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1、. . . . China Novartis Institutes for Biomedical Research CO.,Ltd諾華(中國)生物醫(yī)學(xué)研究Novartis Shanghai Campus Phase I Construction Project諾華XX園區(qū)一期建設(shè)項目Animal Facility Construction Works動物房建設(shè)工程Document No.: C-P178-AF(192)-CSF-MS-000312-AUnderground Drain Pipe PressurePiping Pressure TestMethod Statement地下排水管道

2、方案Designation Name printed Signature Date Prepared ByEngineer許明明Reviewed ByTechnical Manager馮鍔Approved ByProject Manager龍軍China electronics system engineering No.2 construction CO.,LTD 中國電子系統(tǒng)工程第二建設(shè)2013-11-15目 錄 content1、工程概況 Project profile12、編制依據(jù) The basis of drawing up13、工藝流程圖 Process flow diagram

3、 24、材料簡介 The brief introduction of the material25、管道安裝方法Pipe installation method36、施工工藝 Construction process56.1施工準(zhǔn)備 Construction Preparation56.2施工方法 Construction method76.3施工順序 Construction sequence107、細(xì)部節(jié)點(diǎn) Detailed point117.1管溝節(jié)點(diǎn)圖 Pipe trench node graph117.2清掃口節(jié)點(diǎn)圖 Clean out node graph127.3套管節(jié)點(diǎn)圖Sle

4、eve node graph138、施工部署 Construction arrangement148.1現(xiàn)場組織管理機(jī)構(gòu)Site organization management institutions148.2安全與文明施工保障措施 Measure for the safe and civilizedconstruction1818 / 181、工程概況 Project profile本工程為諾華動物房項目地板以下排水管道系工程,包含2個系統(tǒng),生活污水排水系統(tǒng),實驗室排水系統(tǒng)。管道采用聚丙烯管,采用承插式連接,管道量約為1100米。各個系統(tǒng)的范圍描述如下:This engineering i

5、s the underground drainage pipe system of Novartis Animal Facility, which consists of two systems, sanitary waste piping systems, laboratory drainage system. Pipe adopt the polypropylene tubes and use a socket connection, pipe is about 1100 meters. The scope of the various systems is described as fo

6、llows:序號No.名稱Name工作內(nèi)容/系統(tǒng)描述Job content / System Description1生活污水排水管系統(tǒng)Sanitary WastePiping System各個生活污水點(diǎn)的廢水將通過管道收集至生活污水收集池,并由提升泵提升輸送至廠區(qū)污水管網(wǎng)。Every life sewage point of waste water through the pipe will collect to sewage collection pool, and be delivery to the factory sewage pipe network by lift pump.2實

7、驗室排污系統(tǒng)Lab Effluent Drainage實驗室廢水將通過管道收集至實驗室廢水收集池,并由提升泵輸送至廢水中和系統(tǒng),經(jīng)實驗室廢水中和站內(nèi)設(shè)備處理后排至室外污水收集池。特殊的實驗廢液將由業(yè)主在附近設(shè)置的桶槽收集外運(yùn)處理。Laboratory waste water will be collected through the pipe to the laboratory wastewater collection pool, and the lift pump delivery to waste water neutralization system, the laboratory w

8、aste water neutralization in station equipment processing back to outdoor sewage collection pool. Special experiment liquor will be paid by the owner from nearby setting tank collect outbound processing.2、編制依據(jù) the basis of drawing up1、建筑給水排水與采暖工程施工質(zhì)量驗收規(guī)范GB50242-2002Code for Acceptance of Constructio

9、n Quality of Water Supply Drainage and Heating WorksGB50242-20023、建筑給排水設(shè)計規(guī)范GB50015-2009Code for design of building water supply and drainageGB50015-20094、實驗動物設(shè)施建筑技術(shù)規(guī)范GB50447-2008Codes of Laboratory animal facilities buildingGB50447-20085、生物安全實驗室建筑技術(shù)規(guī)范GBT50346-2004Biological safety laboratory constru

10、ction technical specificationGBT50346-20046、污水綜合排放標(biāo)準(zhǔn)GB8978-1996IntegratedwastewaterdischargestandardGB8978-19967、諾華相關(guān)技術(shù)規(guī)范Seetheexisting nationalindustry standards andconstruction specifications8、施工圖紙Seetheexisting nationalindustry standards andconstruction specifications3、施工工藝流程圖Construction process

