LTMC型脈沖濾筒除塵器安裝操作規(guī)程(中英文)

LTMC系列除塵器操作規(guī)程OperatingInstructionforLTMCSeriesDustFilter一、安裝及調(diào)試InstallationandDebugging1Installation為便于運輸，設(shè)備均按汽車發(fā)運條件進(jìn)展解體發(fā)運交貨〔其構(gòu)造只刷防銹漆，面。需方收到設(shè)備后，先按設(shè)備清單，檢查是否缺件，然后檢查在運輸過程中是否有損壞，對運輸過程造成損壞應(yīng)準(zhǔn)時修復(fù)。同時對到貨設(shè)備做好防損防竊等保管工作。For the convenience of transportation, all equipments were disassembled anddeliveredaccordingtothebustransportconditions(thestructureonlypaintinanti-rustpaint,thecustomercouldentrusttheinstallationunittopaintthefinishingcoat).Whenthebuyerreceivedtheequipment,firstly,checkiftherearemissingcomponentsaccordingtotheequipmentlist,then,checkifthereisdamageintheprocessoftransport,repairthedamagedpartsintime.Atthesametime,protecttheequipmentswellagainstdamageandtheft.減速機(jī)箱內(nèi)要注入潤滑油，使機(jī)件正常動作。Makespecialinspectionforthedrivemechanismanddevice.Lubricatetherotatingorslidepartbeforepreliminaryoperation;Pourthelubricatingoilintothecabinetofreducer,sothemechanicalpartscouldrunnormally.安裝設(shè)備前應(yīng)對根底進(jìn)展校對，合格后才能進(jìn)入安裝工作。安裝工作應(yīng)嚴(yán)格按圖確保安裝質(zhì)量。Checkthefoundationbeforeinstalltheequipment, begintoinstallafteritmeetsthestandard.Makeinstallationaccordingtotherequirementsofdrawingstrictly.Generally,installtheequipmentfrombottomtoup,firstly,installandfixthepartsatbottom,suchassupport,ashhopperwell,thenhoistingthemedium boxanduppercase,finally,installtheairmanifold,pipingandelectricsignalsystem.Inordertoguaranteetheinstallationquality,3thebagcageandfilterbagmustbeinstalledafterfinishtheinspectionfortheinstallationqualityofwholemachine,andmustbeguidedon-spotbymentorsfromtheseller.安裝壓縮空氣管路時，管道內(nèi)要除去污物防止堵塞，安裝后要先清洗管路再進(jìn)展試壓，將減壓閥調(diào)至規(guī)定壓力。Wheninstallthecompressedairline,cleanoutthedirtinthepipeforavoidingblock;afterfinishtheinstallation,cleanthe pipesfirstly,thenmakepressuretestandadjustthereducingvalvetotheauthorizedpressure.按清灰把握器或把握柜的接線要求安裝電源及把握線路，然后進(jìn)展整機(jī)試車。Install the power and control wiring according to requirements of connection ash-cleaningcontrollerorcontrolcabinet,thenmakefinishedmachinetesting.由于技術(shù)的不斷進(jìn)步，所以本說明書所注的尺寸如與實物稍有差異，恕不再另行說明。Forgiveusnofurtherinstructionforthedifferencebetweentherealobjectandlistedsizeonthisinstructionbecauseoftheadvancingtechnology.2、設(shè)備調(diào)試Debugging〔1〕除塵器本體局部：Bodyofdustfilter動零部件是否靈敏，并注以相應(yīng)的潤滑劑。Afterfinishtheinstallation,cleanoutthesundriesinthebaghouse,intakechamberandashhooper,checkifeachtransmissionpartsisflexibleornot,andoilproperlubricant.整形或更換密封填料。Checkifeachfiltercylinderpackedwellornotandtheintakeholetightornot.Thefiltercylindershouldstrainandhanginstraight.Ifitisnottight,truingitorchangesealingfiller.下程序調(diào)試試車。Checkiftheconnectionbetweeneachinstrumentandeachelectricexecute componentiscorrectornot.Maketestrunaccordingtothefollowingprocedureafterfinishallinspection.·接通壓縮空氣，檢查壓縮空氣各管道接頭、截止閥、濾氣器、調(diào)壓器、油霧器、電檢查各氣動元件是否正常工作。Connectthecompressedair,checkiftheinstallationofpneumaticcomponents,suchaseachconduitjoint,cut-offvalve,airfilter,voltageregulator,oilmistfilter,magneticvalveandcylindertightornot,thencloseuptheswitchofelectriccontrolsystem,supplyactuatingsignaltomagneticvalve,checkifeachpneumaticcomponentisinproperworkingorder.·啟動主風(fēng)機(jī)，留意觀看除塵器空載運行的工作狀況。Startupthemainairblower,andobservethestatusofno-loadrunofdustfiltercarefully.·逐室檢查脈沖清灰的狀況，確定清灰效果良好。Checkthestatusofpulseash-cleaningroombyroomandensurethegoodash-cleaningresult.·在進(jìn)出風(fēng)口總管路上測定風(fēng)量、風(fēng)速、阻力等數(shù)據(jù)，以便與設(shè)計數(shù)據(jù)比較。Measureairvolume,airvelocityandresistanceatairinletandoutletofmainpipeline,soastocomparewiththedesigndata.·100mm水柱以后再開動清灰裝置，進(jìn)展脈沖清灰。經(jīng)過一段時間后，可以將反復(fù)試驗所得最正確效果的把握參數(shù)，固定在微機(jī)數(shù)據(jù)庫內(nèi)，實現(xiàn)正常把握。Whenthedustfilterbeginsloadrunning,afterthedustaccumulatedonthesurfaceoffiltercylinderforaperiod,whenthepressuredifferencebetweeninsideandoutsideofcylinderislargethan100mm,startuptheash-cleaningdeviceforpulseash-cleaning.Afteraperiod,keepthecontrolparameterwith bestresultthroughmanytimesexperimentsinthedatabaseofcomputer,soitcouldbecontrollednormally.〔2〕電控局部Electricalcontrol作，使各部件工作正常后，可依據(jù)除塵器的風(fēng)量、粉塵狀況〔濃度、干濕度〕選定清灰程序灰的微機(jī)自動把握操作。Afterfinishtheinspectionforconnectinglineandinstrument,andtheyarefoundcorrect,regulatetheupperlimitalarmvalueofwarner,connectthepower,operatethemachinemanually.Aftereachcomponentrunsnormally,selectash-cleaningprocedure(Selectthebest procedure to control according to different technical parameters, theory andexperienceatprimarydebuggingofequipment)accordingtotheairvolumeofdustfilterandstatusofdust(Concentration,dryandwetdegree),somicro-computerautomaticcontrolforcylinderdustcollectingandashcleaningrealized.接通氣源開啟電控裝置接通氣源開啟電控裝置2～3開啟清灰裝置清灰完畢空載降壓啟動引風(fēng)機(jī)翻開風(fēng)門工藝系統(tǒng)停頓后保持除塵器和引風(fēng)機(jī)工作一段時間除塵器正常工作狀態(tài)漸漸增加引風(fēng)機(jī)負(fù)載2～3關(guān)閉引風(fēng)機(jī)周期后關(guān)閉清灰裝置關(guān)閉電控裝置切斷氣源period

