VPO安全支柱變動概述-Rui

2011VPOSafetyPillar

2011VPO安全支柱VPOSafetyPillar20102011,nochangesinstructure(blocks),onlyincontent

VPO安全支柱20102011，支柱結(jié)構(gòu)總體沒有變化，部分模塊內(nèi)容有變化封閉空間高空作業(yè)起重設(shè)備用電安全預(yù)防爆炸SAM&LOTO工作許可證危險物質(zhì)工作場所運輸事故調(diào)查和報告安全要求PPE承包商管理安全培訓(xùn)應(yīng)急程序風(fēng)險分析安全標(biāo)識安全監(jiān)控/

行為安全工傷管理安全方針管理回顧安全推廣小的改變大的改變Fundamentals

基礎(chǔ)級Confinedspaces

封閉空間Current當(dāng)前Proposal修改建議OPLforeachC.S.所有封閉空間需有OPLOPLorSOPforeachC.S.所有封閉空間需有OPL或SOPConfinedspacesmustbemarked封閉空間必須要有標(biāo)識Confinedspacesmustbemarked.Forlargegroupoftanks(e.g.Fermentationtanks)itissufficienttoputacommonwarningsignateveryentrydoorofthearea“Caution:Everytankinthisroomisaconfinedspace.WorkPermitisrequiredforentry”封閉空間必須要有標(biāo)識。如果是大型的罐區(qū)（如，發(fā)酵罐區(qū)），在所有的入口張貼一個警示標(biāo)識即可。如：注意此區(qū)域的所有罐體都為封閉空間。進(jìn)入封閉空間需要開工作許可證Workingatheights

高空作業(yè)Current當(dāng)前Proposal修改建議-Include:Thefirstandlaststepofeverystairmustbemarked(tigerstriping)加入：階梯的第一階和最后一階需要涂上警示色（黃黑條紋）Include:asign“Holdhandrails”orequalsymbolmustbeputatthebottomandtopofeverystairs加入：扶手的頂端和末端加上“使用扶手”的警示語或相應(yīng)的圖片-Smallmobilsteps:Prefarablyall(andatleastallstepswithmorethen2steps)mustbeequipedwithahandrail小的移動式踏步：所有的（至少是2級以上的踏步）需要有扶手Aworkpermitmustbeestablishedforallworksatheightincaseof:…?elevatedworkingplatformuse進(jìn)行以下工作時需開具工作許可證：?升降平臺Exceptfortrained,ownpersonel接受過良好培訓(xùn)的內(nèi)部員工除外Aworkpermitmustbeestablishedforallworksatheightincaseof:…?scaffoldingerection…進(jìn)行以下工作時需開具工作許可證：?搭建腳手架Exceptformobilplatforms,lowerthen2m,bytrained,ownpersonel接受過良好培訓(xùn)的內(nèi)部員工搭建低于2米的移動平臺除外Atdifferentplaces:anOPL不同區(qū)域：OPLAnOPLorSOPOPL或SOPLiftingequipment起重設(shè)備Current當(dāng)前Proposal修改建議-Ariskassesmentmustbedonetoidentifywheresafeanchorpointsmustbeputinplacetoallowsafeliftingpractisesformaintenancepurposes(e.g.aboveheavymotors,abovelargemanifolds,etc...)Theseanchorpointsmustbepartoftheinventoryandinspectionschemes進(jìn)行風(fēng)險分析，識別用于維修的起重鉤錨定點是否安全（如，電機(jī)上的起重鉤、大的mainfolds等）這些錨定點也需納入起重設(shè)備清單中并進(jìn)行檢查Includetherequirementfortheyearlycheckofracks/shelves加入對龍門架/其他架子的年度檢查Atdifferentplaces:anOPL不同區(qū)域：OPLAnOPLorSOPOPL或SOPElectricity

用電安全Current當(dāng)前Proposal建議修改Frequencyofcontrolofelectricalequipmentispartofthisprocedure電氣設(shè)備的定期控制（檢查）Transferthisparttothemaintenancepillar轉(zhuǎn)入維護(hù)支柱RegardingworkpermitsAworkpermitmustbeestablishedforallelectricityworksincaseof:

