制造型企業(yè)運作流程ppt課件

1、Source Photonics Confidential and ProprietaryAgenda市場信息搜集-產(chǎn)品概念-設(shè)計輸入-設(shè)計輸出-設(shè)計驗證-設(shè)計更改-設(shè)計確認訂單評審-制造BOM-物料方案與采購-來料檢驗-產(chǎn)品裝配-檢驗出貨-可靠性性監(jiān)控產(chǎn)品工藝-設(shè)備工裝夾具-作業(yè)平衡供應(yīng)商管理-倉庫管理-追溯性關(guān)鍵工序與培訓(xùn)審核與反審核 QA運作概要Source Photonics Confidential and ProprietaryOrganization Chart of QASource Photonics Confidential and ProprietaryOrganizat

2、ion Chart of QAQA IQAOQAIPQAQSFA/NPQAIQCSQETechIPQCIPQEPQEOQCISO DCNPQERMAFAEOBAQPM/CQESource Photonics Confidential and ProprietarySupplier ManagementSupplier Approval Supplier ReviewSource Photonics Confidential and ProprietaryCM ManagementCM Sourcing and QualificationSpeedy-TechHYT Co. (only for

3、SMT)CM ManagementCM Quality Plan QS assessment, Quality audit100% On-time DeliveryEnvironmental ManagementBusiness Continuity PlanIn-process monitor TQM/QCC Source Photonics Confidential and ProprietaryIQC Flow ChartMRB: Material Review BoardRTV: Return To VendorUAI: Use As IsSource Photonics Confid

4、ential and ProprietaryIPQC Flow Chart & Line StoppingNoYes AbnormityReportLevel CASeriousStop LineApprovedNoticeCARecoverCheckOKSlightEndSource Photonics Confidential and ProprietaryFQC, QCC, OBA Flow ChartFQC: Final Goods Quality ControlOQC: Outgoing Quality ControlOBA: Open Box AuditRwk: ReworkIns

5、p.: InspectionFQC Flow ChartOQC Flow ChartOBA Flow ChartSource Photonics Confidential and ProprietaryProduct Flow Chart(With Monitor)Visual InspectionOSA SolderingStoring & ShippingPCBA SeparatingPackingCalibration TestQA InspectionVisual InspectionBOSA Assembly 3S/330 degree C100% test by software1

6、00% tuning by softwareFunction / Spec. : AQL : 0.65Packing/ Cosmetic: AQL/2.5100% visual IPC-A-610D100% visualCosmetic100% power on; 70 degree C,8hrsOSA Pre-formingReference: (ANSI/ASQC Z1.4-2003) & (MIL-STD-105E)Mechanical Assembly Monitor CalibrationEEPROM InspectionAuto-TuningBurn-inAuto-Testing1

7、00% test by softwareSource Photonics Confidential and ProprietaryProduct Change ManagementPCN Flow ChartNoNoYesYesSpec/process change(PLG)Initiate PCN(QA/ PMK)Review PCNUpdate PCNForward PCN (DCC-M&S)M&S follow up Implement PCNFiling (DCC)Communicated with customer (M&S)Customers ApprovalSource Phot

8、onics Confidential and ProprietaryRMA ApplicationCustomer notify Fiberxon, request RMAReceive RMA request Investigation Confirm returns Issue RMA & Return / Exchange Receive RMA ProductReport to customer if necessary Identification Failure AnalysisRMA report Identify root cause Issue CAR for ActionF

9、ield ClaimRMAApprovalFailure Analysis ActionReportVerify CAR effectiveness Source Photonics Confidential and ProprietaryFailure Analysis Process QA/M&SQAQA/PEQA/PETeam: QA/R&D/PE/OPRQA/R&DQA/PE/R&DQA/Rel/The 3rd Party/SuppliersQA/PE/R&DSource Photonics Confidential and ProprietaryCustomer Complaint Feedbacks From Customers Which Claim Deviations fromProduct SpecificationQuality System RequirementQuality AgreementRespond within 24 Hours Investigation/corrective Action within 3 Working Days CAR Feedback to Customer within 7 Working DaysRMA Disposition