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沙特SABICPCQ-2罐區(qū)項(xiàng)目SaudiArabiaPCQ-2Project土建安裝工程CivilInstallationengineering屋面防水施工方案InstallationSchemeOfRoofWaterproofingSystem編號(hào)(NO.):07ST-B10-001編制單位(CompiledBy):MCC5ProjectDepartment編制日期(CompiledDate):2015.6項(xiàng)目經(jīng)理部ProjectManagerDepartment施工方案(組織設(shè)計(jì)、安全專項(xiàng)方案、常規(guī)技術(shù)方案)審批頁(一)Constructionscheme(OrganizationDesign、Specificsafetyplan、Technicalscheme)ViewedPage(1)工程名稱沙特SABICPCQ-2罐區(qū)項(xiàng)目土建安裝工程ProjectNameSaudiArabicSabicPCQ-2Project方案名稱屋面防水卷材施工方案SchemeNameInstallationschemeofroofwaterproofingsystem編制單位五冶沙特化學(xué)儲(chǔ)罐項(xiàng)目部CompiledUnitMCC5PCQ-2ProjectDepartment編制人編制時(shí)間(Date):簽名(Signature):Compiledby工程技術(shù)安全質(zhì)量EngineeringTechnicalSafetyControlQualityControldepartmentDepartment意見Comment:意見Comment:意見Comment:意見Comment:審核(ExamineandVerify)簽名日期
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沙特SABICPCQ-2罐區(qū)項(xiàng)目土建安裝工程SaudiArabicSabicPCQ-2Project屋面防水卷材施工方案ConstructionSchemeofRoofwaterproofSystem一審Firsttime□審核單位審核版次AuditUnit二審Secondtime□Auditedition三審Thirdtime□技術(shù)部門審核結(jié)論:審核意見AuditComments:TechnicaldepartmentAuditConclusion通過Approved□修改后通過Approvedwithcomments□重新編制報(bào)審RenewandSubmittal□質(zhì)量部門審核結(jié)論審核意見AuditComments:QualityControlAuditconclusion:通過Approved□修改后通過Approvedwithcomments□重新編制報(bào)審RenewandSubmittal□安全部門審核結(jié)論 審核意見 AuditComments :Safety Control auditconclusion :通過 Approved □修改后通過 ApprovedWithcomments□重新編制報(bào)審RenewandSubmittal□工程部門審核結(jié)論Engineering審核意見AuditComments:departmentauditconclusion:通過Approved □修改后通過 Approvedwithcomments □重新編制報(bào)審 RenewandSubmittal □物資部門審核結(jié)論Materials departmentauditconclusion:審核意見AuditComments:通過Approved□修改后通過Approvedwithcomments□重新編制報(bào)審 RenewandSubmittal □專家組審核結(jié)論 審核意見 AuditComments :Export Group AuditConclusion :通過Approved □修改后通過 ApprovedwithComment □重新編制報(bào)審 RenewandSubmittal □審核結(jié)論 Auditconclusion :通過Approved □修改后通過 Approvedwithcomments重新編制報(bào)審 RenewandSubmittal
□□施工方案審核意見修改回復(fù)工程名稱 沙特SABICPCQ-2罐區(qū)項(xiàng)目土建安裝工程方案名稱 管道包封施工方案方案編制(修改)五冶沙特化學(xué)儲(chǔ)罐項(xiàng)目部 修改人單位項(xiàng)目技術(shù)負(fù)責(zé)人 時(shí)間技術(shù)部門意見修改回復(fù):質(zhì)量部門意見修改回復(fù):安全部門意見修改回復(fù):工程部門意見修改回復(fù):物資部門意見修改回復(fù):專家組意見修改回復(fù):施工方案報(bào)審信息表InformationScheduleforApplicationofConstructionscheme工程名稱沙特SABICPCQ-2罐區(qū)項(xiàng)目土建安裝工程ProjectNameSaudiArabicSabicPCQ-2Project五冶沙特化學(xué)儲(chǔ)罐項(xiàng)目項(xiàng)目部名稱部項(xiàng)目總工ProjectDepartmentMCC5PCQ-2ProjectProjectengineerDepartment中國(guó)五冶集團(tuán)報(bào)審單位五冶沙特化學(xué)儲(chǔ)