High-voltageworksincludinganyworksinthevicinityofhighvoltageairlinesandincludinganycleaningactivitiesintransformerrooms

Worksonliveelectricalequipment;關(guān)于工作許可證：對于以下電氣工作需要有工作許可證：高壓電作業(yè)：包括接近高壓電線的作業(yè)和在變壓器間進(jìn)行的清潔作業(yè)帶電作業(yè)Remove“Worksonliveelectricalequipment”(electricians!)(note:inpractisenotpossible)去掉“帶電作業(yè)”（電工）（注：操作性不強(qiáng)）Explosionprevention預(yù)防爆炸Current當(dāng)前Proposal修改建議Nochangesforeseen沒有變化SAMandLOTO安全進(jìn)入機(jī)器內(nèi)部和上鎖掛牌Current當(dāng)前Proposal修改建議SAM:AnOPLdescribingthesafeaccessmustbeputnexttoallpackagingmachineandoperatorsmustbetrained:”.安全進(jìn)入機(jī)器內(nèi)部：包裝車間的機(jī)器上必須張貼描述怎樣安全進(jìn)入機(jī)器內(nèi)部的OPL并培訓(xùn)給員工SAM:AnOPLorSOPdescribingthesafeaccessmustbeavailableandalloperatorsmustbetrainedItisrecommendedtoputanOPLnexttoallpackagingmachines安全進(jìn)入機(jī)器內(nèi)部：必須制作OPL或SOP，并培訓(xùn)給員工，建議張貼在包裝機(jī)器設(shè)備旁-CrossreferencewithSOPNAzone參照北美區(qū)的SOP-Includestandardapproachforjogpractices加入點動操作的要求WorkPermits

工作許可證Current當(dāng)前Proposal修改建議AformalworkPermitismandatory…Worksonlifeelectricalequipment.以下任務(wù)需要開工作許可證。。。帶電作業(yè)Remove(seeelectricityprocedure)刪掉（見用電安全）Hazardoussubstances危險物質(zhì)Current當(dāng)前Proposal修改建議-Includetherequirementfortheprotectionofdosingpumps加入對添加泵的防護(hù)要求Includerequirementsforlabellingofbulkloadingareas加入散裝裝卸區(qū)張貼標(biāo)識的要求Safetyshower安全噴淋Includerequirementforsafetyshoweratmainbatteryloadingareas

-includerequriementsforweeklycheck(seesafetymonitoringprocedure)andmonthlyformalcheck加入電池裝卸區(qū)安裝噴淋洗眼器的要求加入了周檢的要求（見安全監(jiān)控模塊）及每月正式檢查的要求LegionellaMicrobiologicalmonitoring:

Generalmicrobiologicalcondition(TBC):monthly;

