銳力電子樣本

CBN切削CBNCUTTING. .企業(yè)簡(jiǎn)介Enterprise 發(fā)展歷程Development 企業(yè)資質(zhì)Qualificationsand 企業(yè)文化Cultureof 研發(fā)能力Research& 產(chǎn)品開發(fā)方向ProductDevelopment 主要設(shè)備Main 產(chǎn)品介紹Product 產(chǎn)品應(yīng)用案例Products 銷售網(wǎng)絡(luò)Selling 客戶服務(wù)Customer 鄭州銳力超硬材料 是一家以自主知識(shí)為依的高新技術(shù)企業(yè)。主要從事“聚晶立方氮化硼（PCBN）、晶石（PCD）”刀具材料以及硬質(zhì)材料刀具的研發(fā)、生產(chǎn)和銷售。公司成立于2005年，現(xiàn)有員工68人，廠房面積4600平方米，擁有世界一流的先進(jìn)生產(chǎn)設(shè)備，年產(chǎn)能力可以達(dá)到10萬片。依質(zhì)量求生存,公司于1年通過1質(zhì)量管理體系認(rèn)證。從設(shè)計(jì)工藝過程控制等三個(gè)階段進(jìn)行產(chǎn)品優(yōu)化，嚴(yán)把依創(chuàng)新求發(fā)展,公司以自有知識(shí)為依托，通過引進(jìn)及ZHENGZHOUREALYSUPERABRASIVESCO., isaHiTechcompany.Basedonindependentinlectualpropertyrights.It’sspecializedinR&D,productionandsalesofPCBNandPCDtools.Thiscompanywasfoundedin2005,.Nowwehave68employeesand4600squaremetersworkshop.Manufactureequipmentare classoftheworldwhoseannualproductivityupto1millionpieces.Livebyquality.In2011,thecompanypassedtheISO9001qualitymanagementsystemcertification.Wemadetheproductoptimization,strictproductqualitycontrolfrom3stageswhicharedesign,machiningprocess,processcontrol.Maketheproducttoward"zerodefect"goalunceasinglyforward!Relyingoninnovationanddevelopment,thecompanyhasbuiltanumberofprofessional,stableandexperiencedtechnicalR&Dteamsbyintroducingandabsorbingforeignadvancedtechnologiesonthebasisofitsowninlectualpropertyrights.Accordingtoproductdesignandrequirement,ensurequickandefficientsolutionforcustomers.ZhengzhouRealySuperabrasivesCo,Development Awardedas“HENANprovincehigh-techenterprises”Furtherimproveproductqualityandlaunchthecompany'sthirdgenerationproductsBNS51,BNS610andBNS301.Andtheperformanceoftheproducthasbeengreatlyimproved.NewCBNproductsBNWserieswerepublishedandwidely9月完成ISO9001 CompleteISO9001qualitysystemcertificationinSeptemberof2011.Establishedaperfectqualityassurancesystem.awardedas"HENANprovincehigh-techenterprises”.開發(fā)研制BNS50、BNS60兩大系列產(chǎn)品，用于汽車零部件加DevelopedandmanufactureBNS50andBNS60seriesproductswhichwereusedinmachiningofautoparts.TheproductsofRealyhadofficiallyenteredtheprecisionprocessingfieldandsuccessfullyupgradedtheproductsin2009.TheinsertsofBNS10andBNS20serieswerelaunched,applytoindustryofrollerand,miningmachinery. ZHENGZHOUREALYSUPERABRASIVES registeredon8July

ThecompanymovedtoLONGHUdistinct.EstablishedaproductsR&DcentreundercooperationwithZhongyuanuniversityof Realywasawarded”Henanprovincescienceandtechnologysmes”in2014.Realybecameamemberof“Chinamachinetoolassociation”in2014.Awardedas"HENANprovincehigh-techenterprises”againin2014. BecameamemberofChinamachineryindustrymetalcuttingtooltechnologyassociationin2012.BesuccessfultodevelopedandmanufactureBNS30whichwasusedinmachiningofhardenedsteel.StarttheR&Dofsecondgenerationtojointhefieldoffinishingmachining.Intheendofthe pletedtheupdatingofBNS10andBNS20series.TwonewandbetterseriesBNS11andBNS25weresuccessfullydeveloped.StartedtheR&DofSOLIDCBNinserts,BNS10andBNS20seriesproductsweresuccessfullydevelopedin oftheSuperabrasivesCo,QualificationsandZhengzhouRealySuperabrasivesCo,Cultureof企業(yè)愿景Enterprise為客戶成就品牌；為員工創(chuàng)Operation企 Enterprise質(zhì)量方 Operation 四個(gè)全面Four