罐項(xiàng)目合同主體Chinanational部chemicalSubmittedUnitMCC5PCQ-2ProjectContractorengineeringDepartmentcorporation□;編制人職稱技術(shù)員□;助工□;工程編制人Compiler:Positionofcompiler師□;高工□分包模式專業(yè)分包Professionalsub-contract□;勞務(wù)分包laborContractmodelsub-contract□;其他others□:報(bào)審資料方案封面SchemeCover□;方案文本SchemeContent□;報(bào)審單位審核意見Auditconclusionofauditunit□;審批簽字頁DocumentSignaturepage□;專業(yè)分包單位審批簽字蓋章頁P(yáng)rofessionaltransmittalsub-contractsignatureandstamp□;其他Others□:方案名稱屋面防水施工方案SchemenameConstructionSchemeofRoofwaterproofSystem施工組織設(shè)計(jì)Constructionorganizationdesign□;一般專項(xiàng)施工方案類別Scheme方案Generalprofessionalconstructionscheme□;重大專項(xiàng)施工方案Importantprofessionalconstructionscheme□;特種設(shè)備施type工方案Specificequipmentconstructionscheme□;其他others□:報(bào)審說明SubmittedProfile沙特槽罐項(xiàng)目,儀表樓、電氣室、廢品庫(kù)屋面進(jìn)行卷材防水,我們將從基層清理開始,到鋪貼防水卷材,再到閉水試驗(yàn),詳見圖紙和施工方案。SaudiarabicPCQ-2Project,WewilladoptmembranewaterproofroofforRIB、DistributionSubstationandhazardouswastestoragebuilding,Wewillcleanthebasementfirst,thenadhesivingthewaterproof,atlastleakagetestfortheroof.Detailsseethedrawingandconstructionschemeasfollow。技術(shù)負(fù)責(zé)人Technicaldirector(簽字signature):報(bào)審單位經(jīng)辦人報(bào)審時(shí)間計(jì)劃開工時(shí)間SubmittedSubmitteddateStartingDateAgent注:報(bào)公司審批時(shí),此頁隨報(bào),報(bào)審資料必須齊全。選項(xiàng)可在相應(yīng)□里打√,選擇其他,需注明具體內(nèi)容。報(bào)審單位為二級(jí)公司或A類項(xiàng)目部,報(bào)審時(shí)間為全部報(bào)審資料準(zhǔn)備齊全,報(bào)到公司技術(shù)中心審核的時(shí)間,計(jì)劃開工時(shí)間為方案中施工內(nèi)容計(jì)劃開始施工的時(shí)間,不得早于報(bào)審時(shí)間。Note:Thispageshouldbesubmittedforapprovalandthedocumentshouldbereadywhensubmittingtothecompanyforapproval
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,atthesametimeitshouldbelatethansubmitting
。目錄CONTENTS1.0范圍SCOPE12.0目的PURPOSE13.0職責(zé)RESPONSIBILITY14.0參考REFERENCE15.0資源RESOURCE26.0施工準(zhǔn)備INSTALLATIONPREPARATION27.0施工工藝INSTALLATIONTECHNOLOGYPROCESS48.0噴火槍安全GASTORCHINGSAFETY59.0質(zhì)量控制QUALITYCONTROL610.0 附件ATTACHMENT 61.0范圍SCOPE本方案工作范圍為儀表樓、配電室、廢品庫(kù)屋頂防水方案。Installation scheme of waterproof roof system for RIB、Distribution substation andhazardouswastestoragebuilding 。2.0目的PURPOSE本方案目的為確保工作根據(jù) Sabic標(biāo)準(zhǔn)進(jìn)行,滿足合同、規(guī)范要求。ThepurposeofthisschemeisensuringthateveryworkshouldbeaccordingtostandardsofSabic、contractandspecification。業(yè)主Owner:SABIC總包Contractor :CNCEC分包Sub-contractor :MCC3.0職責(zé)RESPONSIBILITYSiteConstructionManager:施工經(jīng)理Preparationofthemethodstatementforthiswork.編寫方案NotificationtoQA/QCforinspection.