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1PSASUPPLIERQUALITYASSURANCEPOLICYSHANGHAI上海April20162016年04月PSA
供應(yīng)商質(zhì)量保證工作方法2PSA’sQualityManagementProcedurePSA質(zhì)量工作步驟介紹3Stages:3個(gè)階段:Stage1,Needexpressingandsupplierchoosing.
階段1,需求的表達(dá)和供應(yīng)商的選擇。Stage2,QualityAssurancebyProductandProcessManagement(AQMPPinFrench).
階段2,通過(guò)產(chǎn)品和過(guò)程的控制實(shí)現(xiàn)質(zhì)量保證(簡(jiǎn)稱AQMPP).Stage3,QualityControlinMassProduction階段3,量產(chǎn)階段生產(chǎn)產(chǎn)品的質(zhì)量控制.3Stage3
階段3
QualityControlinMassProduction批量產(chǎn)品質(zhì)量控制Notificationofconfirmationforqualificationstatebysupplier,acceptancebyPSA
供應(yīng)商聲明確認(rèn)了鑒定狀態(tài)/PSA進(jìn)行認(rèn)可Confirmationofprocessqualificationstate
過(guò)程鑒定狀態(tài)確認(rèn)Controledbysupplierforeachproductdelivery
供應(yīng)商對(duì)每批交付產(chǎn)品的質(zhì)量進(jìn)行控制SuppliersupervisionbyPSAoroneinstitutionagreedbyPSAPSA或PSA認(rèn)可的機(jī)構(gòu)對(duì)供應(yīng)商監(jiān)控4supervisionlevelsaccordingtorisks根據(jù)風(fēng)險(xiǎn)程度4個(gè)層次的監(jiān)控Qualityproblemstreatment質(zhì)量問(wèn)題的處理Auditsinmassproduction
andinterventionsinrupture量產(chǎn)階段的審核和突變情況下的介入Stage1
階段1Needexpressingandsupplierchoosing
需求的表達(dá)和供應(yīng)商的選擇Supplier’s
Offer
供應(yīng)商報(bào)價(jià)Consultationdocuments
咨詢文件SupplierPre-consultation
供應(yīng)商預(yù)咨詢SupplierConsultation
供應(yīng)商咨詢Offeranalysis
報(bào)價(jià)分析QualityTraining
質(zhì)量培訓(xùn)Photoquality+expertsopinions
質(zhì)量診斷
+專家意見(jiàn)Stage2
階段2QualityAssurancethroughProductandProcessControl
通過(guò)產(chǎn)品/過(guò)程控制實(shí)現(xiàn)質(zhì)量保證AQMPPinitializationreview
AQMPP初始化評(píng)審ATPbySupplier供應(yīng)商技術(shù)預(yù)分析ATPbyPSA
PSA技術(shù)預(yù)分析ProductandProcesscontrolcarriedbysupplier
供應(yīng)商實(shí)施產(chǎn)品和過(guò)程控制Respecttheinteractiveprinciplesandcommunicationplan
遵守互動(dòng)原則和交流計(jì)劃Productqualification
產(chǎn)品鑒定Processqualification
過(guò)程鑒定Supplier/PSAagreementon:Developmentplan,Qualityplan,Comunicationplan,Riskcontrolplan,Defectseradicationplan,CTFE…PSA與供應(yīng)商達(dá)成以下協(xié)議:開(kāi)發(fā)計(jì)劃,質(zhì)量計(jì)劃,交流計(jì)劃,風(fēng)險(xiǎn)控制計(jì)劃,缺陷消除計(jì)劃,技術(shù)和功能特性…Undertakingletter
定點(diǎn)意向書(shū)Supplierselectionandsigningdevelopmentcontract
供應(yīng)商的選擇
開(kāi)發(fā)合同的簽定RaiseProduction:DMLFournisseur/PSA
批量增長(zhǎng)階段:供應(yīng)商/PSA滿產(chǎn)發(fā)展Productandprocessqualificationbythesupplier,acceptanceofthisresultsbyPSA
供應(yīng)商對(duì)產(chǎn)品和過(guò)程進(jìn)行鑒定,
PSA對(duì)其活動(dòng)進(jìn)行認(rèn)可SupplierPre-qualification供應(yīng)商預(yù)鑒定4ObjectiveofStage1
第1階段的目的Toexpressclearlyandpreciselytheneedsofvehiclemanufacturerbymeansofcompleteandexhaustiveconsultationdocuments:plans,standards,technicalspecificationsofdesign(STEinfrench),materials,experiments,validationplans,etc…
借助于完整齊全的咨詢文檔資料:圖紙,標(biāo)準(zhǔn),技術(shù)規(guī)定(STE),材料,試驗(yàn),確認(rèn)計(jì)劃等來(lái)清楚、準(zhǔn)確地表達(dá)PSA的需求。Needexpressingandsupplierchoosing需求的表達(dá)和供應(yīng)商的選擇Toretainthemostcompetitivesupplier,whocanguaranteetherequiredqualitylevelandfulfilltheobligationsofhisoffer.
選擇最具競(jìng)爭(zhēng)力,最有能力保證達(dá)到所要求的質(zhì)量水平,并能對(duì)其報(bào)價(jià)負(fù)責(zé)任的供應(yīng)商。Toformalizetheresponsibilities.
