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1、.PAGE 21. 專業(yè)資料整理分享 完美WORD格式編輯 壓 力 釋 放 閥PRESSURE RELEASE VALVE使用說(shuō)明書OPERATION INSTRUCTIONXX明遠(yuǎn)電器設(shè)備有限公司SHENYANG MINGYUAN ELECTRIC EQUIPMENT CO., Ltd 完美WORD格式編輯 本說(shuō)明書適用于我公司生產(chǎn)的系列變壓器用壓力釋放閥,闡述其用途、性能、規(guī)格、技術(shù)參數(shù)、使用及安裝,供用戶參考。The Operation Instruction is applicable to pressure release valve of a series of transform
2、ers manufactured by our company, indicating its application, performances, specifications, technical parameters, usage and installation for uses reference. 1.壓力釋放閥用途和性能壓力釋放閥適用于油浸式電力變壓器、電力電容器及有載分接開關(guān)等,用來(lái)保護(hù)油箱。當(dāng)油浸式變壓器在運(yùn)行中出現(xiàn)故障時(shí),由于線圈過(guò)熱,使一部分變壓器油汽化,變壓器油箱中壓力迅速增加,這時(shí)壓力釋放閥在2ms內(nèi)迅速動(dòng)作,釋放壓力,保護(hù)油箱不致變形或爆裂。油箱內(nèi)的壓力再升高而達(dá)到
3、開啟壓力時(shí),壓力釋放閥應(yīng)再次動(dòng)作,直到油箱內(nèi)的壓力降到正常值。由于壓力釋放閥動(dòng)作后能可靠關(guān)閉,油箱外的水和空氣不能進(jìn)入油箱,變壓器內(nèi)部不會(huì)受大氣污染。Application and performance Pressure release valves play avital role in the protection of oil-immersed electrical equipments, such as transformers, high voltage switch gears, capacitor and on load tap-changers, etc. This devi
4、ce can prevent the oil-immersed electrical equipment from deformation or rupture. Should a fault occur in such electrical equipment, from deformation of rupture? Should a fault occurring in such electrical equipment, they are instantaneously vaporize the oil causing extremely rapid build-up of gaseo
5、us pressure? If mounting this type pressure release device on the oil-tank, when the pressure reaches to its opening pressure, it opens automatically within 2ms and relieves the pressure.2型號(hào)、規(guī)格及基本參數(shù)Type,specification and technical parameters 2.1型號(hào)的含義 Meaning of typeY S F / 特殊環(huán)境代號(hào)Special environment帶
6、機(jī)械信號(hào)標(biāo)JJ:mechanical signal帶信號(hào)開關(guān)標(biāo)KK:electrical signal兩者都帶標(biāo)KJKJ:Both withsignal噴油有效口徑Caliber of oil-gushing tubemm開啟壓力Opening pressurekPa設(shè)計(jì)序號(hào)Design serial number閥valve釋放release壓力pressure注:特殊環(huán)境代號(hào) note: special environment:TA: 干熱帶地區(qū)dry tropicTH: 濕熱帶地區(qū) humid tropicT: 干、濕熱帶地區(qū)dry、humid tropic例:YSF16-55/130K
7、KJT開啟壓力為55kPa,噴油口徑為130mm,帶電信號(hào)、機(jī)械信號(hào)。適用于干、濕熱帶地區(qū)的壓力釋放閥。Example: YSF16-55/130KKJT in which, opening pressure is 55kPa, caliber of oil-gushing tube is130mm and flange erection, with electrical and mechanical signal and waterproof, use in dry、humid tropic。2.2規(guī)格見(jiàn)表1Specificationsgiven in Table 表1 Table 噴油有效
8、口徑effective calibermm開啟壓力opening pressureKpa2015,25,35,5525508035,55,70,851302.3基本參數(shù)見(jiàn)表2Basic technical datagiven in Table表2 單位:kPa Table unit:kPa開啟壓力opening pressure152535557085開啟壓力偏差deviation of openingpressure5關(guān)閉壓力closing pressure813.51929.537.545.5密封壓力seal pressure915213342513.安裝尺寸Installation di