通知QC來驗(yàn)收c.TrainingforSupervisors,Foremenandstaffs 訓(xùn)練主管、工頭與員工d.ExecutionofsafetyprecautionaccordingtotheJobSafetyAnalysis根據(jù)JSA執(zhí)行安全防護(hù)工作e.Coordinationandschedulingworkconsideringthisroofwaterproofingwork.協(xié)調(diào)與規(guī)劃工作3.1FieldQA/QCManager:QC 經(jīng)理Inspectionandtesting.驗(yàn)收Preparationandmaintenanceofinspectionandtestrecord.保存驗(yàn)收與測(cè)試記錄。NotificationtoClientforinspectionofformsandissuanceofRFI.Thedeterminationoftheworktobeapplied,inconjunctionwithClient-QC.發(fā)RFI通知業(yè)主驗(yàn)收,確保工作按業(yè)主要求實(shí)施。Ifrectificationisrequiredtoactexecuteanyinstructionregardingrectificationthismaybeissuedbyclient.必要時(shí)進(jìn)行整改。3.2CivilSiteEngineer:土建現(xiàn)場(chǎng)工程師Controlofworkersonsite.管理工人PreparationofRoofWaterproofingwork.準(zhǔn)備工作Ensuresafeworkconditions.保證安全工作環(huán)境Followprocedurestepbystep.遵守流程3.3HSEManager:安全經(jīng)理a.PreparationofJSAforeachkindsofworkactivity. 編制JSAEnsureallHSErequirementsarecompliedwithprojectrequirements.確保符合安全要求。Checkingpotentialhazardsandrequestcorrectiveactiontoallpersonnelwhoareexposedtohazardousworkingconditionduringconcreterepairwork.檢查潛在危險(xiǎn)4.0參考REFERENCE4.1IFCdrawings圖紙00-A-0107detailR-24.2SABICEngineeringStandardSabic標(biāo)準(zhǔn)4.3ManufacturerStandardProcedures制造商標(biāo)準(zhǔn)程序5.0資源RESOURCE5.1Materials:材料a.BitumatMembraneRoll “Bitumat”防水卷材b.BitumenPrimer 瀝青底漆d.ThermalInsulation 保溫板e(cuò).SeparationLayer隔離層f.Cementmortar水泥砂漿g.C20fineconcrete C20細(xì)石砼5.2PreparationTools:準(zhǔn)備工具a.Stiffbrushbroomb.Metalscrapers
硬毛刷金屬刮刀5.3ApplicationTools:實(shí)施工具Propanegascylinder丙烷Gastorch噴槍Cuttingknife割刀Tapemeasure卷尺Straightedge“T”squareT型直角尺f.tower滾筒刷g.gloves 手套5.4Protective:防護(hù)a.Protectiveoverall 全面保護(hù)b.Goodqualitygloves 手套c.Safetyglass,helmetandshoes防護(hù)眼鏡,頭盔和鞋子6.0施工準(zhǔn)備INSTALLATIONPREPARATION6.1Constructiondrawing 施工圖紙Everyitemshallbeaccordingtotheconstructiondrawings ,standardsofSabicandmanufacture’swritteninstructionandappliedrecommendationsandTechnicalDataSheets(TDS)每項(xiàng)工作展開應(yīng)根據(jù)施工圖紙、 Sabic標(biāo)準(zhǔn)及廠家產(chǎn)品說明、運(yùn)用推薦和材料技術(shù)表。ConstructiondrawingNo.00-A-0107detailR-2;施工圖紙編號(hào)StandardofSabicNo.A04-S02EngineeringStandard;Sabic標(biāo)準(zhǔn)編號(hào)6.2SubstrateSurfacePreparation屋面處理Properpreparationtothesubstratesurfaceisessentialforoptimumlongtermwaterproofing.為保持長(zhǎng)期防水性能,屋面應(yīng)進(jìn)行適當(dāng)處理。6.2.1Substrateshallbecleanedofdust,debris,moistureandothersubstancesdetrimentaltoroofinginstallation,sharpprojectionsshallberemoved。對(duì)基層上的灰塵、碎片、水和尖銳部位等影響屋面鋪貼的因素進(jìn)行清理。6.2.2Cantsstrip50mmx50mmcementmortarshallbeinstalledattheinstersectionofhorizontal andverticalsubstratesandsmoothsurfacewithmasontrowel50mmx50mm。