明文規(guī)定各種職責(zé)。5ConsultationDocuments
咨詢文件ManagementandQualityassuranceClauses管理及質(zhì)量保障條款TechnicalSpecification技術(shù)規(guī)范Contractualandeconomicspecifications合同規(guī)定要求的技術(shù)說(shuō)明書(shū)Consultationdocument咨詢文件Figure,economicobjectives,partnership,spareparts,guarantee,…數(shù)字,經(jīng)濟(jì)目標(biāo),合作關(guān)系,備件,保修…Requirementsandobjectivesrelatedtoproducts與產(chǎn)品有關(guān)的要求及目標(biāo)Requirementstoensurethequalitycontrolofallthedelivery確??刂普麄€(gè)供貨鏈質(zhì)量的相關(guān)要求6ManagementandQualityassuranceClauses管理及質(zhì)量保障條款TechnicalSpecification技術(shù)規(guī)范ContractualandeconomicSpecifications
帶有契約條款要求的技術(shù)說(shuō)明書(shū)Consultationdocuments咨詢文件ManagementandQualityassuranceClauses管理及質(zhì)量保障條款Technicalspecification技術(shù)規(guī)范Contractualandeconomicspecifications帶有契約條款要求的技術(shù)說(shuō)明書(shū)Consultationdocuments:responsibility咨詢文件:職責(zé)CPAAQOASASAS量產(chǎn)采購(gòu)BuyerinmassproductionCP項(xiàng)目主管ProjectLeaderAAQO質(zhì)量保證推進(jìn)人AnimatorQualityassuranceoperational7 ForPSA,ithelpstoprecise:
ProjectteamorganisationofPSA,Disposalsforprojectfollowup,Productqualityobjectives,Therespectiveresponsibilities,Disposalsforqualityassurance,Deviationtreatments,Audits(Process,Products…),
…andtheexpectedresults
對(duì)PSA而言,它用于明確: PSA的項(xiàng)目組織,項(xiàng)目的跟蹤措施,產(chǎn)品的質(zhì)量目標(biāo),各自的職責(zé),質(zhì)量保證措施,偏差的處理,審核(過(guò)程,產(chǎn)品…),…以及所期待的效果Management&QualityassuranceClauses
管理?xiàng)l款與質(zhì)量條款Howcanthisbeuseful…?有何作用?8Management&QualityassuranceClauses
管理?xiàng)l款與質(zhì)量條款PROJECTMANAGEMENTCLAUSES項(xiàng)目管理?xiàng)l款
Projectorganization項(xiàng)目組織Generalplanningstagesandschedulingofreviews/計(jì)劃的一般階段和評(píng)審的定位
PSAteamorganization/PSA項(xiàng)目組的構(gòu)成
Supplierteamorganization/供應(yīng)商項(xiàng)目組的構(gòu)成
SharingoftasksbetweenPSAandtheSupplier/PSA和供應(yīng)商任務(wù)的分配
Planningandcheckingthework工作的計(jì)劃及控制ActivityReport/活動(dòng)報(bào)告
Monitoringtheprogressivequalificationoftheproductandtheprocess/產(chǎn)品和過(guò)程的逐步鑒定跟蹤9Management&QualityassuranceClauses
管理?xiàng)l款與質(zhì)量條款
QUALITYASSURANCECLAUSES質(zhì)量保證條款
Qualityobjectivesandrequirements質(zhì)量目標(biāo)及要求
Commitmenttooperationalsecurity:Safety/功能確定性承諾:安全性
Commitmentrelatingtofailure/故障承諾
Commitmentrelatingtoreliability/可靠性承諾
Commitmenttoaptitudeformaintenance/可維護(hù)性承諾
Commitmenttoqualityasnew/新品質(zhì)量承諾
…QualityAssuranceMeasures質(zhì)量保證措施
Requirementsrelatingtodealingwithknowndefects(FaultEradicationPlan)/已知缺陷處理要求(缺陷消除計(jì)劃)
Requirementsrelatingtodealingwithrisks(RiskManagementPlan)/風(fēng)險(xiǎn)處理要求(風(fēng)險(xiǎn)控制計(jì)劃)
Requirementsrelatingtooperationalsafety(OperationalSafetyPlan)/運(yùn)行確定性要求(運(yùn)行確定性計(jì)劃)
nRankSuppliers/N級(jí)供應(yīng)商
…Dealingwithtechnicalchanges技術(shù)處理
10Thesupplierwilltakehisresponsibilitysincehisresponsetoconsultation
供應(yīng)商一旦投標(biāo)就意味著其承擔(dān)責(zé)任Throughhisoffer,thesupplierwilltakehisresponsibilityto…通過(guò)投標(biāo),供應(yīng)商承擔(dān)如下責(zé)任:…Tomeettheexplicitandimplicitrequirementsofthetechnicalspecifications,torespectthemanagementandqualityassuranceclauses…滿足技術(shù)條件中明示的和隱含的要求并遵守質(zhì)量管理?xiàng)l款…Thisismuchmorethantocommitoneselftoapriceandcarryingouttheproposedtechnicalsolutions.因此,供應(yīng)商的責(zé)任范圍不僅僅是報(bào)價(jià)并實(shí)施所建議的技術(shù)方案。11Theneedexpressinghasbeenformalizedandoptimized.需求的表表達(dá)已優(yōu)優(yōu)化和文文件化。。Thesupplierhasbeenselected.供應(yīng)商已已選定。。TheresonsibilitiesbetweenPSAandsupplierhavebeenformalizedPSA和供應(yīng)商商職責(zé)已已以書(shū)面面形式確確定。Definitiveproductmeetseachfunctionalspecification.產(chǎn)品確定定并滿足足每個(gè)功功能要求求。Definitiveprocess,adjustedandbeabletoproduceonlygoodparts過(guò)程確定定,調(diào)調(diào)試,并并有能力力只提供供合格產(chǎn)產(chǎn)品。Stage1階段1Needexpressingandsupplierchoosing需求的表達(dá)和供應(yīng)商的選擇Stage3階段3QualityControlinMassProduction
