/g(Water)/%/3025水坯-14.5GStandard標準范圍通用//No.序號12345678編號版號/狀態(tài)頁碼Item檢測項目Unit單位W29//3PPBandDiameter防盜環(huán)處直徑LockingRingRadius/SealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度/ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量gGroundAcetaldehyde粉碎法乙醛含量Max.<=12ug/g(Water),Avg.<=8ug/g(Water)/%/3025水坯-16GStandardItem檢測項目標準范圍通用////3No.序號123456789編號版號/狀態(tài)頁碼Unit單位W3PPBandDiameter防盜環(huán)處直徑LockingRingRadiusSealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量ug/gMax.<=12ug/g(Water),Avg.<=8ug/g(Water)編號版號/狀態(tài)頁碼編號版號/狀態(tài)頁碼W4W43025水坯-18GStandardNo.序號No.序號123456789Unit單位標準范圍通用////3檢測項目PPBandDiameter防盜環(huán)處直徑LockingRingRadius/SealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度/ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量gGroundAcetaldehyde粉碎法乙醛含量Max.<=12ug/g(Water),Avg.<=8ug/g(Water)/%/編號版號/狀態(tài)頁碼編號版號/狀態(tài)頁碼W5W53025水坯-20GStandardNo.序號No.序號123456789Unit單位標準范圍通用/////檢測項目PPBandDiameter防盜環(huán)處直徑LockingRingRadiusSealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度2121ThreadPitch23FinishHeight瓶口高度25WallThicknessConcentricity*壁厚差(同心度)mm≤0.1326Warpage*翹曲度mm28GroundAcetaldehyde粉碎法乙醛含量ug/gMax.<=12ug/g(Water),Avg.<=8ug/g(Water)31瓶坯長度編號版號/狀態(tài)編號版號/狀態(tài)頁碼W6W63025水坯-22GStandardNo.序號No.序號123456789Unit單位標準范圍通用//////檢測項目PPBandDiameter防盜環(huán)處直徑LockingRingRadiusSealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度2525WallThicknessConcentricity*壁厚差(同心度)mm≤0.1326Warpage*翹曲度mm28GroundAcetaldehyde粉碎法乙醛含量ug/gMax.<=12ug/g(Water),Avg.<=8ug/g(Water)31瓶坯長度編號版號/狀態(tài)編號版號/狀態(tài)頁碼W7W73025水坯-25GStandardNo.序號No.序號123456789Unit單位標準范圍通用//////Max.<=12ug/g(Water),Avg.<=8ug/g(Water)檢測項目gPPBandDiameter防盜環(huán)處直徑LockingRingRadiusSealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量編號版號/狀態(tài)編號版號/狀態(tài)頁碼W8W83025水坯-26GStandardNo.序號No.序號123456789Unit單位標準范圍通用//////Max.<=12ug/g(Water),Avg.<=8ug/g(Water)//檢測項目g%PPBandDiameter防盜環(huán)處直徑SealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量編號版號/狀態(tài)編號版號/狀態(tài)頁碼W9W93025水坯-29.5GStandardNo.序號No.序號123456789Unit單位g%標準范圍通用//////Max.<=12ug/g(Water),Avg.<=8ug/g(Water)//檢測項目PPBandDiameter防盜環(huán)處直徑LockingRingRadiusSealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量3025水坯-34.5G編號版號/狀態(tài)頁碼W10No.序號123456789Item檢測項目PPBandDiameter防盜環(huán)處直徑LockingRingRadiusSealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量Unit單位g%Standard標準范圍通用////3//Max.<=12ug/g(Water),Avg.<=8ug/g(Water)//編號版號/狀態(tài)頁碼No.序號123456789Item檢測項目PPBandDiameter防盜環(huán)處直徑LockingRingRadiusSealRadius瓶口外圓弧度ThreadTipWidth螺紋頂端寬度ThreadProjection螺紋高度ThreadAngle螺紋角度FinishHeight瓶口高度WallThicknessConcentricity*壁厚差(同心度)Warpage*翹曲度Weight瓶坯重量GroundAcetaldehyde粉碎法乙醛含量I.V.Drop特性粘度降38口徑熱灌裝坯-24GUnit單位g%Standard標準范圍通用///////////////Max.<=15ug/g(CSD/NCB)//38口徑熱灌裝坯-28.5GStandard標準范圍檢測項目通用編號版號/狀態(tài)頁碼No.序號Unit單位Item16PPBandDiameter防盜環(huán)處直徑mm/17LockingRingRadiusmm/19ThreadTipWidth螺紋頂端寬度mm/20ThreadProjection螺紋高度mm/