屋面陰陽角抹 50mmx50mm水泥砂漿倒角。6.2.3Allsurfacestobewaterproofedmustbestructurallysound,clean,dryandfreeofallsurfacecontaminationincludingformreleaseagents,curingcompounds,concretefinishingaidsandallotherformsofsurfacecontamination.所有表面應(yīng)堅(jiān)固、清潔、干燥,無污染。6.2.4Anysurfacesharpobjectsoredgesaretobeeitherremovedorsmoothcoveredoverwithasuitablemortar,andfinishedtothesatisfactionoftheSupervisingEngineer.移除銳角或用砂漿抹平。6.2.5Allsubstratesurfacestoreceivethenewmembrane,shallbesmoothandfreefromirregularities.Thesubstratesurfaceisconsideredacceptableifnodeflectiongreaterthan10mmisfoundundera2mrule,inanydirection,andnodeflectiongreaterthan3mmunderaruleof0.20mlength.所有表面應(yīng)光滑,無不規(guī)則形狀,任何方向 2m內(nèi)高低差小于 10mm。7.0施工工藝INSTALLATIONTECHNOLOGYPROCESSSubstratepreparation—Additionallayerofwater-proofingfelt—Roofmembraneinstallation—Hot-meltsealinglaps—leakagetest—Roofinsulation—300*300*50THKcementlightweighttile基層清理—鋪貼附加層—鋪貼卷材—熱熔封邊—閉水試驗(yàn)—鋪保溫板—隔離層—鋪水泥磚7.1SubstratePreparation基層準(zhǔn)備Beforeinstallationofmodifiedbituminousmembraneroofing ,substrateshallbeinspectedandapprovedbyQC。卷材鋪貼前,基層應(yīng)被 QC檢查認(rèn)可。7.2Additionallayerfelt 鋪附加層Accordingtostandardsandspecificationpriortoinstallingtheadditionalmodifiedbituminousmembranelayerforcantstripsofparapetwall、roofingdrain 、equipmentbasementetc。根據(jù)標(biāo)準(zhǔn)和規(guī)范,首先為各陰陽角鋪貼附加層。7.3Roofmembraneinstallation鋪屋面卷材Modifiedbituminousmembraneshallbeinstalledoverareatoreceiveroof,extendedoverandterminatebeyondcants。Twopliesofmodifiedbituminousmembrane,consistingofabaseplyandafinishply,shallbeinstalled,startingatthelowpointofsystem。Eachlayerisinstalledbytorchweldingmethod,loose-laidorfullybondedtosubstrate。Whenloose-laid,onlyoverlapsarebondedtogether。卷材鋪貼面積應(yīng)大于屋面面積,需延伸至倒角以上。兩層防水卷材鋪貼,應(yīng)從最低點(diǎn)往最高點(diǎn)鋪貼,采用熱熔法鋪貼,對(duì)于第一層卷材,鋪貼時(shí)我們只需焊好搭接部位。7.4Hot-meltsealinglaps熱熔封邊Lapsshallbestaggered,sideandendlapsshallbehot-meltandcompletelysealedbyrolling,leavingnovoids。搭接錯(cuò)開,縱橫向搭接采用熱熔搭接,擠壓密實(shí)無空鼓。7.5leakagetest閉水試驗(yàn)Accordingtostandardsandspecification,roofshallbefilledwithwater,thedepthofwatershallbehigherthanroofinghighestpoint2cm,maintained24hours。Interiorofthebuildingshallbeinspectedforleaksduringandafterthetest。leaks,ifany,shallberepairedandthetestrepeateduntilnoleakageisfound。根據(jù)規(guī)范標(biāo)準(zhǔn),屋面應(yīng)進(jìn)行 24小時(shí)閉水試驗(yàn),水深應(yīng)高于屋面最高點(diǎn)室內(nèi)是否滲漏,如果有,立即返修在做閉水試驗(yàn)直到不漏為止。
