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附件 技術(shù)規(guī)總書適用于赫維利1230MW燃?xì)饴?lián)合循環(huán)電站項(xiàng)目氨水加藥系統(tǒng)的采購,它提出了該設(shè)備本體及輔助設(shè)備的功能設(shè)計(jì)、結(jié)構(gòu)、性能、安裝和試驗(yàn)等方面的技規(guī)范、EPC合同、有關(guān)工業(yè)標(biāo)準(zhǔn)以及有關(guān)安全、環(huán)保等強(qiáng)制性標(biāo)準(zhǔn)的、功能齊全的優(yōu)質(zhì)造中所涉及的各項(xiàng)規(guī)程、規(guī)范和標(biāo)準(zhǔn)必須遵循現(xiàn)行標(biāo)準(zhǔn)版本。供方應(yīng)按要求,提出合同設(shè)備的設(shè)計(jì)、制造、檢驗(yàn)/試驗(yàn)、裝配、安裝、調(diào)試、試運(yùn)、驗(yàn)收、運(yùn)行和等標(biāo)準(zhǔn)的給需方予以確認(rèn)。供方提供的設(shè)備、材料及零部件不應(yīng)包含對(duì)有害的物質(zhì)(如放射性物質(zhì)和物質(zhì)術(shù)協(xié)議依據(jù)項(xiàng)目EPC合同提出補(bǔ)充要求和修改的權(quán)力,供方應(yīng)積極予以配合。審核不免除供方應(yīng)負(fù)的責(zé)任。供方提供的圖紙資料與技術(shù)協(xié)議內(nèi)容不符或存在差異的,應(yīng)單獨(dú)列出注明讓需方審核,問題雙方協(xié)商解決。同時(shí),供方應(yīng)配合需方將該資料提交直流系統(tǒng)電壓電壓200V。Allcablesshallhavephaseidentificationcoloursoninsulationofeachcore.Thecolourcodeforthreephasecircuitsshallbe:Red,YellowandBlueforphaseBlackforneutralGreenforearthconductorwherePVCinsulatedcableisSinglephasecircuitsshallhaveinsulationRedcolourforBlackcolourforGreencolourforearthAllDCcircuitsshallhaveinsulationRedcolourforpositiveBlackcolourfornegativeGreencolourforearthinternationalProjectsoutsidetheirhomecountrieswithsimilarequipmentdesignedaccordingtointernationalstandards.TheequipmentofferedforthisProjectmusthavebeenincommercialoperationforatleast3years.供貨范圍的描述存在或不一致之處,由需方?jīng)Q定最終采用哪種描述。項(xiàng)目廠址及使用條件地理位置本工程為燃?xì)?蒸汽聯(lián)合循環(huán)發(fā)電項(xiàng)1MS209HA聯(lián)合循環(huán)機(jī)29H本項(xiàng)目位于旁遮普省Jhang地區(qū)的HaveliBahadurShah鎮(zhèn),靠近特里姆穆-錫德奈運(yùn)河(Trimmu-sidhnaiLinkC),廠址距離拉合爾市約280公里。設(shè)計(jì)相對(duì)濕度范圍:5%-廠址加速度:0.15g廠址區(qū)域設(shè)備使用條件(與設(shè)備有關(guān)的機(jī)組情況、安裝位置、設(shè)備運(yùn)行情況本項(xiàng)目位于旁遮普省Jhang地區(qū)的HaveliBahadurShah鎮(zhèn),靠近特里姆穆-錫德奈運(yùn)河(Trimmu-sidhnaiLinkC )。廠址距離拉合爾市約280公里,約3.5小時(shí)車程。本項(xiàng)目新建1套S209H聯(lián)合循環(huán)機(jī)組,包括2臺(tái)GE9H.01級(jí)燃?xì)廨啺l(fā)電機(jī)組、2臺(tái)三壓再熱無補(bǔ)燃自然循環(huán)余熱鍋爐(帶SCR1臺(tái)三壓再熱純凝式汽輪發(fā)電機(jī)組,機(jī)組配置為“2+2+1”RLNG(Re-gasifiedLiquefiedNaturalGas)和氫柴油,既可單循環(huán)運(yùn)行,也可聯(lián)合循制造廠商:GE(ALSTOM)高壓蒸汽壓力:178.5bar高壓蒸汽溫度:587.2℃高壓蒸汽流量:391.1t/h熱再熱蒸汽溫度:585.8℃熱再熱蒸汽流量:440.7t/h中壓蒸汽流量:52.8t/h低壓蒸汽壓力:6.27bar低壓蒸汽溫度:256.8℃低壓蒸汽流量:47.9t/h本工程天然氣作為主。輕柴油(HighSpeedDieselOil,簡(jiǎn)稱HSD)為備用。輕柴油通過油槽車運(yùn)送至現(xiàn)場(chǎng),采用汽車卸油方式,通過卸油泵輸送至油罐。甲烷乙烷P丙烷氮20粒/1001粒/1001078950-1000接口燃?xì)鈮毫Γ?4.548.360/60°FASTMDASTMD顏色ASTMDASTMDASTM蝕ASTMD1STRASTMDASTMDASTMD碳值,ASTMD灰分,ASTMDASTMDASTMDASTMDASTMDASTMD3242無ASTMD3242熱值A(chǔ)STMD至少高于此5K。供方提交性能保證時(shí),還應(yīng)提交計(jì)算結(jié)果。19~20%氨水通過卡車定期注入到氨水罐,氨水溶液在氨水罐中,氨 技術(shù)要求標(biāo)準(zhǔn)和規(guī)范(與設(shè)備相關(guān)的所有標(biāo)準(zhǔn)規(guī)范進(jìn)行設(shè)計(jì)和測(cè)試,同時(shí)也必須滿足國家有關(guān)安全、環(huán)保、勞動(dòng)保護(hù)及其它方面TheperformancetestshallbeaccordingtoASMETheapplicablestandardsforthePlantshallbethefollowingintheirorderofLocalstandardse.g.LocalElectricalStandardsasdefinedintheGridCodewhichisanationalThestandardsand mendationsoftheInternationalOrganizationforStandardization(ISO)andtheInternationalElectrotechnicalCommission(IEC);andOtherstandardsandcodeswhichareinternationallyacceptedlikeENandVGB,aminimumsetofthosearelistedintheclausesbelow;Ifanystandardcontainsaprovisionwhichisinconsistentwithaprovisioninanotherstandard,themorestringentinrespectofqualityshallapply.MechanicalMaterialspecification Pressure Heat HEI(HeatExchangerInstitute),Pumps, ISO,Largemachinese.g.GT,ST, Manufacturer ASME,ASTM ISO,APIVibrationlevelsshallcomplywiththerequirementsofISO10816andISO7919asapplicable.InstrumentandserviceairqualityshallbeclassifiedaccordingtoISO8573.FirefightingsystemsshallbeinaccordancetoNFPA.ElectricalStandards:ThedesignandmanufactureofallelectricalequipmentshallcomplywiththelatesteditionstheISO/IECStandards