Legionellaconcentration:seetablebeneath,4thcolumn.軍團(tuán)菌的細(xì)菌總數(shù)監(jiān)控：細(xì)菌總數(shù)：每月監(jiān)測；軍團(tuán)菌濃度：見表格Add:actualmeasaringoflegionnelladoesnotneedtotakeplaceIFmonthlyTBCis<10.000overaperiodof6monthsbutneedstobestartedagainifTBCexceedsthislimit加入：如果細(xì)菌總數(shù)連續(xù)6個月<10000時，則不需進(jìn)行軍團(tuán)菌濃度的測量，但是如果細(xì)菌總數(shù)超過此界限，則需開始測量PPECurrent當(dāng)前Proposal修改建議-ExceptionsonglobalmandatoryPPEcanonlybegrantedbytheGlobalSafetyDirector只有在得到全球安全總監(jiān)的同意后，才可以更改全球強(qiáng)制性的PPE要求Workplacetransport工作場所運輸Current當(dāng)前Proposal修改建議-Includeseveralrequirementswithregardstosafedrivingofcars/motorcycles(seefatalaccidentinOmsk)suchassafetybeltuse,mobilphonebanwhiledriving,mandatorysignatexitofplanttoemphasistherequirements,trainingforprofessionaldrivers,requirementsfortaxicompanies,...(andaddapttheW.P.T.checklistaccordingly)加入了關(guān)于安全駕車（汽車/摩托車）的要求：使用安全帶、開車時禁止打電話、設(shè)立廠門口警示牌明確行車要求、司機(jī)的專業(yè)培訓(xùn)、出租車公司的要求…（并相應(yīng)地修改了工作場所運輸檢查清單）Todefineasofwhichheightthevisionisobscured,aclearsignmustbeputonthemastofeachFLT在叉車桿上標(biāo)注需倒開的最高線Add:exceptifreversedrivingistheoverallpracticeintheplant增加：要求全部叉車都倒開的工廠除外-AddrequirementforauditofallFLTdriversatleastonceperyear+forallnewhiresandtemporarydriversinfirstweek加入每年對叉車司機(jī)進(jìn)行審計，對新司機(jī)和臨時司機(jī)上任第一周的審計的要求Workplacetransport(ctu)工作場所運輸安全Current當(dāng)前Proposal修改建議AddseparationofFLTandmanualloading/unloading(andaddapttheW.P.T.checklistaccordingly)(bestpractiseofCEE)加入人工裝卸區(qū)人車分離的要求（相應(yīng)地修改工作場所運輸檢查清單）（中東歐區(qū)的最佳實踐）Addsomepicturesofgoodpractises加入一些良好實踐的圖片Addrequirementforspecialcarwithsignlamp(bestpractiseLeuvenforstockkeepersetc)加入帶警示燈的車的要求（魯汶工廠的最佳實踐：為保管員設(shè)置的）Addrequirementsfortemporarywarehouses(tent,canvasstyle)加入臨時倉庫的要求（帳篷、帆布篷類的倉庫）Safetyrequirements安全要求Current當(dāng)前Proposal修改建議Nochangesforeseen沒有變化Injuryinvestigationandreporting

工傷報告和調(diào)查Current當(dāng)前Proposal修改建議Indefinitionsisreferencetokalidodatabase:doesnotlongerexistKalido定義已取消Includethedefinitionsinannex加入了各種工傷的定義IncludeTotalRecordableInjuryandTRIratedefinition加入了總工傷數(shù)(TRI)和總工傷率(TRIFR)的定義AnInjuryWarningSignmustbeputattheinjurylocation.Signmuststayatleast6months.設(shè)置工傷警示標(biāo)牌，并放置6個月以上Itisrecommendedtoputaninjurywarningsignattheinjurylocation.建議放置在工傷發(fā)生地點ThePlantInjuryTrackingLog(seeannex4,MandatoryTemplatemustbeupdatedbytheESmanagerandmustbesenttoZBSESwithin5calendardaysendofmonth工傷追蹤表（附件4，ES經(jīng)理需更新工傷追蹤表并在5天內(nèi)反饋給ZBSES）Theplantmustlogallinjuriestoallowproperstatisticanalysis(seeannex4example)工廠必須記錄追蹤所有的事故，以便進(jìn)行數(shù)據(jù)分析（見附件4例子）IndividualMTImustnotbereportedtozoneandglobalMTI不需報告給區(qū)域和總部ChangethereportingstatusofMTI,mustbesameasLTIandMDIinordertohavegoodinsightinTRIMTI的報告要求與LTI和MDI的報告一樣Nospecificrequirementforreportingoffires,exlosionsetc沒有關(guān)于火災(zāi)、爆炸的報告要求Includemandatoryrequirementforreportingoffires,explosions,etcalsoifnoinjuredpersons加入了強(qiáng)制性報告火災(zāi)火險、爆炸等事件的要求DifferencebetweenMTIandFAIisbaseduponthepersonwhoisdoingthetreatment.ThisdoesNOTworkinLANandLASMTI和FAI的定義區(qū)別在于是否有接受醫(yī)療治療，在拉美北和拉美南不適用ChangedefinitionofFAIandMTI,basedopUSOHSAdefinition在美國OHSA的基礎(chǔ)上，更改了FAI和MTI的定義，Contractormanagement承包商管理Current當(dāng)期Proposal修改建議IncludeProjectmanagerselfauditchecklist加入項目經(jīng)理自審檢查清單IncludeProjectpre-startchecklist加入項目啟動前檢查IncludeProjectweeklyauditchecklist加入項目的每周檢查-IncludeServicecontractorchecklist加入服務(wù)類供應(yīng)商的檢查Safetytraining安全培訓(xùn)Current當(dāng)前Proposal修改建議Nochangesforeseen沒有變化Sustainability