2cm,在閉水測(cè)試期間檢查7.6Roofinsulation 屋面保溫層Extrudedpolystyreneboardshallbelooselylaidovermodifiedbituminousmembrane,withlongjointsofinsulationincontinuousstraightlinesandwithendjointsstaggeredbetweenrows,abuttingedgesandendsbetweenboards。Bottomdrainchannelsshallbeinstalledtowardroofdrainsandscuppers。屋面保溫板應(yīng)松散布置,保溫板接縫縱橫向錯(cuò)開,板底所有管道施工完成。7.7300*300*50THKcementlightweighttile300*300*50THKcementlightweighttileshallbeinstalledaccordingtodrawing,standardandmanufacture’swritteninstruction。300*300*50的水泥磚按照?qǐng)D紙規(guī)范和廠家說明進(jìn)行安裝。8.0噴火槍安全 GASTORCHSAFETYThefollowinggeneralproceduresshouldbefollowedwhenevertorchesareused:噴火槍使用應(yīng)遵守以下流程 :7.1Torch-appliedmembranesarenotclassifiedasdangerousgoods,howeverduringtheinstallationprocess,caremustbeexercisedwhenworkingwithanopenflame.噴火鋪貼的防水膜不是危險(xiǎn)物品,但在鋪貼過程中,要注意明火危險(xiǎn)。7.2Torchingequipmentshouldbeingoodworkingcondition.噴火設(shè)備應(yīng)狀態(tài)良好。7.3Hand-heldtorchesandtorchingtrolliesshouldhaveanadjustablepilotlightandanadjustablevalvethatcontrolsflamesize.手持噴火槍應(yīng)可調(diào)火焰大小。7.4Keepcylindersfastenedsecurelyinanuprightpositionwhenbeingstoredortransported,andbesurethecontainervalveisclosedwithsafetycaporcollarinplace.存放和運(yùn)輸氣瓶時(shí),將其牢固綁在豎直位置,確保閥門關(guān)閉,確保有瓶帽。7.5Cylindersshouldnotbedroppedorallowedtostrikeeachotherandshouldbecheckedbeforeeachuseforrustanddents.鋼瓶不應(yīng)該丟棄或互相碰撞,使用檢查是否有銹蝕和凹痕。7.6Cylindersshouldbemovedbymeansofahandtruck.Ifabsolutelynecessarytomovethembyhand,rollthemonthebottomedge,neverdragthem.鋼瓶應(yīng)該由手推車的方式移動(dòng)。如果有必要手動(dòng),滾動(dòng)其底部邊緣,不要拖動(dòng)。7.7Whenindoubt,alwaysassumethatcylindersarefullandhandlethemaccordingly.如不確定,始終假設(shè)氣瓶是滿的。7.8Thehosebetweenthetorchandthefueltankshouldbeatleast25incheslongandhavetheUnderwritersLaboratory(UL)approval氣瓶與噴火槍之間軟管應(yīng)至少為 25英寸長(zhǎng),并具有保險(xiǎn)商實(shí)驗(yàn)室( UL)的批準(zhǔn)7.9Checkhosepriortouseforcleanliness,cuts,cracks,orwornplaces.Replaceimmediatelyifanyofthesearepresent.使用前檢查軟管是否清潔,有割傷,裂痕,或磨損的地方。若有則立即更換,7.10ThepressureregulatorandpressuregaugeallowforanevenflowofgasandshouldalsohavetheULapproval.壓力調(diào)節(jié)器和壓力計(jì)也應(yīng)具有 UL認(rèn)證。7.11Tanksshouldbesizedtomeettherequirementsoftheburnerequipment.氣瓶的尺寸應(yīng)以滿足燃燒設(shè)備的要求。7.12Alittorchshouldneverbeleftunattended.點(diǎn)燃的噴火槍不得無人看管。7.13Allcombustiblesshouldbeproperlydisposed.所有可燃物應(yīng)妥善丟棄7.14Donotuseopenflamedirectlyonhighlycombustiblematerial.Followallsite,andregulatoryfirecodes.不要直接對(duì)高度可燃材料使用明火。遵守所有的現(xiàn)場(chǎng),監(jiān)管消防規(guī)范。7.15Attheendoftheday,turnoffthetorch,thenthetanks,andthenbleedthelineofexcessgas.工作結(jié)束后,熄滅噴火槍,關(guān)掉氣瓶,然后放空多余氣體。7.16Theforemansho
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