TheidentificationsystemforPowerStation“KKS”shallbeusedtoidentifyplants,sectionsofplantsanditemsofequipmentanytypeofthepowerstation(pleaserefertoVGBB103,105&Forevacuatingpowertothegrid,therelevantgridcodeisbinding.I&CStandards:P&I–ENISO10628: FlowDiagramsforProcessPlants–GeneralRules(12/2000)ISO3511,Part1: ProcessMeasurementControlFunctionsandInstrumentation–SymbolicRepresentation–BasicRequirementsISO3511,Part2: ProcessMeasurementControlFunctionsandInstrumentation–SymbolicRepresentation–ExtensionofBasicRequirementsFunctionVGB-R170Coranyotherstandardwhichprovidesequivalentinformation:GuidelinesfortheOperations-Specific,Functions-Specific ationonInstrumentationandControlTechnologyforPowerPlants.Pressure ASMESecVIIIDivCarbonSteel IS803/APIHor.Centrifugal IS5120/API610/Vertical IS1710/ANSI/HI2.1-2.2- IS BS5155/AWWAC BSGate ISChemicalPlantPi ASMEBGRPPi ASTMD3517/2996/AWWAC BSCPVC ASTMFlanges(Upto600 ANSIBFlanges(Above600 AWWACRubber IS4682PartGRPPressure ASMESecCarbonSteelPipes IS1239/IS AWWAM ISO7919/ISO10816ChemicalHandlingDevices IS9222Part1Occ.SafetyHealthAdmin. Noise ISO IS﹑試運(yùn)﹑驗(yàn)收﹑試驗(yàn)﹑運(yùn)行 3mm的0.5mm1.5mm腐總的要求供方應(yīng)保證所提供系統(tǒng)為全新的、先進(jìn)的、成、完整的和安全可靠的,且設(shè)備的壓力表配有與介質(zhì)相適應(yīng)的閥。自吸泵的使用與其出水背壓值有關(guān),訂貨合同給出壓力表配有與介質(zhì)相適應(yīng)的閥。自吸泵的使用與其出水背壓值有關(guān),訂貨合同給出泵性能滿足設(shè)計(jì)及使用要求,運(yùn)行安全可靠,密封性能好,自動(dòng)系統(tǒng)可靠,空載盤車必移動(dòng)泵和馬達(dá)。各泵軸承應(yīng)采用瑞典進(jìn)口SKF高精度自潤滑滾動(dòng)軸承。各設(shè)備性能要求Y型電機(jī),出口壓力表,每臺(tái)泵進(jìn)口配帶緩沖器及相應(yīng)氨水氨水罐的容量應(yīng)滿足BMCR工況下氨水消耗量所需7天要求,氨水罐為不銹鋼材料。罐箱結(jié)構(gòu)設(shè)計(jì)、制造應(yīng)保證質(zhì)量,確保箱體無泄漏。運(yùn)行中需向氨水罐通入一過壓0.98kgf/cm2(表壓)及負(fù)壓-0.025kgf/cm2(表壓)設(shè)計(jì)。氨水罐設(shè)頂人孔及為安裝平臺(tái)扶梯所需的固定裝置和擱腳若干個(gè)。2臺(tái)氨水存罐卸氨時(shí)不會(huì)有空氣被吸入氨水罐。氨水罐配防爆和耐腐蝕型液位計(jì)用于就地顯示和有4~20mA信號(hào)輸出,可在控制屏上顯示液位高度和。液位計(jì)材質(zhì)為SS30469。為每臺(tái)余熱鍋爐配備2臺(tái)氨加藥泵,為防爆型不銹鋼隔膜泵,變頻調(diào)節(jié),調(diào)節(jié)0~100%,精度±1%。計(jì)量泵制造商配套提供泵出口安全閥和脈沖緩沖器;每25%。計(jì)量1.25倍。計(jì)量泵能接收流量信號(hào),自動(dòng)調(diào)整加藥量。計(jì)量泵及附件計(jì)量泵可在就地電控柜上手動(dòng)調(diào)節(jié)。輸入信號(hào)為4mADC~20mADC,反饋信號(hào)為4計(jì)量泵、穩(wěn)壓器和高壓閥門、電動(dòng)閥、變頻器應(yīng)選用性能優(yōu)良的進(jìn)口產(chǎn)品,計(jì)量泵用MILTONROY有計(jì)量泵出口安全閥和脈沖緩沖器應(yīng)由計(jì)量泵制造商提供,并選用安全、適用的產(chǎn)品。爐負(fù)荷變化、SCR反應(yīng)器的煙氣中的NOX含量等因素自動(dòng)地調(diào)整。鍋爐要求氨水壓力為0.6MPa,請(qǐng)供方提供的泵壓力滿足此條件。冒、滴、漏”現(xiàn)象,使用長。自吸泵配套電動(dòng)空氣控制閥,自吸性能穩(wěn)定可靠,無需底閥,實(shí)現(xiàn)一次長期運(yùn)行。水器,供方提供1臺(tái)帶洗眼器的不銹鋼安全淋浴器。氨水卸料和系統(tǒng)應(yīng)采取密封措施各水泵:≤1m/s;各水泵出口:≤2m/s;溢流管流速≤0.8m/s所有設(shè)備內(nèi)、外壁進(jìn)行防腐前均應(yīng)將金屬表面除銹達(dá)Sa2.5級(jí)平臺(tái)、圍欄、爬梯3.4.2所有布置在距地面2米以上的人孔必須設(shè)檢修平臺(tái)和爬梯;所有布置的閥門均應(yīng)方不小于1.9米。所有平臺(tái)和通道攔桿高 樓梯欄桿高 欄桿支撐桿間的距離 650mm3600mm或爬梯安裝在較高的地方(儀表和控制要求氨水加藥系統(tǒng)在需方采購的DCS控制,加藥裝置應(yīng)能接受來自需方控制系統(tǒng)的4~20MA直4-20MA直流反饋信號(hào),實(shí)現(xiàn)加藥系統(tǒng)的開環(huán)或閉環(huán)控制。試驗(yàn)、調(diào)試、供貨和安裝監(jiān)督、包裝和工作,供方確保提供一個(gè)完整的、符合運(yùn)行要求 地控制柜、電磁閥箱等就地箱柜的電纜)。電纜均為阻燃型,開關(guān)量信號(hào)采用電纜,模擬量信號(hào)采用計(jì)算機(jī)電纜,多對(duì)信號(hào)電纜采用分屏加總屏電纜。4芯以上的電纜都要有清理、工廠裝配和接線、質(zhì)量保證、功能測(cè)試、備品備件、工具,檢驗(yàn),包裝、交貨,計(jì)配合階段,如果用戶根據(jù)系統(tǒng)運(yùn)行和的需要提出增加少量?jī)x表、控制系統(tǒng)中的軟件和123456IO清冊(cè)(各系統(tǒng)分開列,包含清水泵、清水池等設(shè)備T/C(熱電偶RTD(熱電阻供方在統(tǒng)計(jì)被控對(duì)象I/O點(diǎn)數(shù)時(shí),不同類別的I/O點(diǎn)數(shù)按下表原則進(jìn)行統(tǒng)計(jì)1422431311kV電動(dòng)62114400V電動(dòng)機(jī)521155216400V電動(dòng)機(jī)(≤40527228219電動(dòng)執(zhí)行機(jī)構(gòu)(調(diào)節(jié)型411氣動(dòng)執(zhí)行機(jī)構(gòu)(調(diào)節(jié)型2115221泵的控制應(yīng)與液位高低的聯(lián)鎖。存放液體的箱、罐、池都應(yīng)有就地磁翻板液位計(jì)、 temperatureriseKbar/mbarbar/mbarmg/g/kg/t L/mL W/kW/MWHeattransfer Pimm/m/kmPi Soundpressure/Sound NkN/N min/s/d/week/month所有控制儀表及設(shè)備應(yīng)具有高的可用性、穩(wěn)定性、可操性和可性,應(yīng)滿足系統(tǒng)控制防塵、防鹽霧、耐磨和等有關(guān)要求,儀表取樣管及儀表閥門應(yīng)采用不銹鋼材質(zhì)。供方)onAssociation-DeutscheInstitutefurNormrung(GermanStandard