銳意創(chuàng)新力鑄品牌ByAcuteOriginalityAndInnovationReallyFoundOwnBrand.SuperabrasivesCo,Research&作為國(guó)內(nèi)超硬刀具行業(yè)者，銳力公司專注在其產(chǎn)品上的技術(shù)研發(fā)與創(chuàng)新毫不松懈。銳力公司擁有一批具有創(chuàng)新意識(shí)的專業(yè)技術(shù)人才做技術(shù)支持。在CBN刀具及超硬刀具銳力公司在創(chuàng)立初期就設(shè)定公司以科技為動(dòng)力，以質(zhì)量求生存的 。本著做高品質(zhì)的產(chǎn)品的目標(biāo)，公司設(shè)定在產(chǎn)品的科研上的投入以每年銷售收入的10%投入到產(chǎn)品研發(fā)上。在自主研發(fā)的同時(shí)不斷向國(guó)外優(yōu)秀的的刀具標(biāo)桿企業(yè)學(xué)習(xí)，使銳力公司的CBN Seniorengineerswithmorethan20yearsofR&Dexperienceinsuperhardmaterialindustry:54 swithmaster'sdegreeorabove:43swithmorethan20yearsexperienceincuttingtoolapplications:3

Asaleaderinthedomesticsuperhardcuttingtoolindustry,RealyfocusesonR&Dandinnovationofitsproductswithoutsagging.Thecompanyhasanumberofinnovativeandprofessionaltechnical neltoprovidetechnicalsupport.HehasaofCBNtoolsandsuperhardtoolmaterials.Intheearlydaysofitsfounding,Realysetthecompany’sbusinessphilosophyof“scienceandtechnologyasitsdrivingforce”and“qualityasitssurvival”.Withthegoalofmakinghighqualityproducts,thecompanyhassetinvestmentinproductresearchtoinvest10%ofitsannualsalesrevenueinproductresearchanddevelopment.Intheindependentresearchanddevelopmentatthesametimecontinuetoexcellentforeigncompaniesbenarkingtoolcompanies,sothatRealy'sCBNcuttingtoolproductsinChinahasalwaysbeenaleadingpositioninproductqualityandforeigncompaniesbasicallythesameproduct.ZhengzhouRealySuperabrasivesCo,Research&技術(shù)合作Technical在自主研發(fā)的同時(shí)，銳力公司還與多所大專院校合作，先后與鄭州大學(xué)、工業(yè)大Atthesametimeasindependentresearchanddevelopment,RealyalsocooperatedwithanumberofcollegesanduniversitiesandsuccessivelycarriedouttechnologyresearchanddevelopmentwithZhengzhouUniversity,HenanUniversityofTechnology,DalianUniversityofTechnology,andZhongyuanInstituteofTechnology.AndcooperatewithZhongyuanInstituteofTechnologytoestablishacorporateR&D開發(fā)周期Development ，在選定供貨合作商是考慮以實(shí)現(xiàn)共贏的方式進(jìn)行合作形成合作伙伴的關(guān)系。在人才方面公司有一批穩(wěn)定的超硬材料高級(jí)工程師以及經(jīng)Inordertomeetthemarket'sdemandforproductdiversity,more rsareselectedtoconsidercooperationinawinwinwaytoformastrategicpartnership.Intermsoftalents,thecompanyhasanumberofstablesuperhardmaterialseniorengineersandexperiencedtoolapplicationengineerstoprotecttheproductdevelopmentcycle.100CycleFromScratch100

70 ProductTechnologyPRNewProductDevelopmentCycle70Days

45PartiallyImprovednewProductDevelopmentCycle45DaysSuperabrasivesCo,Product帶有斷屑槽和定位槽的PCBN刀隨著加工的不斷完善，PCBN難以加工的難題將迎刃而解。未來 可以生帶有斷屑槽和定位槽的復(fù)形狀的PCBN刀片。有效解決淬火鋼加工難以斷屑和重切削中刀片移位的難題。PCBNinsertswithchipbreakerandpositioningWiththecontinuousimprovementofprocessingmethods,theproblemPCBNdifficulttosolvewillbesolved.Inthefuture,wewillbeabletoproducecomplexshapedPCBNinsertswithchipbreakersandpositioningslots.Effectivelysolvetheproblemofhardenedsteelcuttingandinsertsshiftingduringheavilycutting.ZhengzhouRealySuperabrasivesCo,涂層技術(shù)在PCBN刀片上的應(yīng) CoatingTechnology BNImprovetoollife(finishing)IncreasetoolwearImprovechemicalwearReducecraterwearImprovesbondabilityintoolholders(increasesfrictionbetweeninserts,clampsandtoolholders)Increasetheuseofmostcuttingedges,especiallyroundByAcuteOriginalityAndInnovationReallyFoundOwnBrand.SuperabrasivesCo,Theproductionofcomplex-shaperotaryPCBNtoolswill epossibleZhengzhouRealySuperabrasivesCo,主要設(shè) SuperabrasivesCo,Main 銳意創(chuàng)新力鑄品牌InnovationReallyFoundOwnBrand.ZhengzhouRealySuperabrasivesCo,主要設(shè) UniversalTool

