KISSsoft 2018 簡(jiǎn)易計(jì)算示例-內(nèi)嚙合直齒圓柱齒輪壽命及靜強(qiáng)度計(jì)算

1、KISSsoft 2018筒易計(jì)算示例-內(nèi)嚙合直齒圓柱齒輪壽命及靜強(qiáng)度計(jì)算已知條件：名稱符號(hào)單位數(shù)據(jù)備注模數(shù)m0.6小齒輪齒數(shù)z125內(nèi)齒圈齒數(shù)z275齒見bmm7齒輪中心距dmm15小齒輪轉(zhuǎn)速nr/min3000小齒輪輸入功率PKW1.9動(dòng)載荷系數(shù)KA1無沖擊，所以取1每天工作時(shí)間h8期望使用年限year3期望壽命h7200小齒輪材料20MnCrTi，滲碳淬火磨齒內(nèi)齒圈采用40Cr鋼制造并經(jīng)高頻淬火，A型齒面齒根均淬火，表面硬度均應(yīng)在50HRC以上。目的：確定其最佳的變位系數(shù)，計(jì)算校核其理論壽命曰 U-44 耳 5t:最大過載載何靜載何時(shí)的安全系數(shù) 軟件操作過程:1,雙擊Cylindrica

2、l gear pair.進(jìn)入?yún)?shù)填寫截面（右側(cè)）。2,現(xiàn)在Basic data中填寫齒輪信息，（齒輪中心距，也可以點(diǎn)擊右側(cè)的按鈕自動(dòng)計(jì)算出）：【因?yàn)槭莾?nèi)嚙合，所以內(nèi) 齒圈的齒數(shù)需要填寫成復(fù)制。如下截圖中箭頭所示】也可以進(jìn)入Data base tool中，根據(jù)需要添加自己需要的材料用以計(jì)算：1 os Extras HeLji眉圓圉*f G3 Data h as & toolL 4.11Il at a baseTitleADeep giroove Lail Lidi-iitj (.louLle raw.)UDLIWOEWNOFMLSDeep groove hall be ar in 且(.e in

3、l e 口卅ODOWOSWtTOFMLUBeep giro:ve tLiruzt L J.L Larlng (口nw sila.?WODOAOEWtTOFJ.U：Deep groove thrust bill be aid ng (. Lyi o z i de .1LinjWOBWtTOHiESBisk sptrmg shuidfirJ.MimF04ONDRTFour point cant：ict LearingODOWOSWtTOFMLiiiKousirig: n at erialBMTHOWSIXGKey s taniar 1NODO仰Lirie：r driv 曰 trainNODOKO

4、15Lmd apwtra.2OD0LkSTKOLLLubri cantstm:KL1TBHacks ral rug llcwuic cyLiiiJzicl gm2LinjZkDDrManufacture pro cess fur baTel wnd hyp u i d gR：mrw2UDLIZKLIK早乏七Di cl; spring ctlculfiti anEMWFOdO*teri：l IiLterference PitITil7MD1OHjMzsr ial Pl bin Lear nngeEMATWO 70H.krxal Skafh ? J.cilahiELMWOHOMateriM Spr

5、ing calculationwrFOOLlMatrWelded jcintsEMVT?i!oeoJIateri：il basic lataETiVkTKIS3Hateri J. : Dolt =EMXT骯1如Mater i：al of envelop ins worn wheeLsWCZLI0UHatari-jl : gGorsIMV?zoom血ter i al u 吐llhub-加口紋ti如gT?|IO2JIadi ic-a.tionE2OD0ZflflOMDDJU-tiSpline st：izid：=iidMODOM02BNeedle a ageWOOO腆順FM虹Heedle r .Il

6、er b earl ng. (m i th / ml tkout Int ernHl rangjWODO也舊順FM4ir alygon s tajidar 4JVUJU.仙叫Refer eno e pr c i 1 e Dili SUD2000ZPUJFE48DKeferencn profilesZDOnzrinrRcllang lIng T:lsrce ilosweEWODOWOETOLRsUwg le：irinK cleifaace Jarrel Xaller BeingsO|：|W05CLEPJiiyrCERailing 1-c：ingq Cylin-il clL r-:-llcr be

7、ar ing：E (.louLlq tgw)UDLIWOECLEjbKLFfCEKolling tearing clea-：ance CiliiLdri.cal roller beaiings (.louble row, full canplemenviODOWOECLEMCEKflllarig Ltaring claurajica Cvlin-dr l cal rollav bfi-krings I.Einlfi row)WODOWOECLIARiirrERglLing taring頃ge Cylia.dri. e1 rollcr bearixig；3 (single raw.! full

8、c:npl-：rTien.t)VlODO也 SLEARAJCERollirie I ear ins clearance Heep grDuvm ball besri ng (double row)toooWOECLEARMfCEKollirig Laring slearancIleep grdovc Lail bearing (.single rowjwtaoWOECLEyrCERailing twarir窿 clearaiice t口ur-pMiit contict be：arinEmmW05CLIUICEJEdi tCIqeaTaLlc TfTWFilterDl splajj* only