–IEC60584–3/ANSI-MC96.1--element-Platinum–IEC751/DIN19.5(1972)Interimsupplement,Part-II,BS–1/器
-ISO5167
cationsandguidesfortheuseofgeneral-purposeannunciators-Section85B,85D,85E,85F,
-ASME-TDP-1-1980.Boilersafetyinterlocks–ISA––ISAS75.01-ISAS75.05-ANSIB16.10.–ANSIB16.104-ANSIMC96.1.-BS-5308,Part-II.-paircables-IPCEAS-61-402.熱電 E型或K型熱電 三線制或四線制變送器、轉(zhuǎn)換 對(duì)某些參數(shù),不同點(diǎn)的測(cè)量值存在差異時(shí),0.5級(jí),其外殼防護(hù)等級(jí)達(dá)到IP65標(biāo)準(zhǔn),并具有不小于13mm的螺紋電纜接口制室全部采用操作員站,不設(shè)常規(guī)控制。傳感器,帶不銹鋼儀表閥門、儀表導(dǎo)管等安裝附件;每只泵出口設(shè)壓力表1只。 反饋、故障。各路指令和狀態(tài)信號(hào),端子排出線不允許共用公共端,模擬量信號(hào)應(yīng)設(shè)置230V 接點(diǎn)閉合(感性回路IIIII1.0mm2。埋管和敷設(shè)在框架上的護(hù)管采用金屬硬導(dǎo)管(熱鍍鋅)或無磁不銹鋼走線液氨罐上配備箱體側(cè)裝式電導(dǎo)測(cè)量裝置。傳感器部分安裝在箱體的中下部,二次變頻器裝有濾器以防止對(duì)其他儀表產(chǎn)生干擾,變頻器能直接接收和輸出4~20mADC控制和反60%。供方配供壓力表、儀表管路(不銹鋼)及安裝附件。壓力表及附件如采用散件供電動(dòng)門采用智能型,即:電動(dòng)裝置內(nèi)裝設(shè)有接觸器、熱繼電器等配電設(shè)備,需方電磁閥電壓等級(jí)為230VAC要求能在50℃環(huán)境溫度下連續(xù)正常工作,防護(hù)等級(jí)為IP65,行程開關(guān)采用進(jìn)口磁性接近式(選用的產(chǎn)品應(yīng)得到需方的認(rèn)可),接點(diǎn)容量為5A電纜,控制電纜采用電纜,信號(hào)電纜采用計(jì)算機(jī)電纜(多對(duì)信號(hào)電纜采用分屏加總屏控制柜內(nèi)要求安裝空間加熱器。(進(jìn)口或國產(chǎn)知名品牌)控制盤柜上裝有溫度檢測(cè)裝置(柜門指示燈/遠(yuǎn)傳都需配備)供方供貨的電控柜/保護(hù)箱/接線盒采用RITTAL/德國威圖機(jī)柜結(jié)構(gòu)形式;柜壁厚至少(安裝儀表的面板厚度至少為3mm),就地接線盒厚度至少為1.5mm配電盤柜要提供一根連貫的銅接地匯流母線,銅接地最小尺寸為40mm×6mm低壓電氣設(shè)備選用ABB、或施奈德產(chǎn)品;按鈕、指示燈、操作開關(guān)選用和泉、為了全廠儀表設(shè)備的統(tǒng)一,供方需遵守以下主要常規(guī)儀表選型。序名型制造備1234UnitedUnited5United6United789序名型制造備dHACH-序名型制造備電氣部分頻率:50供方提供的用電設(shè)備應(yīng)能在以下電壓范圍內(nèi)正常起動(dòng)、運(yùn)400V電動(dòng)400V電動(dòng)400V電動(dòng)3.6.4.IEC34第1~9部分及第12IEC85運(yùn)行熱穩(wěn)定下的電機(jī)材料和絕緣分準(zhǔn)的具體部分。所有電機(jī)設(shè)計(jì)應(yīng)基于有制造和運(yùn)行實(shí)踐證實(shí),且應(yīng)采用適應(yīng)于環(huán)境主要設(shè)備技術(shù)規(guī)范2MX-403(暫定流量出口揚(yáng)程溫度泵殼的耐壓荷重 1臺(tái)2234567℃89UHZ-57/4-20mA/雄 規(guī)范 帶洗眼本體材質(zhì) 不銹生產(chǎn)商/產(chǎn)地 紅4揚(yáng)程3.7.6集水泵2流量出口揚(yáng)程液下深度水介質(zhì)溫度表面處理油漆防腐及標(biāo)識(shí)直至通過方可施工;在此過程中不能因方案的變需方提出商務(wù)價(jià)格的變動(dòng)。報(bào)審的防腐C4環(huán)境(ISO12944-2007)碳鋼基材表面處理要求其基底處理達(dá)到Sa2.5St3.0級(jí)以上(清除表面污垢、油漬,60微米60微米1HG3668-2000SSPCP202%12%12%80微米80微米160微米50微米60微米110微米125微米125微米250微米200微米SSPC-SP1清理要求處理。噴砂達(dá)到SSPC-SP10或者瑞典標(biāo)準(zhǔn)055900Sa2?200微米100微米500微米120攝氏度或需要保溫的設(shè)備管道等外表面的油漆方案。需根據(jù)運(yùn)行條件cKKSf、檢驗(yàn)合格標(biāo)記,監(jiān)驗(yàn)標(biāo)設(shè)計(jì)聯(lián)絡(luò)【會(huì)議紀(jì)要、傳真等確認(rèn)文件與合同具有同等效力KKS設(shè)計(jì)與供貨界限及接口規(guī)則供方提供備品備件及工具及易耗品,在設(shè)備期內(nèi)提供備品備件別特殊情況應(yīng)經(jīng)協(xié)商后確定。7.3.4設(shè)計(jì)配合技術(shù)文件 1氨水加藥系統(tǒng)圖(含23456 1氨水加藥系統(tǒng)圖(含23456789 項(xiàng)目1氨水加藥系統(tǒng)圖(含23456789,安裝、操作、運(yùn)行、、修保養(yǎng)手冊(cè)(應(yīng)包括工藝、控8.3地址:青島市嶗山區(qū)同安路882-1號(hào)頤杰鴻泰A座 地址:浙江省杭州市古翠路68號(hào) “赫維利1230MW燃?xì)饴?lián)合循環(huán)電站項(xiàng)目”字樣。3份紙版及,技術(shù)文件中的計(jì)量單位和符號(hào)采用國際單位制(SI)設(shè)計(jì)、性能保證:離開設(shè)備外表面1.0米距離處,噪聲小于85dB(A)。附件2:供貨范1、一般要求整的和安全可靠的,且設(shè)備的技術(shù)經(jīng)濟(jì)性能符合本技術(shù)的要求。2、供貨范圍設(shè)備 1MX-臺(tái)22臺(tái)2UHZ-臺(tái)23臺(tái)44臺(tái)45臺(tái)26RBBJ-臺(tái)47X-臺(tái)臺(tái)臺(tái)套套1套1套1臺(tái)1臺(tái)2臺(tái)4臺(tái)4臺(tái)2臺(tái)2就地壓力表、儀表套1工1刀/Commonlyusedmaintenancewrenchand套1備品備件提供的備品備件,上有的應(yīng)無償提供,上沒有的,供方應(yīng)根據(jù)實(shí)際情況需要提供,供方應(yīng)根據(jù)電廠運(yùn)行的需要,提供電廠3年運(yùn)行期備品備件,此項(xiàng)單獨(dú)報(bào)價(jià),隨機(jī)備品備件(計(jì)入合同總價(jià)1過濾器Y-GLQ-個(gè)22Pressuregauge(eachY-塊33個(gè)24個(gè)23年運(yùn)行備品備件(供方補(bǔ)充完善,單獨(dú)報(bào)價(jià),計(jì)入合同總價(jià)1過濾器Y-GLQ-個(gè)22壓力表(每種規(guī)格Y-塊13lamp(each個(gè)24個(gè)25Diaphragmof個(gè)26個(gè)17個(gè)1機(jī)組初次大修用備品備件(供方補(bǔ)充完善,單獨(dú)報(bào)價(jià),不計(jì)入合同總價(jià)1過濾器Y-GLQ-個(gè)22Pressuregauge(eachY-塊13lamp(each個(gè)24個(gè)25Diaphragmof個(gè)26個(gè)17個(gè)12.3.5進(jìn)口件(項(xiàng)目工程所需總量,供方補(bǔ)充完善,中英文對(duì)照版本 1臺(tái)42臺(tái)43RBBJ-臺(tái)4附件3技術(shù)文件交付要求一般要求圖紙及通訊,均應(yīng)使用中英文對(duì)照。