Microscopicparticle Measuring

WearRatioSuperabrasivesCo, PCBN產(chǎn)品 產(chǎn)品牌平均顆粘結(jié)Binding表層Product90-8-Al陶89-30-Al陶88-Al陶89-8-Al陶-(Ti,Al)N+93-Co+Al陶68-2-TiN陶CrN+88-1-TiN陶(Ti,C)N+55-2-Co-W-Al+TiN陶CrN+65-2Co-W-AlCrN+90-4-Co-W-AlPCBN產(chǎn)品應(yīng) 產(chǎn)品牌號(hào) 應(yīng)用

Machiningnormalgraycastironwithhighspeed,likeenginecylinderandcover

Machiningalloycastironandalloycaststeel,likeroller,slurrypumpandminemachines 錳鋼Manganese

燒結(jié)鐵SinteredMachiningwearresistantalloycastironwithhighspeed,likebrakediscandbrakedrumMachiningsometoughmaterials,likehardenedsteel,bearingsteelanddiesteel

高溫合金切削加工Machiningsomehightemperaturealloy,like剎車盤精加工BrakediscBNC601/

Usedformachininghardenedsteel,bearingsteelanddie

用于加工普通灰口鑄鐵類材料Usedfornormalgraycastiron

ZhengzhouRealySuperabrasivesCo,產(chǎn)品介 CBN刀 Cutting高硬度材料切削HighhardnessV

V

灰口鑄鐵加工Greycast

V

切進(jìn)SuperabrasivesCo, TurningInsertIdentificationZhengzhouRealySuperabrasivesCo,產(chǎn)品介 TurnningToolHoldersIdentificationSuperabrasivesCo, BoringBarIdentificationZhengzhouRealySuperabrasivesCo產(chǎn)品介 刀片有三種釬焊式刀片BrazedPCBNbrazedontostandardcarbideinserts.Availableassingleormultitippedinsertswithdifferenttipsizes.整面式刀片F(xiàn)ullfaceAllcuttingedgesononeusableside.ThePCBNlayerissinteredontothe整體Solid整體AllcuttingedgesonbothsidescanbeSuperabrasivesCo, 整體CBN數(shù)控刀片BNS系列SolidCBNCNCinserts BNSseries公司主導(dǎo)產(chǎn)品BNS系列CBN數(shù)控刀具具有硬度高、耐熱性好使 長(zhǎng)等點(diǎn)，BNS系列產(chǎn)品以其良好的切削性能在軋輥、礦山機(jī)械、糧油機(jī)械、汽車零部件、Thecompany'sleadingproducts,BNSseriesCBNCNCinserts,arecharacterizedbyhighhardness,goodheat ,longservicelife,etc.BNSseriesproductshaveexcellentcuttingperformanceinrolls,miningmachinery,grainanlmachinery,autoparts,aerospace,molds,largescaleBearingsandotherindustrieshavebeenwidelypromotedandapplied.BNS51、BNS610 的優(yōu)勢(shì)產(chǎn)品，在汽車零部件加工領(lǐng)域已取代進(jìn)口BNS51andBNS610areoursuperiorproducts.Theyhavereplacedimportedtoolsinthefieldofautomotivepartsprocessing,andhave ethemainstreamtoolproductscurrentlyusedintheindustry.ZhengzhouRealySuperabrasivesCo,產(chǎn)品介 CBN整體刀片常用系CBNCuttingToolInsertsSuperabrasivesCo, CBN整體刀片常用CBNCuttingToolInsertsZhengzhouRealySuperabrasivesCo,產(chǎn)品介 CBN整體刀片常用系CBNCuttingToolInserts負(fù)倒棱Negative負(fù)倒棱NegativeRCM(G)N0607RCM(G)N0907RCM(G)N1207RCM(G)N1507RCM(G)N1910RCM(G)N2012負(fù)倒棱NegativeRCM(G)N0607RCM(G)N0907RCM(G)N1207RCM(G)N1507RCM(G)N1910RCM(G)N2012RCG(M)X-RCG(M)X-SuperabrasivesCo, 整體鑲嵌焊接式CBN數(shù)控刀片BNW系列SolidweldingCBNCNCinserts BNWseriesBNW系列是我公司近幾年開發(fā)的整體CBN鑲嵌焊接是數(shù)控刀片，該系列產(chǎn)品具備BNS系列的所有加工切削性能，同時(shí)還具備成本低廉的優(yōu)勢(shì)，將以更高的綜合性價(jià)TheBNWseriesisSolidweldingCBNCNCinsertsdevelopedbyourcompanyinrecentyears.ThisseriesofproductshasalltheprocessingandcuttingperformancesoftheBNSseries.Atthesametime,italsohastheadvantageoflowcost.Itwillbepromotedandappliedint eralmechanicalprocessingfieldwithahighercomprehensivecosteffectivenessandwillreplaceapartofcementedcarbideinserts.常用系列CommonlyUsed刀尖圓弧半徑CornerZhengzhouRealySuperabrasivesCo,產(chǎn)品介 BNC系ComplexandweldingCBNCNC BNCSuperabrasivesCo, CBN切槽刀CBNgroovingCBN切槽刀片是為剎車盤和氣缸套生產(chǎn)企業(yè)專門設(shè)計(jì)制作的刀具。該款刀具換位精度可以達(dá)到0.5μm,使用是硬質(zhì)合金涂層刀片的5倍，一個(gè)刃口可以加工460件工價(jià)。切削效率也提高58倍，切削速度可以達(dá)到600m/min以上。CBNgroovinginsertsarespecialtoolsspeciallydesignedforbrakediscsandcylinderlinermanufacturers.Thistoolhasatranspositionaccuracyofupto0.5μm,aservicelifethatisfivetimesthatofcarbidecoatedinserts,andacuttingedgethatcanprocess460parts.Thecuttingefficiencyisalsoincreasedby58timesandthecuttingspeedcanreach600m/minormore.應(yīng)用領(lǐng)域Application應(yīng)用于汽車剎車盤、制動(dòng)鼓及 Usedinautomobilebrakedisc,brakedrumandenginecylinderlinercuttingB

