切片機預(yù)防性保養(yǎng)

1、Preventive maintenance預(yù)防性的維護2010當心! Take care!2當心!Take care!3當心! Take care!4當心! Take care!5當心! Take care!6當心! Take care!7維護時間表 定期進行下列預(yù)防性檢查和維護工作對于操作人員及機床的安全都非常重要。 正確的定期維護能夠減少生產(chǎn)停工時間，并且為機床在保證產(chǎn)品質(zhì)量的情況下具有 更長的使用壽命奠定基礎(chǔ)。如果機床發(fā)生故障或?qū)C床進行修理之后，應(yīng)立即針對 故障或修理進行相應(yīng)的檢查和維護。 只有及時地對機床進行檢查和維護，才能保證機床的無故障順利運行和安全性。 Maintenance

2、 schedule The following list of intervals for preventive control and maintenance work is an important integral element for the safety of the operating personnel and the machine. Timely and proper execution will reduce production downtimes and form the basis of a long service life of the machine, pro

3、viding good production quality. If faults occur or after the execution of repairs, the control and maintenance work must be performed in relation to the respective faults or repairs. Fault-free operation and safety can only be guaranteed by the timely execution of control and maintenance work. 8切割過程

4、中During cutting 每天，在每次切割 前Daily before each cutting operation 每次切割后After each cutting procedure 檢查 Check 固定軸承和活動軸承的溫度 Temperature of the fixed and moveable bearings - 線匝的切割線結(jié)構(gòu) Wire structure winding spool 清潔 Clean - 工件支承臺 Workpiece support 檢查 Check - 檢查導(dǎo)輪的磨損情況 Check the wire guide rollers for wear 檢

5、查換向輪的校準情況和運行時間 Check the deflection rollers dor alignment and running time 清潔 Clean - 漿液斗 Slurry drawer - 漿液噴嘴 Slurry nozzles 1. 時間間隔 Interval 維護指導(dǎo) Maintenance instruction 9Cleaning the workpiece support 清潔工件支承臺時間間隔 Interval - 每天 Daily - 每次切割前 Before each cutting procedure 作業(yè) Work - 將支承臺表面的漿液沉淀清除干凈。

6、 Remove the slurry deposits from the support surface. 10 Cleaning the slurry drawer 清潔漿液斗時間間隔 Interval- 每次切割后 After each cutting procedure 作業(yè) Work - 清潔漿液斗 Clean the slurry drawer. Cleaning the slurry nozzles清潔漿液噴嘴時間間隔 Interval- 每次切割后 After each cutting procedure 作業(yè) Work - 并將其清潔。and clean them. 11每周或

7、機床長期停 用前 或運行 125 個小時 后。Weekly or before longer shutdowns of the machine or after 125 hours 清潔 Clean - 管路清潔 Pipe cleaning - 切割區(qū)域和線匝 Cutting area and winder - 漿液過濾管 Slurry filter tub - 漿液過濾器 Slurry filter 檢查 Check - 檢查換向輪軸承 Check deflection roller bearings - 漿液過濾器 Slurry filter 2. 時間間隔 Interval 維護指導(dǎo) M

8、aintenance instruction 12 Pipe cleaning 管路清潔 時間間隔 Interval - 每周 Weekly - 機床長期停用前 Before longer shutdowns of the machine - 運行 125 個小時后。 After 125 hours 作業(yè) Work - 沖洗漿液管道。 Flush the slurry pipes. 13Cleaning the cutting and winding area 清潔切割區(qū)域和繞線區(qū)域時間間隔 Interval - 每周 Weekly - 機床長期停用前 Before longer shutdo

9、wns of the machine - 運行 125 個小時后。 After 125 hours 作業(yè) Work - 清潔切割區(qū)域和繞線區(qū)域的漿液沉淀。Clean the cutting and winding area from slurry deposits. Slurry filter tub 漿液過濾管時間間隔 Interval - 每周 Weekly - 機床長期停用前 Before longer shutdowns of the machine - 運行 125 個小時后。 After 125 hours 作業(yè) Work - 清潔切割區(qū)域的漿液過濾管。 Clean the slu

10、rry filter tub in the cutting area. 14Slurry tank -Empty the slurry tank completely. -Remove deposits in the tank, clean the slurry tank with water. - Refill flushing carrier fluid. - Connect all hoses including slurry nozzles. - Run the flushing carrier fluid for at least 2 hours. - Swivel pulleys