同時(shí)提供AutoCAD電子文本。為設(shè)備監(jiān)造檢驗(yàn)、施工調(diào)試試運(yùn)、性能試驗(yàn)驗(yàn)收和運(yùn)行等四個(gè)方面。供方圖紙資料須滿3份。所有配合設(shè)計(jì)資料(包括過程資料)除主送設(shè)計(jì)單位外均應(yīng)KKS編碼,提交設(shè)計(jì)單位及供方審核。供方在設(shè)計(jì)配合以及最終版圖紙的圖紙中應(yīng)標(biāo)注全部直至部件級(jí)的KKS編碼。1~33~5日內(nèi)完成,供方配合設(shè)計(jì)階段圖紙修改時(shí)間累積不得超過7日。設(shè)計(jì)單位簽字確認(rèn)無問題后,供方應(yīng)按確認(rèn)圖紙供生產(chǎn)圖紙并按本技術(shù)協(xié)議規(guī)定的時(shí)間和圖紙發(fā)設(shè)計(jì)單位及需方。需方簽字確認(rèn)后方可用于正式生圖”等;所有圖紙資料上均應(yīng)標(biāo)明“赫維利1230MW燃?xì)饴?lián)合循環(huán)電站項(xiàng)目”字樣與“正式資料”字樣。該項(xiàng)目電站英文名稱:1230MWPHaveliBahadurShahPakistan;中文名稱:巴基斯坦赫維利1230MW燃?xì)饴?lián)合循環(huán)電站。單位和需方審核,經(jīng)需方簽字確認(rèn)后方可用于生產(chǎn)。供施工用圖紙資料(隨機(jī)資料)必須經(jīng)需方審核,質(zhì)量和格式滿足要求后方可。設(shè)備說明書、安裝調(diào)試手冊(cè)、運(yùn)行各階段圖紙供方均應(yīng)提供總。供方提交的每一批資料也均應(yīng)附有圖紙,每張資料都注明版次,用于審核的版次序列為A、B、C、D……,資料批準(zhǔn)后的版次序列為0,1,2,改所在圖紙頁碼。在圖紙中修改的部分,應(yīng)用云線標(biāo)注,并注明修次。見附件3所附的相關(guān))所有資料中的設(shè)備及部件名稱、KKS編碼應(yīng)與訂貨協(xié)議中設(shè)備名稱相同,如:給水所有資料中必須注明本工程項(xiàng)目的名稱(項(xiàng)目名稱必需有英文表示)ISOAA4A3A0(可以按照標(biāo)準(zhǔn)加長),但需折成A4版幅裝訂在硬質(zhì)文件夾中;文字性資料(報(bào)告,其它文檔和安裝、調(diào)試、運(yùn)行、手冊(cè)等)的要求文字性資料采用MSWord和Excel編制,并提供 模板參見附關(guān)資料,均應(yīng)采用中英文對(duì)照印刷字體。并按照本附件2.3的要求提供正式紙版及資技術(shù)文件和圖紙?jiān)陔S機(jī)安裝資料正式交付印刷前,供方需提供給需方初稿,以便需方組織相關(guān)專料將不被需方認(rèn)可。隨機(jī)安裝資料必須包括圖紙,以便需方核對(duì)。供、確認(rèn)的隨機(jī)資料,需方收到圖紙后10個(gè)工作日內(nèi)回復(fù)供方。設(shè)備運(yùn)行手冊(cè)的格式和提交要求詳見《附件9資料提交的控制與考核要求提交。如不能按時(shí)間及要求提交,扣罰2%合同款。供方供給需方用于設(shè)備安裝、調(diào)試、運(yùn)行與的相關(guān)隨機(jī)資料(諸如設(shè)備安裝圖紙、對(duì)圖紙資料的要求,并監(jiān)督其遵照?qǐng)?zhí)行。過需方審核的隨機(jī)安裝資料將不被需方認(rèn)可。隨機(jī)安裝資料必須包括圖紙,以便需方核對(duì)。文件圖紙傳遞《附件9》121112353221項(xiàng)目現(xiàn)場(chǎng)資料郵寄地址(待定地址:青島市嶗山區(qū)同安路882-1號(hào)頤杰鴻泰A座7樓 設(shè)備竣工資料(隨機(jī)資料)包裝盒側(cè) 樣式(作為參考 6設(shè)備分包與外購(劃熱控一次元件壓力變送器機(jī)構(gòu)、差壓變送儀表等需方依據(jù)合同推薦備選廠家供供方選擇使用,詳見上表對(duì)分包商的最終選擇不影響商務(wù)價(jià)格變動(dòng)公司法人附件 合同相關(guān)技術(shù)要求附錄1電動(dòng)機(jī)、電纜、配電Appendix1TechnicalSpecificationsforMotor,CableandControl技術(shù)規(guī)范ⅠTechnicalSpecificationsforPurposeofTechnical本技術(shù)規(guī)范旨在討論在制造商工廠的設(shè)計(jì)、制造、裝配和試驗(yàn)工作、電動(dòng)機(jī)控制中心、ACDC電TheTechnicalSpecificationsaimtodiscussthedesign,manufacture,assemblyandtestworksatthemanufacturer’sfactory,motorcontrolcenter,deliveryandpackageofACandDCmotors,aswellasallmaterialsandaccessories,toensurehigh-efficiencyandtrouble-freeoperation,andcompliancewiththefollowingtechnical(IEC)的相關(guān)標(biāo)準(zhǔn)中的適用部分的要求,如設(shè)備符合任何其他的具備同等品質(zhì)的的要求亦Unlessotherwisespecified,thedesign,constructionandtestworksoftheequipmenttobeinstalledinaccordancewiththeTechnicalSpecificationsshallconformtotheapplicablerequirementsinthelatestversionofstandardsofInternationalElectrotechnicalCommission(IEC).Itisalsoacceptablethattheequipmentconformstootherequivalentnationalstandards.Inthiscase,thershalldefiniyexplaintheapplicablestandards,andprepareacopyofEnglishversionofapplicablestandardsaccordingtotherequirementsofBiddings.Incaseofanydisputeaboutdesignstandards,themoststringentstandardshallprevail.所有電動(dòng)機(jī)應(yīng)符合EFF-1標(biāo)準(zhǔn)、IEC60034、IEC60072、IEC60079、IEC60085標(biāo)準(zhǔn)。AllmotorsshallconformtoEFF-1,IEC60034,IEC60072,IEC60079,andIE60085standards.所有低壓電動(dòng)機(jī)效率須滿足IE2、IEC60034的效率要求。