批量產(chǎn)品的質(zhì)量控制AQMPPsituationinQualityProcedureAQMPP在質(zhì)量步驟中的位置Stage2
階段2QualityAssurancebyProductandProcessManagement通過(guò)產(chǎn)品和過(guò)程的控制實(shí)現(xiàn)質(zhì)量保證(簡(jiǎn)稱AQMPP)12Product/ProcessQualificationSteps產(chǎn)品/過(guò)過(guò)程鑒鑒定定步驟驟Stage1階段段1Needexpressingandsupplierchoosing需求表表達(dá)和和供應(yīng)商商選擇擇Stage2階段段2QualityAssurancebyProductandProcessManagement通過(guò)過(guò)產(chǎn)產(chǎn)品品和和過(guò)過(guò)程程控控制制保保證證質(zhì)質(zhì)量量Stage3階段段3QualityControlinMassProduction批量產(chǎn)產(chǎn)品質(zhì)質(zhì)量控控制SecondPart:Q3PForm第二部分:Q3P表格PSAAcceptanceofproductqualifandprocesspre-qualif
認(rèn)可產(chǎn)品鑒定
及過(guò)程預(yù)鑒定Processqualifacceptance
認(rèn)可過(guò)程鑒定Init.Review
初始會(huì)議ATPATPSup.供應(yīng)商Productpre-qualifpronounced
宣告產(chǎn)品
預(yù)鑒定Productpre-qualifacceptance
認(rèn)可產(chǎn)品
預(yù)鑒定FirstPart:Initialization
第一部分:
初始技術(shù)分析Productqualifand
Processpre-qualifpronounced
宣告產(chǎn)品鑒定及過(guò)程預(yù)鑒定Processqualifpronounced
宣告過(guò)程
鑒定Processqualificationconfirmation
確認(rèn)過(guò)程鑒定13Supplier’sATP
供應(yīng)商技術(shù)預(yù)分析PSA’sATPPSA技術(shù)預(yù)分析SUPSUPSUPPSAPSAPreliminaryTechnicalAnalysis(ATP)技術(shù)術(shù)預(yù)預(yù)分分析析AQMPPInitializationReviewAQMPP初始始化化評(píng)評(píng)審審14Sequenceofthisstep本階階段段的的展展開(kāi)開(kāi)1week期限1周Decisionofsupplierselection
供應(yīng)商選定Confrontation&communicationandConvergence對(duì)照交交流并并達(dá)成成協(xié)議議Week01第一周Week02第二周Week03第三周Week04第四周Notificationofsupplierselection
供應(yīng)商選擇結(jié)果通知AQMPPInit.Review初始化會(huì)議PSA’sATPPSA技術(shù)預(yù)分析Supplier’sATP供應(yīng)商技術(shù)預(yù)分析15TobepreparedforAQMPPinitializationreview,PSAandSuppliermakealistfromeachsideofallworriestobetakenintoconsideration,soastoworkoutQ3P(QualificationProgressiveofProductandProcess)steps.供應(yīng)商商和PSA各自匯匯總所所有需需要考考慮的的任務(wù)務(wù)細(xì)節(jié)節(jié),為為AQMPP初始化化評(píng)審審會(huì)議議作準(zhǔn)準(zhǔn)備,,目的的在于于建立立產(chǎn)品及及過(guò)程程逐步步鑒定定(簡(jiǎn)稱稱Q3P)的工作作方法法。PreliminaryTechnicalAnalysis(ATP)技術(shù)術(shù)預(yù)預(yù)分分析析(簡(jiǎn)簡(jiǎn)稱稱ATP)Why?為什么么?16Supplier’’sPreliminaryTechnicalAnalysis供應(yīng)應(yīng)商商技技術(shù)術(shù)預(yù)預(yù)分分析析Identificationofthetasksandthepropositionoftask-sharingbetweenPSAandsupplier識(shí)別出出工作作任務(wù)務(wù)、PSA/供應(yīng)商商之間間的分分工Identificationofrisksaboutproductandprocess識(shí)別出出產(chǎn)品品和過(guò)過(guò)程的的風(fēng)險(xiǎn)險(xiǎn)因素素Stepsfordefectseradication缺陷消消除工工作步步驟Developmentplan開(kāi)發(fā)計(jì)計(jì)劃Productvalidationplan產(chǎn)品認(rèn)認(rèn)可計(jì)計(jì)劃Functionreliabilityplan運(yùn)行確確定性性計(jì)劃劃Processdescription對(duì)過(guò)程程進(jìn)行行描述述Componentsandmaterialsorigin配件及及材料料來(lái)源源Industrialdiagram,industrializationplan工業(yè)簡(jiǎn)簡(jiǎn)圖,,工業(yè)業(yè)化計(jì)計(jì)劃::即平平面布布局圖圖和新新設(shè)備備新流流水線線的設(shè)設(shè)置Qualityplan,qualitycommitments質(zhì)量計(jì)計(jì)劃,,質(zhì)量量承諾諾Logisticmeans物流設(shè)設(shè)備Identificationofprojectmembers項(xiàng)目組組成員員識(shí)別別LettertypeSupplier’’sATP供應(yīng)商商技術(shù)術(shù)預(yù)分分析析標(biāo)準(zhǔn)準(zhǔn)信件件17Thesuppliersetsupa?scaffolding?tobuildupthequalityofproductandprocess供應(yīng)應(yīng)商商搭搭建建“腳腳手手架架””以架構(gòu)構(gòu)起產(chǎn)產(chǎn)品品和和過(guò)過(guò)程程的的質(zhì)質(zhì)量量ProductandProcessdevelopment
產(chǎn)品和過(guò)程開(kāi)發(fā)Developmentplan(planning)–MsProject
開(kāi)發(fā)計(jì)劃(策劃)--MsProjectIt’sthedevelopmentplanningofalltasksaboutproductandprocesscarriedoutbythesupplier.
指應(yīng)由供應(yīng)商完成的過(guò)程和產(chǎn)品的全部開(kāi)發(fā)任務(wù)的計(jì)劃Qualityplan(projet)
質(zhì)量計(jì)劃(項(xiàng)目)Thequalityplanlistsalltheactivities,which,ifnotwellhandled,canthrententheproject
carring-out.