除塵器工作流程圖WorkflowDiagramforDustFilter接通氣源ConnectairsourceStartuptheelectriccontrolunit2～3周期后Afterthemagneticvalveworksfor2-3periods開啟清灰裝置Startuptheash-cleaningdeviceFinishash-cleaning空載降壓啟動引風(fēng)機(jī)No-loadandreductionvoltageStartupinduceddraftfan翻開風(fēng)門Openairvalve漸漸增加引風(fēng)機(jī)負(fù)載IncreasetheloadofinduceddraftfangraduallyDustfilterhasnormalworkingcondition工藝系統(tǒng)停頓后AfterstopthetechnologysystemRetainthedustfilterandinduceddraftfantoworkfora關(guān)閉引風(fēng)機(jī)Closeinduceddraftfan電磁閥工作2～3周期后 Afterthemagneticvalveworksfor2-3periods關(guān)閉清灰裝置Closetheash-cleaningdevice關(guān)閉電控裝置Closetheelectriccontroldevice切斷氣源Cut-off airsource二、維護(hù)和檢修Maintenanceandoverhauling1、日常維護(hù)Dailymaintenance設(shè)備運行中，應(yīng)設(shè)專人進(jìn)展治理，并作好工作記錄。Whentheequipmentisinmotion,full-timepersonnelmanageitandmakeoperatinglogwell.治理人員應(yīng)生疏除塵器的原理、性能、使用條件，并把握調(diào)整合維護(hù)方法。Managementstaffshouldbefamiliarwiththeprinciple,performanceandserviceconditionsofdustfilterandgrasptheadjustmentandmaintenancemethod.儲氣罐、氣源三聯(lián)體中的氣水分別器應(yīng)每班排污一次，同時氣水分別器應(yīng)每隔3～6個月清洗一次，油霧器應(yīng)常常檢查存油狀況，準(zhǔn)時加油。Getridofwasteofgas-waterseparatorofairtankandairsourceoncepershift,cleanthegas-waterseparatoronceevery3~6months.Youshouldoftenchecktheoilstoragestatusofoilmistfilterandaddoilintime.電磁脈沖閥如發(fā)生故障，應(yīng)準(zhǔn)時排解，如內(nèi)部有雜質(zhì)、水分，應(yīng)進(jìn)展清理，如膜片損壞應(yīng)準(zhǔn)時更換。Ifelectromagneticpulsevalvewentwrong,removeitintime.Ifthereareimpurityandmoistureinit,cleanit;ifthediaphragmdamaged,changeitintime.用定壓式清灰把握器，應(yīng)定時檢查壓力開關(guān)的工作狀況，測壓口是否堵塞，并進(jìn)展清理。Usethetimingash-cleaningcontrollertomeasureiftheash-cleaningperiodiscorrectornotatfixedperiod,otherwiseadjustit.Ifyouuseconstantpressureash-cleaningcontroller,checktheworkingstatusofpressureswitchatregulartimeandmeasureifthepressureportblockedornotandcleanit.全部檢修入孔門上的密封條如有損壞或老化，應(yīng)準(zhǔn)時進(jìn)展更換。Makefullinspectionforsealingbarofaccessdooriftheyaredamagedoraging,changethemintime.Determining the process parameters, such as amount of flue gas, temperature andconcentrationetcatregularperiod,iftheyarefoundtobeabnormal,askforreasonsandhandleitintime.定期檢查氣路系統(tǒng)，排灰系統(tǒng)工作狀況，覺察特別應(yīng)準(zhǔn)時排解。Checktheworkingstatusofpneumaticsystemandash-cleaningsystematregularperiod,removetheabnormalphenomenonintime.還有其他設(shè)備，應(yīng)先啟動下游設(shè)備。Whenthemachinestarts,connectthecompressedairtoairtank,connectthepowerofcontroller,startupash-cleaningdevice;ifthereareotherequipmentsinthesystem,startupthelowerreachequipmentfirstly.停機(jī)時，在工藝系統(tǒng)停頓之后，應(yīng)保持除塵器和引風(fēng)機(jī)連續(xù)工作一段時間，以除操作〔可用手動清灰〕將濾袋上的粉塵除掉，以防止潮氣影響而糊堵濾筒。Whenthemachinestops,forcleaningawaythehumidityanddustintheequipment,makethedustfilterandinduceddraftfantoworkcontinuouslyforaperiodaftertheprocesssystemstopped.Youmustpayattentiontomakeash-cleaningoperationrepeating(manualash-cleaningcouldbeused)fordustfilter,cleanawaythedustoffilterbag,foravoidingtheinfluenceofmoistureandfiltercylinderblocked.2Possiblefailureanddebugging故障特征Fault運行阻力大Runningresistanceisbig