保持Emergencyrespons應(yīng)急響應(yīng)Current當(dāng)前Proposal修改建議Nochangesforeseen無變化SafetySignalisation

安全標(biāo)識Current當(dāng)前Proposal修改建議Addrequirementforasignregardingsafetybeltuseandmobilphoneuseattheexitoftheplant加入了關(guān)于“使用安全帶”、“使用手機(jī)”的標(biāo)識要求Riskassessment

風(fēng)險分析Current當(dāng)前Proposal修改建議Quantificationofrisk:kinneymethod風(fēng)險的量化：三元素分析法Includeanextra,morebasicsystem加入了其他的評估體系A(chǔ)ddmandatoryyearlycheckbymeansofchecklistofportablegrindersandmaintenanceshoptools(lathesetc)加入了對手持砂輪機(jī)和其他維修工具（車床等）年度檢查的要求(使用檢查清單)Addmanualhandlingpart(checklist)加入了人工作業(yè)部分（檢查清單）Addextrachecklistforchecksofguarding加入了防護(hù)的檢查清單Safetymonitoring安全監(jiān)控Current當(dāng)前Proposal修改建議Criticalsafetyconceptnotwellunderstood關(guān)鍵設(shè)備和關(guān)鍵行為的定義理解不當(dāng)Reviewtheconceptandexplainbetter回顧相關(guān)的定義，解釋更清晰Includesafetychoices(NAzone)加入了“安全選擇”活動（北美區(qū)）Weeklyandmonthlysafetychecks每周安全檢查和月度安全檢查Add:thecontentofthechecksmustbereviewedatleasttwiceayearbythedepartmentalmanagerandESmanagertoensurethatthecheckscoverthepropersafetyitems加入了部門經(jīng)理和ES經(jīng)理至少每年對檢查內(nèi)容回顧兩次，以保證檢查涵蓋了合適的檢查點Includereferencetothelosscontrolaudits加入了防損審計Includesafetycultureassesmenttool(NA)加入了安全文化評估工具(北美區(qū))Item6,commisioningofnewequipmentAddreferencetothereturnablebottlelinecommisioningtool加入了回收瓶包裝線驗收標(biāo)準(zhǔn)Injurymanagement工傷管理Current當(dāng)前Proposal修改建議Modifieddutypackage:mandatory轉(zhuǎn)崗工具包：強(qiáng)制性的Changetorecommended改為推薦性MDIprocess:clarifythatneedsagreementoftheinjuredpersonandthatitneedstobeameanfulljobforboththeinjuredpersonandABIMDI流程：需要受傷員工同意后可轉(zhuǎn)崗，并轉(zhuǎn)到一個的有意義的崗位上，對員工和公司都有利。Improvement

改進(jìn)Safetypolicy安全方針Current當(dāng)前Proposal修改建議IncludethenewpolicysignedbyBrito加入Brito簽字的新安全方針Eachmanager/supervisormustreviewwithallhis/heredirectreportstheSafetyCharterandsignittogetherwiththedirectreportsaftermutualagreement.經(jīng)理/主管必須與他的直接匯報人回顧并簽訂安全責(zé)任書。Eachmanager/supervisormustreviewwithallhis/heredirectreportstheSafetyCharter.Signingthecharterismandatoryforallmanagers.Alsotheoperator