質(zhì)量計(jì)劃列出了所有的業(yè)務(wù),如果這些業(yè)務(wù)不受控的話,會(huì)使整個(gè)項(xiàng)目的運(yùn)行處于危險(xiǎn)之中。Defectseradicationplans(product/process)
缺陷消除計(jì)劃(產(chǎn)品/過(guò)程)Alltheactionplansintendedtoeliminatethedefectsalreadyknown
用來(lái)消除已知缺陷的所有措施Riskscontrolplan(product/process)
(產(chǎn)品和過(guò)程)風(fēng)險(xiǎn)控制計(jì)劃Alltheactionplansintendedtocontrolproductandprocessrisks
所有用來(lái)控制產(chǎn)品和過(guò)程風(fēng)險(xiǎn)的措施……18Partsdefinition,references,partsindexandprojectplanning零件定定義,,編號(hào)號(hào),零零件及及圖紙紙更改改標(biāo)記記,項(xiàng)項(xiàng)目計(jì)計(jì)劃ResponsibilitiessharingbetweenPSA/supplierPSA/供應(yīng)商商之間間的職職責(zé)分分工Qualityrisksandrecordings質(zhì)量風(fēng)風(fēng)險(xiǎn)及及歷史史紀(jì)錄錄Stepsofdefectseradication缺陷消消除工工作步步驟EssentialFunctionalandTechnicalCharacteristics關(guān)鍵技技術(shù)與與功能能特性性(簡(jiǎn)簡(jiǎn)稱CTFE))Identificationofprojectsmembers項(xiàng)目組組成員員識(shí)別別Logistics,logisticmeans,andinvestment物流,,物流流設(shè)備備,設(shè)設(shè)備投投資PSAPrelimininaryTechnicalAnalysisPSA技術(shù)術(shù)預(yù)預(yù)分分析析SummaryPSA’sATPPSA的技術(shù)術(shù)預(yù)預(yù)分析析總結(jié)結(jié)19InitialisationReview((1/2)初始始化化評(píng)評(píng)審審((1/2)Toformalizethedefinitions,references,logistics,projectplanning將零件件定義義,編編號(hào),,物流流,項(xiàng)項(xiàng)目計(jì)計(jì)劃編編制成成文ToformalizetheresponsibilitiessharingbetweenPSAandsupplier將PSA/供應(yīng)商商之間間的職職責(zé)分分工形形成文文本Toformalizethemajorrisksoftheproject,precisethemilestoneofcontrolplan將項(xiàng)目目的主主要風(fēng)風(fēng)險(xiǎn)形形成文文本,明明確監(jiān)監(jiān)控計(jì)計(jì)劃的的立標(biāo)檢查制制度Tocarryoutriskscontrolanddefectseradificationsteps實(shí)施缺缺陷消消除及及風(fēng)險(xiǎn)險(xiǎn)控制制工作作步驟驟ToprecisetheEssentialFunctionalandTechnicalCharacteristics明確關(guān)關(guān)鍵技技術(shù)和和功能能特性性(簡(jiǎn)簡(jiǎn)稱CTFE))20InitialisationReview((2/2))初始始化化評(píng)評(píng)審審((2/2)Toformalizetheproductvalidationplan(material,test,function,reliability…)將產(chǎn)品品認(rèn)可可計(jì)劃劃編成成文本本(材材料,,試驗(yàn)驗(yàn),功功能,,可靠靠性等等。。。。))Toformalizethedevelopmentandindustrializationplan將開(kāi)發(fā)發(fā)及工工業(yè)化化計(jì)劃劃編成成文本本Tomakethemilestoneforproductandprocessvalidation對(duì)產(chǎn)品品和過(guò)過(guò)程認(rèn)認(rèn)可的的重要要節(jié)點(diǎn)點(diǎn)Toworkouttheinteractivequestionnaire實(shí)施互互動(dòng)式式問(wèn)卷卷Toratifythequalityplanandqualityobjectives批準(zhǔn)質(zhì)質(zhì)量計(jì)計(jì)劃及及質(zhì)量量目標(biāo)標(biāo)ToinitializeQ3Pform(QualificationProgressiveofProductandProcess)產(chǎn)品及過(guò)程程逐步審核核表格(簡(jiǎn)簡(jiǎn)稱Q3P表格)初始始化InitialisationReport初始化會(huì)議議報(bào)告21InitialisationReview初始化化評(píng)評(píng)審審Participants成員Supplier:projectteam(atleasttheteamleader,technicalpilot,qualitypilot)供應(yīng)商方面:項(xiàng)目組(至少包括括項(xiàng)目主管管,技術(shù)主主管及質(zhì)量量負(fù)責(zé)人))PSA:PPP:PilotProductandProcessorrepresentativeexpert行業(yè)產(chǎn)品過(guò)過(guò)程主管(PPP)或行業(yè)業(yè)代表人AAQO:AnimatorQualityAssuranceOperational質(zhì)量保證實(shí)實(shí)施推進(jìn)人人(AAQO)AuditorfromShanghaioffice上海采購(gòu)辦辦事處的審審核員ProjectBuyer(AP)orsourcingofficerfromShanghaioffice項(xiàng)目采購(gòu)員員(AP)或上海采購(gòu)購(gòu)辦事處的的采購(gòu)員22InitialisationReview初始始化化評(píng)評(píng)審審Toenrichhistechnologywithhisexperience把經(jīng)驗(yàn)反饋饋納入其專專業(yè)領(lǐng)域Toproposetheindustrialsolutions,qualityplan,industrialisationplan,developmentplanandactionplans建議并說(shuō)明明工業(yè)化技技術(shù)方案,,質(zhì)量計(jì)劃劃,工業(yè)化化和開(kāi)發(fā)計(jì)計(jì)劃,行動(dòng)動(dòng)計(jì)劃ToexplainhisunderstandingofPSA’srequirements:CTFE,planning,CMQ,qualityrequirements…闡述如何認(rèn)認(rèn)真對(duì)待PSA