11、of traversing devices and load cells must be cleaned well, so that the gap of 1 mm is free of dirt. - Empty the tank if flushing is completed. - Replace the slurry filter if necessary. Note: Flushing carrier fluid may be used several times3. 時間間隔 Interval 維護指導(dǎo) Maintenance instruction 每周或機床長期停 用前 或運行

12、 125 個小時 后。Weekly or before longer shutdowns of the machine or after 125 hours 15每月，或運行 500 個小時后。 Monthly or after 500 hours 清潔 Clean - 測力輪 Load-measuring roller 檢查 Check - 測力輪 Load-measuring roller - 球面座圈 Spherical seats - 軸承冷卻單元的旋轉(zhuǎn)式襯片Rotary lead-through bearing cooling unit - 線匝驅(qū)動皮帶Belt to winder

13、drive 進給滑塊單元的壓縮空氣Compressed air for feed slide unit 4. 時間間隔 Interval 維護指導(dǎo) Maintenance instruction 16 Load-measuring roller 測力輪 時間間隔 Interval - 每月。 Monthly - 運行 500 個小時后。After 500 hours 作業(yè) Work - 如果需要，清潔測力輪上的漿液。If necessary, clean the load-measuring roller from slurry. - 檢查固定環(huán)和測力輪軸承之間的間隙 （約 1mm）。 Che

14、ck the 1 mm gap between the fixed ring and the roller bearing17 Feed slide unit 進給滑塊單元時間間隔 Interval - 每月 Monthly - 運行 500 個小時后。 After 500 hours檢查 Check - 檢查壓力表上的壓力。 Check the pressure at the pressure gauge 18每 3 月，或運行 1500 小時后。every 3 months or after 1500 hours 潤滑 Lubricate - 進給絲桿 Feed spindle - 導(dǎo)軌架

15、直線導(dǎo)軌 Guide carriage / linear guides 活動軸承和固定軸承 Moveable and fixed bearings - 活動軸承的軸承襯套 Bearing bushes, moveable bearing - 固定軸承的軸承襯套 Bearing bushes, fixed bearing 檢查 Check - 排線裝置制動器 Sealing air - 密封空氣, 空氣維護單元的壓力開關(guān) Pressure switch air maintenance unit - 冷卻水連接 Cooling water connections 5. 時間間隔 Interval

16、維護指導(dǎo) Maintenance instruction 19 Adjust sealing air 調(diào)節(jié)密封空氣時間間隔 Interval - 每 3 個月。 Every 3 months - 運行 1500 個小時后。After 1500 hours 檢查Check - 根據(jù)下表檢查壓力。 Check the pressures according to the following table20 Lubricating the feed spindle 進給絲桿的潤滑時間間隔 Interval - 每 3 個月Every 3 months - 運行 1500 個小時后After 1500

17、 hours 作業(yè) Work - 重新潤滑進給絲桿Re-lubricate the feed spindle. 潤滑劑 Lubricant Isoflex Topas NCA52 (Klber 公司 )21Isoflex Topas NCA52 (KLBER 公司 )Klberplex BEM 34-132 BP Emergol HLP 220Turmopast MA2 (LUBCON 公司 ) STABURAGS NBU30 (KLBER 公司 ) 進給模塊的直線導(dǎo)軌， 進給模塊的絲桿 Linear guides feed module, Spindles feed module 軸承潤滑

18、（活動軸承和固定軸承） Bearing lubrication (moveable and fixed bearings) 齒輪裝置的攪拌器 Gear unit agitator 活動軸承和固定軸承的軸承襯套Bearing bushes moveable and fixed bearings 活動軸承和固定軸承的球面座圈 Spherical seat moveable and fixed bearings 潤滑劑 Lubricant 應(yīng)用對象 Use 22Lubricate the guide carriages of the linear guides 潤滑直線導(dǎo)軌的導(dǎo)軌架 時間間隔 Interval - 每 3 個月Every 3 months - 運行 1500 個小時后After 1500 hours 作業(yè) Work - 重新潤滑直線導(dǎo)軌的導(dǎo)軌架 Re-lubricate the guide carriages of the linear guides. 潤滑劑 Lubricant Isoflex Topas NCA52 (Klber 公司 )23 Lubricate the moveable and fixed bearings潤滑活動軸承和固定