TheefficiencyofallLVmotorsshallconformtotheefficiencyrequirementofIEC2andEquipmentandServicestoBeAC/DCmotors,allattachedmaterialsandattaAttaentAdescribesthetype,ratingofequipmenttobeinstalledandothertechnicalSpecialtoolsandappliancesrequiredbymotorinstallationandAllfinaldrawings,dataandinstallation/maintenancemanualsrelatedtotheDesignThemotorshallbeinstalledinaccordancewiththeTechnicalThemotorwillbeinstalledunderhotandhumidtropicalUnlessotherwisespecified,theelectricalequipment/systemshallbedesignedaccordingtotheworkingconditionsandauxiliarypowersupplygivenintheAtta entoftheTechnicalSpecifications.Ifthemotorisinstalledoutdoorsanddirectlyexposedtothesunshine,thedesignedambienttemperatureshallbedeterminedinconsiderationoftheinfluencesofsunshineheatonthemotor.TheselectionofmotorpowershallensurethefollowingdesignPower MinimumDesign 10kw-49.9kw ColorColorcodeofHVmotor:RAL-6019(grassgreen);colorcodeofLVmotor:RAL-7002(grey);colorcodeofDCmotor:RAL-2007(orange).ACACmotorshallbegeneral-purposeconstant-speed,three-phase/single-phasesquirrelcagetypeinductionmotor.DCmotorsshallbeofwindingshunttype.Thepowerofallmotorsshallensurecontinuousworkingandbeapplicableforlong-termAsmentionedintheaboveclause4.1.5,themarginshownonthesitemotornameplateshallbehigherthantheinputpowerrequirementofelectrically-operatedequipmentattheratedworkingpoint.Thecharacteristiccurveofmotorshallconformtotherequirementofelectrically-operatedequipment,soastomeetthestartingtorque,accelerationtorque,minimumstartingtorque,limittorque,andfull-loadtorquerequiredunderdifferentconditions.DCDCmotortobeusedunderemergencysituationsshallbeshunt-excitedwindingThedimensionaldesignofmotorshallsatisfytheoperatingrequirements.Inaddition,astarterwithfixedshallbeprovidedtoensureoptimumreliability.StructuralOperating續(xù)工作,滿足DutyTypeS1。Incaseofvoltagechange±10%,frequencychange+2%~-3%,compoundabsolutevalueandchange10%,themotorshallbeabletooperatecontinuouslyattheratedpowerandmeetDutyTypeS1.Whenthevoltageis75%ofratedvoltageofthemotorterminal,themotorshallbeabletooperateunderfullloadwithoutheatdamage,andtheoperatingtimeofmotorunderthisconditionshallbethedesignedoperatingtimeofsystemundertheseverestcondition.Start動(dòng)電流應(yīng)不超過所有輔助設(shè)備滿負(fù)荷電流的六(6)倍。直流電機(jī)啟動(dòng)電流不超過額定電流的2倍。Thefollowingconsiderationsshallbetakenduringdesign:themotorshallbestartedupdirectlyatfullvoltageunderfullload.InaccordancewiththeprovisionsaboutallowabledeviationinIECstandards,thestartingcurrentshallnotexceedsix(6)timesoffull-loadcurrentofallauxiliaryequipment.ThestartingcurrentofDCmotorshallnotexceedtwo(2)timesofratedcurrent.Ifthemotorisstartedupat110%ofratedvoltage,themotorshallbeabletosustaintheappliedThemotorshallbestartedupunderratedload.Whenthevoltageofmotorterminalis80%ofratedvoltage,themotorshallbeabletoacceleratetothefullspeed,andthewindingtemperatureriseshallmeettheWhentheinitialstateofmotoriscoldthemotorshallrealizetwo2)timesofaverageexpandingstartswithinone(1)hour.Whentheinitialstateofmotorishot,themotorshallbestartedupforone(1)timeIfthemotorforpumpisrotatedreversely,thefollowingconsiderationsshallbetakenduringdesign:themotorforpumpshallbeabletosustainthestressfromreverserotationofshaftat125%ofratedspeeduponstartup.間受到施加150%額定電壓而造成的應(yīng)力。Becausethephasedifferencebetween inglinevoltageandmotorsurvivalvoltageexistsduringbusbarswitchover,intheprocessofbusbarswitchover,themotormaybearaninstantaneousstresscausedby150%ofratedvoltage.Thefollowingconsiderationsshallbetakenduringmotordesign:themotorshallbecapableofsustaininganytorqueand/orhigh-currentstress,withoutanyinfluenceonnormalservicelifeandperformancecharacteristicofthemotor.LockedRotorWithstandTimeforLockedrotorwithstandtimeformotor:Incaseofhotstate,whenthevoltageis110%ofratedvoltage,thewithstandtimeshallbeatleast2.5secondshigherthanthemotorstartingtime,ifthestartingtimeislessthan20seconds;thewithstandtimeshallbeatleast5secondshigherthanthemotorstartingtime.Theabove-mentionedstartingtimereferstothestartingtimewhentheminimumallowablevoltageis80%ofratedvoltage.Inthedesignofheatcurve,themarginshallexceed15%ofmotorfullloadcurrentatleast,therefore,therelaysettingisallowedtomakeuseofthemotor’sratedcapacity.EnclosureTheenclosureprotectionclassofallindoormotorsshallbeIP-54,andtheenclosureprotectionclassofoutdoormotorsshallbeIP-55W.Theoutdoormotorsshallbeprovidedwithremovableenclosureprotection.Outdoororsemi-openmotorsshallbeofweather-resistantstructure.Ifthemotorisusedinhazardouslocations,itisrequiredtobeprovidedwithapprovedsafety-increasedprotectiveThecoolingmodeofLVmotorshallbeoftotallyenclosedfancoolingtype(TEFC)andIC-封閉風(fēng)冷式(TEFC)??