精益生產(chǎn)線體設(shè)計(jì)以及LeanProductionSystems系統(tǒng)教學(xué)課件

精蓋生產(chǎn)的12種工是椅益系統(tǒng)傳統(tǒng)裝配線設(shè)計(jì)TRARITIONALASSEMBLINERESIGN物料儲(chǔ)存物料儲(chǔ)存MaterialMaterialStorage懸掛式電動(dòng)輸送帶Poweredfreeconvey物料儲(chǔ)存Material物料儲(chǔ)存StorageStorage物料儲(chǔ)存Ma精益生產(chǎn)系統(tǒng)裝配線模式特LEANPRORUCTIONSYSTEMASSEMBLYLINEMORELCHARACTERISTICSx工人靈活x最少線上存貨FlexibleoperatorsMinimallinestock走動(dòng)方便x柔性生產(chǎn)FreedomofmovementFlexibleproductionx標(biāo)準(zhǔn)化作業(yè)x調(diào)速器StandardoperationsPacemakersx目視工場x保證質(zhì)量VisualworkplaceQualityensured精益西格瑪⑧變革L(fēng)eanSigmaetransformation重點(diǎn)縮短制造周期Focusonlead-Timereductionto增加客戶忠誠度和市場份額IncreasecustomerLoyaltyandMarketShan取得銷售和收益雙增長AchieveGrowthinsales&Eamings保持競爭優(yōu)勢SustaintheCompetitiveAdvantages提升利益相關(guān)者價(jià)值mproveStakeholderValue精益生產(chǎn)系統(tǒng)eanProductionSystem六西格瑪制程能力(西格瑪改善)SixSigmaProcessCapability(Sigma改善突破法KaizenBreakthroughMethodology精益生產(chǎn)系統(tǒng)LeanProductionsystem精益生產(chǎn)系統(tǒng)有效使用及時(shí)|EfficientUse(提升工藝流程能力自慟化Justin員工People盡量減少變化Jidoka生產(chǎn)設(shè)備E物料Materials·控制異常eons廠房Space均衡生產(chǎn)ProductionSmoothing驅(qū)動(dòng)成本下降Drivescostreduction及時(shí)生產(chǎn)就是Just-In-TimeIs這樣的生產(chǎn)系統(tǒng)amanufacturingsystemwhichproduces按客戶所需進(jìn)行生產(chǎn)Whatthecustomerwants按客戶要求數(shù)量生產(chǎn)Inthequantitythecustomerwants按客戶要求時(shí)間生產(chǎn)Whenthecustomerwantsit利用最少的Whileusingtheminimum原料Rawmaterials設(shè)備Equipment工人Labor廠房Space精益生產(chǎn)系統(tǒng)LeanProductionsystemx核心概念和工具xKeyconceptsandTools符合節(jié)拍時(shí)間ProductionSystemEfficientUseofImproveprocess單件流ne-pieceflowJustEquipmentMinimizevariatonJidoka拉動(dòng)系統(tǒng)PullsystemTimeMaterialsSpace節(jié)拍時(shí)間的重要性MPORTANCEQFTAKTIME將運(yùn)作和客戶需求同步防止過量生產(chǎn)Preventsoverproduction建立流動(dòng)生產(chǎn)的工具Toolforcreating確定最佳生產(chǎn)人數(shù)Determinesoptimalstaffing推動(dòng)產(chǎn)能分析和設(shè)備利用率Drivescapacityanalysis&quipmentutilization必須定期更新以適應(yīng)需求的變化Mustbeupdateperiodicallyasdemandchanges凈操作時(shí)間Netoperatingtime客戶需求Customerrequire