的要求:關(guān)關(guān)鍵技術(shù)術(shù)和功能特特性(CTFE)),計(jì)劃,管理理及質(zhì)量條條款(簡(jiǎn)稱稱CMQ),質(zhì)量要求……Tojustifyhischoiceandprovidedocuments對(duì)自己選擇擇的全部方方案進(jìn)行論論證并文件件化ROLEofSupplier供應(yīng)商的角角色23InitialisationReview初始化化評(píng)評(píng)審審ToofficializeproductrequirementsofPSA(generalplan,specificationsheet,techniquespecifications,standard,validationplan,testingsharing)正式化PSA的產(chǎn)品要求求(底圖,,技術(shù)任務(wù)務(wù)書(shū),技術(shù)術(shù)規(guī)范,標(biāo)標(biāo)準(zhǔn),認(rèn)可可計(jì)劃,試試驗(yàn)分工))Tovalidatethesupplier’’sproposals:Processdescription,developmentorindustrialisationplan,defectseradicationplan,materialchoices,originsofcomponents……對(duì)供應(yīng)商的的提議進(jìn)行行生效:過(guò)過(guò)程描述,,開(kāi)發(fā)和工工業(yè)化計(jì)劃劃,缺陷消消除計(jì)劃,,材料選擇擇,組件來(lái)來(lái)源等進(jìn)行行確認(rèn)Tobeinchargeofguidingthedevelopment(forco-developmentparts)將負(fù)責(zé)項(xiàng)目目開(kāi)發(fā)的推推進(jìn)(對(duì)共共同開(kāi)發(fā)的的零件而言言)ROLEPPP行業(yè)產(chǎn)品過(guò)過(guò)程主管的的角色24InitialisationReview初始化化評(píng)評(píng)審審Workingundertheresponsibilityoftechnicalexperts在行業(yè)專家家的領(lǐng)導(dǎo)下下開(kāi)展工作作HavingwrittentheManagementandQualityassuranceClauses(CMQ),andcontentsofPSA’sATP.(PreliminaryTechnicalAnalysis)已編制管理理與質(zhì)量條條款(CMQ)及PSA技術(shù)預(yù)分析析內(nèi)容HavinggatheredthelistofrisksidentifiedbythedifferentsinterlocutorsPSA,andmakesurethedistribution.已收集由PSA各方面參與與者識(shí)別的的風(fēng)險(xiǎn),編編制了清單單并確保發(fā)發(fā)放MakingsurethesuppliersproposalscorrespondwithCMQrequirements.確保供應(yīng)商商的建議符符合質(zhì)量管管理?xiàng)l款的的要求ROLEAAQO質(zhì)量保證實(shí)實(shí)施組織者者的任務(wù)25InitialisationReview初始始化化評(píng)評(píng)審審ToguidetheInitializationReviewandtheprojectfollowupmeetings,andwritetheminutes.主持初始化化評(píng)審及項(xiàng)項(xiàng)目復(fù)審會(huì)會(huì)議,撰寫(xiě)寫(xiě)以后會(huì)議議紀(jì)要。ToensuretheagreementsbetweenthesupplierandPSA,concerningtheindustrialisationplans,communicationplan,andqualityplan……確保供應(yīng)商商和PSA就工業(yè)化計(jì)計(jì)劃,交交流計(jì)劃,質(zhì)量計(jì)計(jì)劃...達(dá)成協(xié)議議。Duringthewholedevelopment,beresponsibletoensurethefulfillingofsupplier’scommitments:partsprices,investment,planning,partsdelivery,partstraceability.在整個(gè)開(kāi)發(fā)過(guò)過(guò)程中將負(fù)責(zé)責(zé)監(jiān)督供應(yīng)商商承諾的遵守守:零件價(jià)格格,投資,計(jì)劃,零零件發(fā)送,檢檢驗(yàn)報(bào)告,零零件可追溯性性。ROLEProjectBuyer(AP)項(xiàng)目采購(gòu)員角角色26Product/ProcessQualificationSteps產(chǎn)品/過(guò)過(guò)程鑒鑒定步驟驟Stage1階段1Needexpressingandsupplierchoosing需求表達(dá)和供應(yīng)商選擇Stage2階段2QualityAssurancebyProductandProcessManagement通過(guò)產(chǎn)品和過(guò)過(guò)程控制保證證質(zhì)量Stage3階段3QualityControlinMassProduction批量產(chǎn)品質(zhì)量量控制Secondpart:Q3Pform第二部分:Q3P表格PSAAcceptanceofproductqualif.andprocesspre-qualif.
認(rèn)可產(chǎn)品鑒定及過(guò)程預(yù)鑒定Processqualif.acceptance
認(rèn)可過(guò)程鑒定Productpre-qualif.acceptance
認(rèn)可產(chǎn)品預(yù)鑒定Init.Review
初始會(huì)議ATPATPFirstpart:Initialisation
第一部分:
初始分析SUP.
供應(yīng)商Pnounced
宣告產(chǎn)品
預(yù)鑒定Pnounced
宣告產(chǎn)品鑒定及
過(guò)程預(yù)鑒定Pnounced
宣告過(guò)程鑒定Processqualif.Confirmation
確認(rèn)過(guò)程鑒定27SecondPart:Q3PForm第二部分分:Q3P表格Q3P,what’sthis?什么是Q3P?QPPP:QualificationProgressiveofProductandProcess(Q3P)QPPP:對(duì)產(chǎn)品和過(guò)程的的逐步鑒定28Onecommonmethodologytoqualifygraduallytheproductandtheprocess.
是一個(gè)逐步鑒定產(chǎn)品和過(guò)程的通用方法。Severalsteps:Q3Pqualificationstepswhichpassfromonetoanother.
分幾個(gè)階段:由Q3P的鑒定狀態(tài)實(shí)現(xiàn)從一個(gè)階段到另一個(gè)階段的過(guò)渡。Sometimingfollow-upindicatorsofproductandprocessdevelopment.