湛绽潆妱?dòng)機(jī)冷卻方式為IC-611,水冷電動(dòng)機(jī)的冷卻方式為IC-81W。ThecoolingmodeofHVmotormaybeClosedAirCircuitAirCooled(CACA),TotallyEnclosedTubeVentilated(TETV),orTotallyEnclosedFanCooling(TEFC).Thecoolingmodeofair-to-air-cooledmotorisIC-611,thecoolingmodeofwater-cooledmotorisIC-81W.WhentheHVmotor usesadryair-cooledcirculatingcoolingwatersystem,i.e.aclosedcoolingwatersystem,theworkingpressureandthehighestwaterinlettemperatureofdryclosedcirculatingcoolingwatersystemare MPaand °C.Themake-upwatersourceofclosedcoolingwaterisdemineralizedwater.Thewaterqualitydataofclosedcoolingwaterareshownasure(°C)(asperWindingandAllinsulatedwindingsshallbemadeof當(dāng)提供最大連續(xù)額定輸出時(shí),定子線圈的溫度不超過120°C。uTheinsulationclassofallmotorsshallbeClassF,butlimitedwithinthetemperatureriserangeofClassB.Thedesignedambienttemperatureofthemotorshallbe50°C.Incaseofmcontinuousratedoutput,thetemperatureofstatorcoilshallnotexceed120°C.uThewindingshallbesubjecttoacidandalkalitreatment,andbenon-hygroscopicandoil-proofafterTropicalClimateAllmotorsshallbesubjecttofungus-resistanttreatment,insulatingtreatment,andspecialmetaltreatmentagainstfungal,pestsandcorrosion.Allfittingsandhardwareshallbeofanti-corrosionThemotorshallbeprovidedwiththeantifrictionbearing,unlessitisrequiredtousethesleevebearingfortheTheverticalshaftmotorshallbeprovidedwiththrustbearingandguidebearing.Thetilting-padthrustbearingshallbepreferred.Thebearingshallbeprovidedwithsealringtopreventlubricatingoilfromleakingorexternalmaterials(e.g.dust,water)fromenteringthebearing.Sleevebearingshallbeofsplitoilringfeed-oiltype,withpermanently-alignedmicrogaprunningThegrease-lubricatedbearingshallbepre-lubricatedandsubjecttoforcedlubricationintheactualapplication.Inaddition,itshallbeprovidedwithadischargeporttoavoidexcessivelubricant.Lubricatedbearingshallhaveanoverallself-cooledoilreservoirandoilringinspectionhole,oillevelsightglassindicatingstaticanddynamicstatus,oilfillerplugandoildrainplug.Withouttheapprovalofpurchaser,itisforbiddentouseforced-lubricationbearingorwater-cooledUnderanyworkingcondition,thelubricantshallnotbeThebearingshallbelubricatedinaccordancewiththerequirement,topreventbearingdamageduetoshaftcurrent11kVmotorshallbeprovidedwithalocalindicatorofbearingoiltemperature,andanoiltemperaturealarmcanbegivenontheremotepanel.NoiseandUponfullloadoperation,thenoiselevelshallnotexceed85dB(A),attheplaceof1.0mfromthemotorequipmentenclosuresurfaceandatthealtitudeof1.5mabovetheground.ThevibrationpeakamplitudeshallnotexceedthelimitsspecifiedinrelevantIECJunctionBoxof電動(dòng)機(jī)接線盒應(yīng)為可拆卸類型,安裝位置應(yīng)依照IEC標(biāo)準(zhǔn)與電動(dòng)機(jī)底盤/底座保持間隙。Thejunctionboxofmotorshallbeofremovabletypeandtheinstallationpositionshallkeepclearanceswithmotorchassis/baseinaccordancewithIECstandards.Unlessotherwiseapproved,thejunctionboxshallbecapableof360°rotation(rotatedby90°eachThejunctionboxshallbeofsplittype,withremovablejunctionboxcover.Theboxhasanoperationopeningtotheconnection,anditsprotectivedegreeshallbethesameastheprotectivedegreeofmotor.Theinteriorofjunctionboxshallhaveadequatespaceforcablewiring/Theterminalshallbeofstudorconductortypeandwiththesamestructure.ItshallbefullyinsulatedwiththeThephaseflagshallbeindicatedclearlyontheterminal,andtheappropriaterotationdirectionshallbemarkedonthenon-drivingendofmotor.Thejunctionboxshallbecapableofwithstanding