9、fl.cbiT0 lfl.t-a.sa-ts tMlcldWE-loEOfnroEOcncoiuE I fl o o o o n- o o o -u o fl 1- 1 9o.?2 E 2 s z _. ._.-2 0.- z s I 11111 1 1 1 1- 111 1 11Of let-1,Cr ad. .Steel, tirade 2,193 Stosl., Grad總 如 12 Steel. krade 2.SteeL tirade ,.Steel. tjr-s.J.e 1.Steel., chrade 1.SteeL Grad色 2.Steel. GtaJ己 2.,Steel.,

10、 chrade 1.如如白1.030 Stel. (rrad. .ZO Steel. 5rade 2.2Q2 Sfa&l %如白 1.KB400(kOIk)KB200(k：ia) 睡5出如做 HE丑i5：間！.： 皿355&：做 順5：輸A)KRCEO. Type 代心以J KFT54. Type A.：A3A) HK50. Tyre MAGKA) KRCEm) KBC5O. Type BUm) KHC5冬 Type 0(AHA) MICEE-e4(kaa)12130333e-L el 1 aLel jiutiL erTyje o trsfl.trierit all oya J/tkrongk

11、 Lar- all i/tkr cugli Lar :lLL oye i/through h：mr, J-L oy tluroTLgk hor。 1 oye d/tkr ough har- :lLL oye d/through h： JLan e/ a ri-luct i otl-La-B flan e/a ndnct i 口H-h：M flan e/i ndnct i on_kar Lin 竺/弓 ri-luct l :tl-Lai- flan e/a ndnct i m-h： flan /； ndnct i. ontar- fla/a e./i ndnct i. on-Lar flan e

12、/1 ndnct l on-Jiar c 心 a-ltA-J.bna 1A *T：T：T：T：T：T：T：T：T：T：T：T：T：T：C12140 121BO 121S9 12160 12162 121661217012172 1217S 12180 121621Z5O122CO12210122201223012240122EO 12260 i?7n(jradeGradeGr-aieGradeGradeGr-iieGradeGradeCr-aieGrade2, KK56-64(k!fr：=ii.de-64 W拙 (k.5260H3 (AijWA) 300HB (AGKA) 310HB伽砌 Z6

13、0HE浦做 300HB(AGMA)310HBZ60HE (AijWA) 30DHB (AJ3UA) 340HB 伯甌A)Grade Grfl.la Gt aleGra.sUGrua fiaA.) :?i I： AGWA JL .2_.3Z5Jffil5(AfflUkJ町,SHB15便敬) 0O.Olff；15(AiaM：i 知.dJUUBWM曲 30.OB15(AWl；a3 4Ee_haidenedCcasetL：ii_daneicce-lLi_lcrie 1cui triddTnitridedTni tridtdTnitridedTnitridedTm tri-ltdTnitridedTni

14、triJaJThitr1dedTnitridedNnitridadKui trided nitrided il； trid-id ui tr idednitrided ni tridtd nitriHhHbesrch the shovn caljnt T H E + E.Ssve| Edit |Close3,點(diǎn)擊下圖按鈕進(jìn)入齒輪變位系數(shù)確認(rèn)界面：Re leoj：IhjTiLer o t e etkIscewi dthPr oi 1 c mtiV oei c i entQnali ty (ISO 1.3E8：1335),I M wh IT.in 血7.0000 mk* | 口.4成 | -0.4

15、花4| Q F ?J01-C95皿ed* A(A2001: 2 th lyre A k-n-iri6 5 5 pattern. l.flsrJ: andOil lath Lubrication3+134,選擇第一種方式計(jì)算變位系數(shù)。點(diǎn)擊OK。得到推薦的變位系數(shù)。EO.QCODn Sizing of profile shift coefficientFor maxinun root safety1 (gecmehr: col botit：its) 0. ESB1ggea. doqoFor ndniHfliii topi and per gearQ./l | |9999. 口皿口 |0.6CO3O

16、.OCOJ15.QCO3Number o teethn pqnlYIirEmijm Ge ar1 (geoiietrical bouridarl es) -0.46230. 4B23 OFfltr imdair cut Loundfiary pdi* ga-u*-0.-1623Culc g!uearzFacevi J.thFl-oEi. 1 4 jzh 3 ci P fllst/ |3 m |Quality (ISO 1325.1955)Frofilt ski t oofioi43it0.753-3 4cd0.1CDL 0 1CC1 Ohardress pattern (ELajJt and

17、foot tiar T-1 E7 OOCC | | T. Dm 1.1.For Qptinid. spEfic sUdi理mriiTiWiGt blt 25,填寫Rating標(biāo)簽頁中填寫載荷和計(jì)算信息：6,點(diǎn)擊下圖中的計(jì)算按鈕即可計(jì)算齒輪壽命情況計(jì)算結(jié)果如下：（理論壽命滿足使用要求）10. SERVICE LIE, DAMAGERequired safety f&r tooth root Requ red safety f&r tooth flankShmin|SHmin0.510.66Service 肝e (calculated with required safeties)System s

18、e rvice life ih)Hatt12G1BGearlGear2Tootfi root service life h)HF an162e+0041e+006Tooth flankservice lite (h)HHatt1e+0U61e+U06Note: The entry 1e+006 h means th at th e Service life 1,000,000 n. am age calculated on th e basis of the rsquirsd servic 色 life H ( 720 0 3 h)=1%F2%H1%H2%P0-FInternal_gear_cal culation-repor