Reasons煙氣結(jié)露粉塵糊堵濾筒fluegascondensationanddustblockedthefiltercylinder脈沖閥不工作Thepulsevalvedoesn”twork脈沖閥工作時提升閥未關(guān)閉Theliftvalvedoesn”tclosewhenpulsevalveruns壓縮氣源壓力太低Thepressureofcompressedairsourceistoolow一個或多個提升閥處于關(guān)閉狀態(tài)Oneormanyliftvalvesarein

排解方法DebuggingBlocktheventilationleakage,raisethetemperatureoffluegas清理或更換脈沖閥CleanorchangepulsevalveChecktheliftvalveorash-cleaningcontrollerCheckPneumaticsystemandaircompressor檢查提升閥或清灰把握器Checktheliftvalveor運行阻力小RunningresistanceissmallThepulsevalvedoesn”twork

closingstate工藝系統(tǒng)不工作Theprocesssystemdoesn”twork濾袋破損Breakageoffilterbag測壓裝置失靈Pressuretestingdeviceisnotwork電源斷電或清灰把握器失靈Powercut-offorash-cleaningcontrollerisnotwork脈沖閥內(nèi)有雜物Therearesundriesinthepulsevalve電磁閥線圈燒壞Magneticvalvecoilburnot壓縮空氣壓力太低Thepressureofcompressedairistoolow

ash-cleaningcontroller恢復(fù)工作ResumeworkChangeorrepairfilterbag更換或修理測壓裝置ChangeorrepairpressuretestingdeviceRestorepower,cleantheash-cleaningcontroller認(rèn)真清理脈沖閥Cleanthepulsevalvecarefully更換電磁閥Changemagneticvalve檢查氣路系統(tǒng)及壓縮機(jī)CheckthePneumaticsystemandcompressorTheliftvalvedoesn”twork

緣由及排解方法同脈沖閥Thereasonanddebuggingmethodaresamewiththepulsevalve.留意：當(dāng)除塵器消滅特別故障或除塵器實際工作條件與原設(shè)計條件有較大差異時，請及時與我公司聯(lián)系，以取得解決方法。Attention:Whenthedustfilterhasspecialtroubleortherearebigdifferencebetweenactualworkingconditionsandoriginaldesignconditions,contactourcompanyintimeforthetermsofsettlement.三、留意事項Pointsforattention1、設(shè)備運行前，請具體閱讀《使用說明書》和《操作規(guī)程PleasereadtheOperationManualandOperatingInstructioncarefullyandgraspthecorrectoperatingandmaintenanceknowledgebeforethemachinewasinmotion.2除塵系統(tǒng)正常運轉(zhuǎn)。Specially-assignedpersonisresponsiblefortheoperationandmaintenanceofdustfilter.Grasptheperformanceandstructureofdustfiltercompletely,discovertheproblemsandhandlethemforensuringthenormalrun