umsystemfaultcurrentforcontinuous2.5For11kVmotor,theneutrallineshallbeintroducedtoaseparatejunctionbox(thatdoesn’thavetobeofsplittype),anditshallhaveashortcircuitlinkforstarconnection.Thejunctionboxofmotorshallbeprovidedwithappropriatecablejointsanddouble-crimpcopperThepackingglandplateofsingle-corecableshallbeofnon-magneticThebracketofeachmotorshallbeprovidewithtwopiecesofseparateanddifferentgroundingbaseplates,threadedholes,GSboltsandwashers.ThecableboxshallhaveaseparategroundingbaseEachmotorshallbeattachedwitha stainlesssteelnameplatepermanently.Thenameplateshallincludethefollowinginformationatleast: FactoryRatedvoltageandfull-loadRatedfrequencyandphaseRatedfull-loadRatedinsulationclassandambientRatedpower(kW)LockedrotoramperesatratedLimitationdescriptionofdailystartingtimes,anddescriptionofrestartingNumberoflistofspareDrivingendandnon-drivingendVoltage,phaseandamperesofspacetyandtypeoftemperatureItisrequiredtoprovideaccessoriesinaccordancewiththefollowingdescription.Ifthereareadditionalrequirements,itisrequiredtoprovideaccessoriesaccordingtotheequipmentspecificationsandapplication滾動(dòng)軸承應(yīng)采用FAG、SKF、TIMKEN及NSKRollingbearingsshallbeofFAG,SKF,TIMKENandNSKSpace若電動(dòng)機(jī)的額定功率在11kW及以上,則應(yīng)配備有空間加熱器,配備的位置應(yīng)便于拆除/更換。Iftheratedpowerofmotoris11kWandaboveitisrequiredtoprovidethespaceheateratthepositionthatiseasyforremoval/replacement.Thespaceheaterratingshallbe230V,singlephase,and50Hz.Thedimensiondesignshallmeetthefollowingrequirements:whenthemotoridles,itensuresthattheinteriortemperatureofmotorishigherthanthedewpointAllmotorsof200kWandaboveshallbeprovidedwith thermometerdetectors(RTDs)or6bulbs.Twoonesareprovidedforeachphaseandconnectedtotheauxiliaryterminalboxinstalledforthemotor.Attheinletandoutletofheatexchanger,thetemperaturesensors,excluding detectors(RTDs),shallbeinstalledinasealedboxwithexternalcoolingmedium.TheotherjunctionboxofmotorshallbeprovidedwiththetemperaturemonitoringAlltemperaturedetectorsonthemotorshallbeconnectedtotheexternalmonitoringdevice.Whenthetemperatureofanymonitoringpointexceedsthesetting(adjustableonthesite),thealarmcontactwillact,andthemonitoringdevicewillgiveanalarmsignal.Theabove-mentionedtemperaturedetectorsshallbeof type,threewiresand platinumwire,anditshallbe100ohmat0°C. bulbwithalarmsignalcontactsshallbeprovidedforthefollowing 11kVmotorbearing功率≥1000千瓦的電動(dòng)機(jī)應(yīng)配備有三個(gè)高阻抗差動(dòng)電流互感器,安裝在外殼內(nèi)中性線上。配置差動(dòng)保CT的聯(lián)接。中性點(diǎn)互感器應(yīng)為三相雙組二次線圈,具體特性必須與電源側(cè)電流互感器一致。具體型號(hào)待Themotorwiththepowerofnotlessthan1,000kWshallbeprovidedwiththreehigh-impedancedifferentialcurrenttransformerstobeinstalledontheneutrallineintheenclosure.Forthemotorwithdifferentialprotection,theneutralpointcurrenttransformershallbeinstalledinthemotorjunctionbox,andthershallberesponsibleforsupplyingtheneutralpointcurrenttransformer,introducingtheneutralpointofmotor,andconnectingtothedifferentialCT.Theneutralpointtransformershallthree-phasedualsecondarycoil,andthespecificcharacteristicsshallbeconsistentwiththecurrenttransformeratthesideofpowersupply.Aftertheswitchcabinetisordered,thedesignerorpurchasershallnotifytherofthemodel.Thershallfullyconsiderthenetsafedistancerequirementinthedesign.ThewiringshallbeconvenientforthetestingandinterchangeofcurrentJunctionboxofauxiliaryTheauxiliaryequipmentofallspaceheaters,temperaturedetectors,currenttransformersandsoonshallbeconnectedtothewiring,andtheterminalsshallbeconnectedintothejunctionboxseparatedfromthemotor(power)junctionbox.Thejunctionboxofauxiliaryequipmentshallbeassembledwithdouble-crimpcopperglandandpressuretypeterminals,forthepurposeofappropriatecableconnection.DrainWhenthemotordrainplugislocated,thecondensateorwaterproducedduetootherreasonsshallbedrainedfromallholesofthemotorenclosure.RequirementsforThemotorswiththeweightof25kgoraboveshallbeprovidedwitheyeboltsorotherpartsapplicableformotordesignshallbeconvenientfordrillingoperationthroughthemotorbaseormountingflange,andthedowelshallbeinstalledafterthemotoranddrivenequipmentareassembled.Themotors,includingthefans,shallbepaintedwithanti-corrosiveHVmotorsshallbeselectedfromtheproductsofthefollowing電機(jī)廠湘潭電機(jī)廠ABB電機(jī)、西門子電機(jī)中國東元電機(jī)ShanghaiElectricMachineryCo.,.,XiangtanElectricManufacturingGroupCo.,.,ABBShanghaiMotorsCo.,.,StandardMotors.,TECOCorp.LVmotorsshallbeselectedfromtheproductsofthefollowingShanghaiShangdianElec.MachineryCorp.,ShHualiElectricMotorGroupCo.,.ABB電機(jī)、西門子電機(jī)中國ABBShanghaiMotors StandardMotorsWuxiHuadaMotorsCo.,., WannanElectricMachineCo.,NanyangExplosionProtectionGroupCo.,.,HengshuiMotorsCo.,TECOCorp.,WEG(Nantong)ElectricMotorManufacturingCo.,AllmotorswithinthescopeofsupplyspecifiedintheTechnicalSpecificationsshallbeselectedfromtheproductsoftheabove-mentionedmanufacturers. Incaseofspecialreasons,pleaseelaboratethereasonswhytheselectionisbeyondtheabove-mentionedscope.Iftheselectiondoesnotmeettheabove-mentionedscope,themotorsselectionofABBand arepreferred. Pleasethe thatindicatesthatthemotormanufactureragreestoimplementthemotor在完工時(shí),應(yīng)按照IEC相關(guān)標(biāo)準(zhǔn)給每臺(tái)電動(dòng)機(jī)做標(biāo)準(zhǔn)例行試驗(yàn)。此外,還應(yīng)進(jìn)行電動(dòng)設(shè)備技術(shù)規(guī)范規(guī)定的任何特殊試驗(yàn)。詳見本技術(shù)規(guī)范附件8。Uponcompletion,eachmotorshallbesubjecttothestandardroutinetestaccordingtorelevantIECstandards.Inaddition,itisrequiredtocarryoutallspecialtestsspecifiedinthetechnicalspecificationsforelectrically-operatedequipment.Fordetails,seeAttaent8oftheTechnicalSpecifications. DeliverytestshallbecarriedoutinaccordancewithIECstandards.Fordetails,seeAtta ent8oftheTechnicalThenumberoftestcopiesshallconformtotheBeforetheequipmentisshippedfromthefactory,theroutinetestandtypetestshallbesubmittedtoandapprovedbytheengineer/owner.Thewrittenapprovalwillaffecttheshipmentofequipment.TheroutinetestandtypetestofmiscellaneousitemsshallbesubmittedtotheTheperformancedatalistedinther’sdatatableshallbecontrolledwithinthelimitoftoleranceallowedbyrelevantstandards,and eapartofordercontract.Drawings,DataandThershallsubmitthefollowingdrawings,dataandmanualsandobtaintheapprovalfromtheListofDatasheetofSchemeanddataofpressurizedlubricationsystem,ifType ofmotorwithsimilarGeneralarrangementdiagram,indicating(butnotlimitedto)theconfigurationandweightofcableboxandshaftextensionendDetailofjunctionDataanddiagramoflubricatingoilandcoolingsystems,ifTorquespeedfeaturesofdriven扭矩速度特征曲線、以及當(dāng)電壓為額定電壓的100%和80%時(shí),電動(dòng)機(jī)啟動(dòng)電流:時(shí)間曲線Torquespeedcharacteristiccurve,motorstartingcurrent&timecurveatthevoltageequalto100and80ofratedvoltageThermaltolerancecurveofmotorunderhotandcoldTypeandqualityofpaint,andcompletetechnical TechnicalDataofEquipmenttoBePowerMVpower11kV,three-phase,3W,50Hz,MotorofLVpower400V,three-phase,3W,50Hz,directMotorof230V,single-phase,2W,50Hz,directMotorofDCpower220V220V,noAllDCACpower電 Voltage (+)2%~(-)復(fù)合電壓和頻率10%(絕對(duì)值Compoundvoltageandfrequency10%(absoluteDCpower Voltage(+)10%~(-)10%二、電源和控制電纜技術(shù)規(guī)范(適用于設(shè)備之間的聯(lián)接,柜內(nèi)接線可不在要求范圍內(nèi))ⅡTechnicalSpecificationsforPowerandControlCablesScopeofTheTechnicalSpecificationsaimtodiscussthedesign,manufacture,andassemblyofpowerandcontrolcables,includingallequipment,accessoriesandfittingsforhigh-efficiencyandtrouble-freeoperationinaccordance
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