包括對(duì)產(chǎn)品及過(guò)程開(kāi)發(fā)進(jìn)程跟蹤的一系列指標(biāo)。SecondPart:Q3PForm第二部分分:Q3P表格29SUBJECTS/ITEMSQ3PQ3P各項(xiàng)內(nèi)容Q3PStepsQ3P各階段Q3PForm:principleQ3P表格:原理DFE SRU OCM
…Planning/someprocessriskscontrol
過(guò)程風(fēng)險(xiǎn)及計(jì)劃控制Processdefinition/industrialisationcontrol過(guò)程及工業(yè)化定義控制
Productionmachines生產(chǎn)設(shè)備Item2第二項(xiàng)
Itemn第N項(xiàng)Q3PRequirementsQ3P要求30Deliveryqualifiedandintime按時(shí)并且合格格的交付Deliverynon-qualifiedorseriouslydelayed不合格或嚴(yán)重重延遲交付Delayedand/orthedeliveryqualityinacceptable延遲交付不可可接受和/或或
交付質(zhì)量量不可接受Onceonedeviationhappens:一旦發(fā)現(xiàn)偏差差:Implementactionplans (AAQO/Supplier)實(shí)施行動(dòng)計(jì)劃劃(質(zhì)量保證證實(shí)施推進(jìn)人人/供應(yīng)商商)Ifnecessary,interventiontothesupplier(Projectteam)如有必要,介介入供應(yīng)商((由項(xiàng)目組組)Q3P:significationofcouloursQ3P中顏色的的含義義31DFE(Distributiondesign):ProductdesignDFE(產(chǎn)品設(shè)計(jì)發(fā)放放):產(chǎn)品品設(shè)計(jì)階段SRU(Uniquerepresentativestage):PrototypevalidationSRU(唯一代表性階階段):樣樣品確認(rèn)階段段OCM(OfficialisationofCreationsorModifications):DefinitionofficializationOCM(創(chuàng)立或修改正正式化):定定義正式化化階段IOD(Madebydefinitivetools):MakingrepresentativepartsIOD(源自最終工裝裝):代表表性零件的生生產(chǎn)階段PRSHL(Try-productionoutline):Makingcarswithnon-definitiveprocessPRSHL((線外預(yù)預(yù)批)):過(guò)過(guò)程程未經(jīng)經(jīng)確認(rèn)認(rèn)的車車輛生生產(chǎn)階階段PRSEL(Try-productiononline):MakingcarswithdefinitiveprocessPRSEL((線上預(yù)預(yù)批)):過(guò)過(guò)程程得到到最終終確認(rèn)認(rèn)的車車輛生生產(chǎn)階階段AVSML(Beforemassproductionbatchmethod):MakingmarketablecarsbybatchAVSML((批量前前批接接收)):按按批批次商商品化化車輛輛生產(chǎn)產(chǎn)階段段MEC(Raiseproduction):MakingmarketablecarsinmassproductionMEC((發(fā)展?jié)M滿負(fù)荷荷生產(chǎn)產(chǎn))::商商品化化批量量生產(chǎn)產(chǎn)階段段DifferentsQ3PStepsdefinitionQ3P各階階段段32PSARaiseProduction
PSA
產(chǎn)量爬坡Development
開(kāi)發(fā)Accept.Proto
試樣認(rèn)可DFEOCMPRSHLSRUIODPRSEL1PRSEL2MLMECTopSRU
進(jìn)入唯一代表性階段TopRO
進(jìn)入工裝實(shí)現(xiàn)
階段Accept.IOD
源自最終工裝零件的認(rèn)可EngagementPRSEL
進(jìn)入線上預(yù)批階段ADLC批準(zhǔn)商品化投產(chǎn)AccordMEC同意產(chǎn)量爬坡Transfertomassproduction轉(zhuǎn)為批量生產(chǎn)Accept.partsfromdefinitiveprocess
最終工序生產(chǎn)零件認(rèn)可Forreference指示性性(Forvehicleproject)(對(duì)某某整車車項(xiàng)目目而言言)J7+24s
J3-70s
J4-38s
J5-12s
J60s
J7+12sThedifferentstepsofQ3PQ3P各階階段段33Productdefinitioncontrol產(chǎn)品品定定義義控控制制Productvalidationcontrol產(chǎn)品品認(rèn)認(rèn)可可控控制制Controlofoperatingrelibility,risksanddefects運(yùn)行行確確定定性性,,風(fēng)風(fēng)險(xiǎn)險(xiǎn)及及缺缺陷陷控控制制ControlofCTFEs(EssentialFunctionalandTechnicalCharacteristics)關(guān)鍵鍵技技術(shù)術(shù)和和功功能能特特性性((簡(jiǎn)簡(jiǎn)稱稱CTFE))控制制Controlofproductcompliance產(chǎn)品品合合格格性性控控制制Productqualificationsummarypackage產(chǎn)品品審審核核的的綜綜合合資資料料Q3P:ItemsforProductProgressiveQualificationQ3P中產(chǎn)產(chǎn)品品逐逐步步審審核核項(xiàng)項(xiàng)目目34Q3P:ItemsofProcessProgressiveQualificationQ3P中過(guò)過(guò)程程逐逐步步審審核核項(xiàng)項(xiàng)目目Controlofprocessscheduling,trackingandrisks計(jì)劃劃、、可可追追溯溯性性及及過(guò)過(guò)程程風(fēng)風(fēng)險(xiǎn)險(xiǎn)的的控控制制Controlofprocessdefinitionandindustrialisation過(guò)程程定定義義的的控控制制及及工工業(yè)業(yè)化化控控制制Controlofgrade2andabovesuppliers2級(jí)及以上上供應(yīng)商商控制Controlofpackingandlogistics物流和包包裝的控控制Processqualificationsummarypackage過(guò)程審核核的綜合合資料35Q3PFormQ3P表格格SUPPORTQ3P………
Q3P載體………36
Fillingtheformcontinuously
表格的不斷填寫(xiě)CPAAQOAPPPPFNRAnalyseandfollowup
分析與跟蹤AAQOCPPPP
Developmentmeeting
(product/processstatereview)開(kāi)發(fā)會(huì)議(產(chǎn)品/過(guò)程狀態(tài)評(píng)審)CPAAQOAPFNRQ3PfillingineachstepQ3P表格各各階階段填填寫(xiě)寫(xiě)FNR:supplierPPP:ProductProcessPilot
AP:ProjectbuyerCP:ProjectLeaderAAQO:AnimatorQualityassuranceoperationalhttp:37StepSRUSRU階段StepOCMOCM階段
Developmentmeeting
(product/processstatereview)
開(kāi)發(fā)會(huì)議(產(chǎn)品/過(guò)程狀態(tài)評(píng)審)CPAPFNRAAQO
CPAPQ3PReview
(Stepvalidationreview)
Q3P評(píng)審(階段認(rèn)可評(píng)審)AAQOPPPPVO2FNRQ3PvalidationstepbystepQ3P各階段段逐逐一認(rèn)認(rèn)可可
Developmentmeeting
(product/processstatereview)
開(kāi)發(fā)會(huì)議(產(chǎn)品/過(guò)程狀態(tài)評(píng)審)CPAPFNRAAQO
Developmentmeeting
(product/processstatereview)
開(kāi)發(fā)會(huì)議(產(chǎn)品/過(guò)程狀態(tài)評(píng)審)CPAPFNRAAQO38StepDFE
DFE階段StepSRU
SRU階段StepXXX
XXX
階段Developmentmeeting
開(kāi)發(fā)會(huì)議PSAFNRUpdatetheform
表格更新FNRAnalyseandfollowup
分析與跟蹤PSAInitializationoftheform表格初始化PSAFNRMacroProcedureQ3P宏觀Q3P過(guò)程Validationoftheform
表格認(rèn)可PSAQ3PreviewandupdatetheformbysupplierandvalidatedstepbystepbyPSAduringstepvalidation
Q3P評(píng)審,評(píng)審中由供應(yīng)商更新表格、由PSA對(duì)階段進(jìn)行認(rèn)可FNRPSA39
EPC1
ok
首次滿產(chǎn)評(píng)估通過(guò)EPC2
ok
二次滿產(chǎn)評(píng)估通過(guò)Process
過(guò)程ProcessQualification
過(guò)程鑒定Processqualificationconfirmation
過(guò)程鑒定確認(rèn)Toolsadjusting
工裝調(diào)試Toolsformassproduction
批量工裝Massproductiontoolsadjusted
批量工裝調(diào)試階段Finalprocessondefinitivesite
最終批量過(guò)程確定Finalprocessadjusted
調(diào)試批
量過(guò)程Capblemassproductionprocess
驗(yàn)證批量
過(guò)程能力Massproductionprocessconfirmed
確認(rèn)批量過(guò)程Processpre-qualification
過(guò)程預(yù)鑒定Beforemassproduction
批量前
BatchMethod
批生產(chǎn)方式接收PRSEL(OnLine)
線上預(yù)批量PRSEL1PRSEL2PRSHL(outline)
線外預(yù)批量PRSHL1PRSHL3RaiseProduction
批量增漲J5ADLCDML+6FMECProduct
產(chǎn)品Pre-qualificationProduct
產(chǎn)品預(yù)鑒定階段QualificationProduct
產(chǎn)品鑒定階段Carryout
controlplan
實(shí)施控制計(jì)劃階段CheckCTFE100%
所有CTFE特性全檢CheckingCTFEtocalculatethecapabilityandmonitorthequalitylevel
通過(guò)檢測(cè)CTFE來(lái)計(jì)算過(guò)程能力和監(jiān)控質(zhì)量水平CheckCTFE100%
所有CTFE特性全檢StepsRequirementsofProductandProcessQualificationinQ3PQ3P表格中中產(chǎn)產(chǎn)品和和過(guò)過(guò)程鑒鑒定定的不不同同階段段的的要求求40Q3P:Productacceptancestaterequirements(supplybybatch)Q3P:產(chǎn)品驗(yàn)驗(yàn)收收狀態(tài)態(tài)的的要求求(產(chǎn)產(chǎn)品批次次供貨))BOr或Specificinspection特殊要求檢驗(yàn)Testing:assembling,function,packaging…應(yīng)用試驗(yàn):裝配性,功能,包裝等EIacceptancestate初始樣件接收狀態(tài)WE2Q3Pfollow-uprequirements(product/process)Q3P要求的跟蹤(產(chǎn)品/過(guò)程)Inspectionreport
批次檢驗(yàn)報(bào)告驗(yàn)收Visualinspection
產(chǎn)品外觀驗(yàn)收MOacceptancestate裝車接收狀態(tài)WE2ProjectinitialsampleABAB項(xiàng)目初始樣件41
1stlettre:Stateofproductionmeans
第一個(gè)字母代表生產(chǎn)方法的級(jí)別Y:Nonmassproduction
Y:非批量生產(chǎn)
W:Massproductionnonvalidated W:未確認(rèn)的批量生產(chǎn)
S:Massproductionvalidated S:已確認(rèn)的批量生產(chǎn)2Lettres+1Number兩個(gè)字母母+一一個(gè)數(shù)數(shù)字
2ndlettre:Usagestate
第二個(gè)字母代表產(chǎn)品使用級(jí)別
R:Nonusable.Functionnotassured,orcannotbeassembled
R:不可使用:性能無(wú)保障,或不可組裝I:Usablefortry-production,butnotmarketable.Defectsperceptiblebycustomer,ortestsnotfinished.
I:用于未商品化批量前:用戶可察覺(jué)的缺陷,或試驗(yàn)未完成。E:Usablewithderogationfortry-production2.Partsconform,butdifficulttoassembly,ordefectsnonperceptibleexistbythefinalcustomer.E:特許情況下用于批量2前:零件合格,但組裝困難或存在終端用戶不可察覺(jué)的缺陷。
D:Usableforthebeginningofmarketablemassproduction.Minornon-conformities,ordefectsnon-perceptiblebythecustomers.Notofficializedasagoodpartonvehicle.