刀尖圓弧半徑Corner 負(fù)倒棱NegativeBR342563ZhengzhouRealySuperabrasivesCo,產(chǎn)品介 刀桿常用系HolderSuperabrasivesCo, HolderZhengzhouRealySuperabrasivesCo,產(chǎn)品介 刀桿常用系Holder端面切槽刀SurfaceGroovingAndTurning

基本尺寸

刀GroovingToolQCDDR/L2525

QCDDR/L2525

QCDDR/L2525

QCDDR/L2525

QCDDR/L3232

QCDDR/L3232

QCDDR/L3232

QCDDR/L3232

SuperabrasivesCo, 銳意創(chuàng)新力鑄品牌InnovationReallyFoundOwnBrand.

Holder外徑切槽刀ExternalGroovingAndTurning基本尺寸

刀GroovingToolQCDHR/L2525

QCDHR/L2525

QCDHR/L2525

QCDHR/L2525

QCDHR/L3232

QCDHR/L3232

QCDHR/L3232

QCDHR/L3232

ZhengzhouRealySuperabrasivesCo,產(chǎn)品應(yīng)用案 SuperabrasivesCo, Highhardnesscastironroll(rough材料The高鉻鎳鑄鐵Higechromiumnickel Hardness：HSD80（HRC60）刀片Cuttertype：BNS25切削參數(shù)CuttingVc25m/min，ap9mm，f Cuttinglife：Themateria：硬度Hardness：HB190200工件尺寸Workpiecesize：刀片CutterBNS51CNGN切削參數(shù)Cutting 1mm， 表面粗糙度Surfaceroughness：加工件數(shù)Numberof150件/刃

Thebrakedisc(roughZhengzhouRealySuperabrasivesCo,產(chǎn)品應(yīng)用案 汽車剎車盤（精車Thebrakedisc(FinishThematerial：硬度Hardness：HB190200工件尺寸Workpiecesize：刀片CutterBNS610

切削參數(shù)CuttingVc1600m/min，ap0.20mmf0.15mm/r表面粗糙度Surfaceroughness：加工件數(shù)Numberof100件/刃Brakedrum(roughturning+finishturning)材料Thematerial：Hardness：工件尺寸Workpiecesize：刀片CutterBNS51}切削參數(shù)Cutting}Vc960m/minap0.2f0.15

Roughandfineprocessing加工數(shù)量Numberofprocessing：90件/刀尖pieces/edgeSuperabrasivesCo, Windpowerbearing(finishThematerial：硬度Hardness：HRC4852工件尺寸Workpiecesize：刀片CutterBNC702切削參數(shù)CuttingVc260m/min，ap0.2mm， 加工數(shù)量Numberof3件ZhengzhouRealySuperabrasivesCo,

銳意創(chuàng)新力鑄品ByAcuteOriginalityAndInnovationReallyFoundOwnBrand..

ZhengzhouRealy Southeast銳力公司已在、德國(guó)、和韓國(guó)設(shè)立經(jīng)銷商。RealyCompanyhasestablishedagencydealersintheUnitedStates、Germany、JapanandSout