9、mensions3.1法蘭安裝尺寸見(jiàn)表3Flange installation dimensionsgiven in Table 表 單位mm Table unit : mm噴油有效口徑caliber of oil-gushing tube255080130連接管內(nèi)徑Internal diameter of connection tube4580130165安裝法蘭螺孔中心距center point distant of installation flange901301706、8型23510、12型240螺栓直徑數(shù)量diameter of boltunitsM103M124M1266、8型M
10、16612、16型M2083.2螺紋安裝尺寸見(jiàn)表Screw installation dimensionsgiven in Table 表單位mmTable unit: mm有效噴油口徑caliber of oil-gushing202550箱蓋開孔hole in tank lid324067螺紋螺距thread stepM271.5M361.5M602.04.壓力釋放閥的選用Selection of pressure release valve4.1有效噴油口徑的選擇見(jiàn)表Selection of effective caliber of oil-gushingsee Table 表 Tabl
11、e 有效噴油口徑mmeffective caliber of oil-gushing20255080130油箱內(nèi)油重total oil weight inoil-tank0.21.51.54.54.511.511.523若變壓器油箱內(nèi)油總重量超過(guò)23噸,可按下式選擇壓力釋放閥的數(shù)量:總油量噸/23130口徑壓力釋放閥的數(shù)量X=total oil weightt/23The effective caliber of oil-gushing may be chosen according to Table . If the total oil weight in oil-tank exceeds
12、23t,the quantity of pressure release device to be used may be chosen according to following formula:鎖帽Lock nut保護(hù)套protective cover導(dǎo)油裝置Oil equipment guide防雨帽Rain shield排油管Drain line標(biāo)示桿Indicator閥蓋Valvelid閥罩Valve cover接線盒Junction box螺釘Screw安裝螺栓Mountingbolt閥座Valve seat放氣閥Air vent valve密封膠墊Sealing gasket蝶
13、閥Butterfly valve螺母Nuts變壓器本體排油管Transformer bodydrain line圖一Picture I 注:變壓器運(yùn)行之前務(wù)必請(qǐng)將鎖帽卸下并將保護(hù)套帶上!Notes: be sure to remove the lock nut and wear the protective coverbefore starting the transformer! ! !圖示為壓力釋放閥動(dòng)作后的情形,動(dòng)作前標(biāo)示桿應(yīng)在原位,防雨帽應(yīng)與閥蓋接觸4.2 開啟壓力的選擇Selection of opening pressure首先計(jì)算關(guān)閉壓力的大小First calculate cl
14、osing pressurePG=PJ+PE+PQPG: 關(guān)閉壓力值kPaClosing pressurePJ: 壓力釋放閥承受靜壓值kPaPJ=H r kPaStatic pressure stood by pressure release valve PJ=H r kPaH: 最高油面至壓力釋放閥底面距離m Distance between Max. Oil level land bottom of pressurerelease valvesr: 變壓器油比重0.8510kg/mProportion of oil for Transformer按上式求出關(guān)閉壓力值后,可查表確定相應(yīng)開啟壓
15、力。After determining closing pressure opening pressure can be chosen according to Table .PE附加的安全裕度壓力57kPaAdditional safety marginPQ:強(qiáng)油循環(huán)冷卻附加安全裕度壓力57kPaForced oil circulation cooing additional safety margin 5. 壓力釋放閥的安裝與使用Installation and operation5.1 壓力釋放閥一般安裝在變壓器油箱蓋上或側(cè)壁上。It should be mounted on the c
16、over of side wall of the transformer tank.5.2對(duì)于法蘭結(jié)構(gòu)的壓力釋放閥,應(yīng)配置法蘭底座。The flange seat should be provided for mountingpressure release valves. 將變壓器本體上的安裝法蘭,蝶閥,壓力釋放閥的安裝螺栓孔對(duì)齊蝶閥兩端的密封膠圈要放平放正。Align the bolt holes of the flange the butterfly valve and the release valve on the transformer.將各安裝螺紋擰緊。Tighten the i