D:用于可商品化批量生產(chǎn)前期:無(wú)用戶可覺(jué)察缺陷,最終零件未得到正式確認(rèn)。
S:Usableformassproduction
S:用于批量生產(chǎn)
1number:Personinchargeoftheactions
數(shù)字代表行動(dòng)負(fù)責(zé)人Q3P:ProductAcceptanceStateQ3P:產(chǎn)品驗(yàn)驗(yàn)收收狀態(tài)態(tài)42Q3P:AcceptanceStateofExpectedProductQ3P:所期待待的的產(chǎn)品品驗(yàn)驗(yàn)收狀狀態(tài)態(tài)(可接接受的下下限)J5開(kāi)發(fā)ADLC批準(zhǔn)商品化投產(chǎn)DML+6批生產(chǎn)方式啟動(dòng)+6周FMEC產(chǎn)量爬坡階段PRS
HL
線外預(yù)批量PRSHL1
PRSHL3線外預(yù)批量1線外預(yù)批量3
Process過(guò)程Product產(chǎn)品ProductPrequalification產(chǎn)品預(yù)鑒定階段ProductQualification產(chǎn)品鑒定階段ProcessQualification
過(guò)程鑒定階段Processqualificationconfirmation過(guò)程鑒定確認(rèn)階段Beforemassproduction批量前PRSEL
線上預(yù)批量PRSEL1
PRSEL2線上預(yù)批量1線上預(yù)批量2
RaiseProduction產(chǎn)量爬坡SS0SS0WEMin.Acceptancestate
產(chǎn)品驗(yàn)審級(jí)別最低限度SDBatchMethod批生產(chǎn)方式的接受
ProcessPrequalification過(guò)程預(yù)鑒定階段WI43ATTENTIONTHESUPPLIERDOESTHEQUALIFICATION,ANDTHEQUALIFICATIONISACCEPTEDBYPSA,BUT……注意供應(yīng)應(yīng)商做了了鑒定,,并且鑒鑒定被PSA所接受,,但是……Accepttheresultsofsupplier’’sproductandprocessqualificationdoesnotmeanunderanycircumastancestheresponsibilitytransferedfromsuppliertoPSA!對(duì)供應(yīng)商商提交的的產(chǎn)品及及過(guò)程鑒鑒定結(jié)果果的認(rèn)可可并不意味著供供應(yīng)商對(duì)對(duì)PSA責(zé)任的轉(zhuǎn)轉(zhuǎn)移!44Q3P:afollow-upandanalertform,withallsupportingdocumentsrequiredQ3P基于要求求提交的的各類文文件,…becompletedthroughsomedifferentinterventions,timingfollow-up,audit,validation,actionplansfollow-up…并輔助于于通過(guò)諸諸如進(jìn)展展跟蹤,,審核,,驗(yàn)收,,對(duì)改進(jìn)進(jìn)計(jì)劃進(jìn)進(jìn)行跟蹤蹤等方式式來(lái)參與與進(jìn)來(lái)的的一種跟跟蹤和報(bào)報(bào)警的表表格。Q3P,aform…andsomeinterventionsPSAQ3P表格……及及PSA的介入入45Pilot主導(dǎo)人:Projectmanager項(xiàng)目負(fù)責(zé)責(zé)人Organizer組織人::Buyer采購(gòu)員Executors實(shí)施人::severalactors多個(gè)參與與者:Auditor,projectteam,buyer,expert審核員,,項(xiàng)目小小組,采采購(gòu)員,,專家Theinterventionsfrequencevariesaccordingtotherisksandtrustlevel介入的頻頻次根據(jù)據(jù)風(fēng)險(xiǎn)程程度及信信任度而而不同Q3P,aform…andsomeinterventionsPSAQ3P表格……及及PSA的介入入46Q3P,aform…andsomeinterventionsPSAQ3P表格……及及PSA的介入入SomedifferentinterventionsPSA:Timingfollow-upmeetingProduct/ProcessReviewDevelopmentAuditActionplansfollow-upProduct/ProcessacceptancevisitFullrateproductionevaluationProductconformitycheckingEtc……PSA各種介介入入方式式::進(jìn)展跟蹤蹤會(huì)議產(chǎn)品/過(guò)過(guò)程評(píng)審審開(kāi)發(fā)審核核行動(dòng)計(jì)劃劃跟蹤產(chǎn)品/過(guò)過(guò)程驗(yàn)審審參觀滿負(fù)荷生生產(chǎn)能力力評(píng)估核實(shí)產(chǎn)品品合格性性等等…47Objective目標(biāo)Who?誰(shuí)?Verifydeeplythattheprocedureofofferpreparation,projectmanagement,productandprocessdevelopmentarestrictlyrespected.通過(guò)深入入分析,,檢驗(yàn)報(bào)報(bào)價(jià)、項(xiàng)項(xiàng)目管理理、產(chǎn)品品開(kāi)發(fā)及及過(guò)程開(kāi)開(kāi)發(fā)等程程序是否否得到了了嚴(yán)格的的遵守。。How?
怎樣?When?何時(shí)?Bytheapplicationofrightauditformevaluatingthesuppliers’’functionandsituation,andtherisksindifferentsteps.通過(guò)使用用相應(yīng)的的質(zhì)量審審核表格格,評(píng)估估供應(yīng)商商運(yùn)作的的實(shí)際情情況和各各個(gè)階段段的風(fēng)險(xiǎn)險(xiǎn)。Onequalifiedauditoraccompaniedbyabuyerand/oranexpert.由授權(quán)了了的質(zhì)量量審核員員來(lái)實(shí)施施,必要要時(shí),采采購(gòu)員和和/或?qū)<疫M(jìn)行行參與BytherequestofPSAprojectteam應(yīng)PSA項(xiàng)目小組組要求Bytherequestofbuyer應(yīng)采購(gòu)員員要求DevelopmentAudit開(kāi)發(fā)發(fā)審審核核48Objective目標(biāo)How?怎樣?Who?誰(shuí)?Product/Processacceptancevisit產(chǎn)品/過(guò)過(guò)程驗(yàn)證證的參觀觀Q3P,aform…andsomeinterventionsPSAQ3P表格……及及PSA的介入入Verifytheexpectedintermediateresultsaboutproductandprocess驗(yàn)證產(chǎn)品和和過(guò)程所期期望的中間間階段的效效果Byscheduledvisit根據(jù)計(jì)劃好好的參觀頻頻次。Carriedoutbyprojectteam,oneauditor,andsometechnicalexpertsifnecessary.由項(xiàng)目組,,審核員及及技術(shù)專家家來(lái)進(jìn)行,,必要時(shí),,工藝人員員參與49When?何時(shí)?Product/Processaccep
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