17、nstallation bolts. 將壓力釋放閥噴口法蘭、變壓器本體排油管法蘭及中間密封墊孔對(duì)齊。Align the flange of the release valve,the flange of the discharging oil pipe on the transformer and the middle sealing ring. 將連接螺栓擰緊。Tighten the connection bolts.5.3 螺紋連接的釋放閥,在變壓器箱蓋上開孔尺寸見(jiàn)表4,然后將產(chǎn)品配備的閥托焊上即可。A connecting pressure releasevalve with screw
18、, holes should be provided in the cover of transformer tank, thehole dimensions are in Table . The valve pad should be welded on the transformer.5.3.1 將壓力釋放閥閥托焊在變壓器箱體開口上Weld the release valve seat to the open 鎖帽hole of the transformer box.Lock nut5.3.2 將套有密封膠圈的壓力釋放 保護(hù)套擰入閥托螺紋中,要注意密封膠圈的protective cove
19、r安裝質(zhì)量,要平整不漏油。防雨帽Turn the release valve with the sealing Rain shieldrubber ring into the screw of the valve seat.標(biāo)示桿Pay attention to theinstallation quality of Indicator the sealing rubber ring and there should be 閥蓋Valve lidnooil leakage.閥罩5.4 每臺(tái)產(chǎn)品均配套有鎖帽,但它僅是Valve cover便于用戶在做變壓器整體密封試驗(yàn)接線盒時(shí)使用,變壓器運(yùn)行前必須
20、其取下。Junction box否則在變壓器出現(xiàn)故障時(shí),壓力釋放螺釘 閥不動(dòng)作,將引起嚴(yán)重后果。ScrewAll of the products equipped with lock nut,閥座but when seal test of the transformer, Valve seatthe lock should be in its place, when密封膠墊transformer put into use, it should be Sealing gaskettaken away.Otherwise the release valve 閥托will not act when
21、the transformer takes place Valve caretrouble,which will cause serious result.圖 二 PictureII 5.5請(qǐng)注意:取下鎖帽后必須確認(rèn)防雨帽是否完好地安裝在標(biāo)示桿上,并將保護(hù)套帶上,否則下雨時(shí)雨水浸入釋放閥,將引起電器部分損壞。Note:After the locknut is taken off,make sure the rain shield be installed well andwear the protective cover,otherwise rain will flow into the re
22、lease valve and cause the electric equipment damage.5.6安裝有16型壓力釋放閥的變壓器,灌油時(shí),務(wù)必請(qǐng)將放氣閥打開!Be sure to open the Air vent valve! When the transformer which Installated withpressure relief valvefilling grease,5.7信號(hào)開關(guān)接點(diǎn)容量應(yīng)符合表6規(guī)定。Contactor power of signal switch should comply with the valves in Table .表6 Table
23、電壓種類kind of voltagesupply電壓Vvoltage電阻負(fù)載AResistanceload感性負(fù)載Ainductance load交流AC22053cos=0.4直流DC0.30.05T=7ms6.到貨驗(yàn)收注意事項(xiàng)及故障處理方法 Arrival acceptance notice and fault treatment6.1檢查運(yùn)輸過(guò)程中壓力釋放閥是否有破損Check whether there is damage during transport6.2 文件是否丟失Whether the files are missing 6.3 螺紋安裝的釋放閥閥座是否丟失Whether the pressure releasevalve seat for screw installation is missing 6.4壓力釋放閥不動(dòng)作,檢查鎖帽是否拿掉Pressure relief valve does not move, check whether the locknut is removed6.5壓力釋放閥動(dòng)作后沒(méi)有信號(hào)輸出,應(yīng)檢查接線盒及其線路是否正確連接 After the pressure release valve movements no signal output, should check the wiring box, whether
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