11、 flow diagram 施工準(zhǔn)備套管預(yù)埋測量定位挖碎石鋪細(xì)沙管道安裝灌水實驗管道驗收填細(xì)沙、碎石回填Construction preparation sleeve embedment measure positioning digging the gravel fill fine sand pipe installation irrigation experiment pipeline acceptance fill fine sand, gravel backfill4、材料簡介 brief introduction of the materialPP管,全稱納米超靜音阻燃耐高溫聚丙烯排

12、水管,是近年開發(fā)的新型排水管,具有優(yōu)良的綜合性能。靜音性能優(yōu)越,具有高強(qiáng)度、絕緣性好、吸水率低、熱變形溫度高(可長期承受95的熱水排放)、密度小、結(jié)晶度高等特點(diǎn)。有著良好的耐溶劑、耐油類、耐弱酸、弱堿等性能。還具有高度抗蠕變和應(yīng)力松弛能力,優(yōu)良的耐磨性,自潤滑性,無毒、環(huán)??苫厥?,是其它工程塑料不能相比的。PP pipe, the full name nanometer ultra mute flame retardant high temperature resistant polypropylene drain, is in recent years, development of new

13、 drain, mute superior performance, corrosion resistance, high temperature (95 can be long-term bear the hot water discharge), impact resistant performance is good, non-toxic, environmental protection can be recycled.施工前,熟悉PP管的常用管件參數(shù),有利于預(yù)制最簡潔的PP管的連接管段,既節(jié)約管材又提高管道安裝效率。Before construction, be familiar w

14、ith the commonly used PP pipe fittings parameters, be helpful for precast the most concise PP pipe connection section, not only save tube and improve the efficiency of pipe installation.5、管道安裝方法 Pipe installation methodPP管采用橡膠密封圈柔性承插連接,安裝方便快捷,接口緊密,不使用伸縮節(jié)(每一個連接管件即相當(dāng)于伸縮節(jié),如圖2.2管件結(jié)構(gòu)圖所示),既降低安裝費(fèi)用,又可避免水流沖擊

15、管壁時聲音向下一個管件傳遞引起共鳴.PP pipe, USES the rubber seal flexible socket connection, installation is convenient and quick, interface close together, do not use telescopic joint (every connection pipe fittings that is telescopic joint, as shown in figure 2.2 fitting chart shows), which decrease the installati

16、on cost, and can avoid flow impact sound when wall down a pipe fitting transfer resonate.管道連接步驟與要點(diǎn)如下: Pipe connection steps and main points are as follows:1上擴(kuò)口(承口)the flaring (socket)2下擴(kuò)口(承口)the next flaring (socket)3擴(kuò)口內(nèi)密封膠墊flaring inner seal rubber pad4上下擴(kuò)口連接管fluctuation flaring connecting pipe管道端口

17、處理管道預(yù)插入Pipe ends processingPipeline preliminary insert1)按所需長度用專用割管器切割管材,去除端口毛刺,再使外沿倒角15-45°According to the length with special pipe cutter cutting tube, remove port burr, and then make outside the edge chamfer 15-45 °2)去除管件內(nèi)密封圈,將直管預(yù)插入管件承口底部,在接口處用黑筆一次標(biāo)記。Removed within pipe sealing ring, wi

18、ll straight tube preliminary insert fitting socket bottom, in the outlet with black pen a mark. 管道實際插入深度標(biāo)記接口Interface cleaning 3)抽出直管6-12mm(夏季略少)用紅筆二次標(biāo)記,為管道安裝時實際插入深度。take straight tube 6-12 mm (summer slightly less) with a red pen secondary mark, for pipeline installation actual insert depth.4)清潔管件內(nèi)

19、側(cè)與直管外壁后,將密封圈適量用水潤濕,以提高接口密封質(zhì)量。然后把密封圈放入管件溝槽中。clean the inside and outside wall pipe straight, moisten the sealing ring with waterin order to improvetheseal quality of interface.Then putsealing ring into the groove of thepipe fittings密封圈處理和管道連接 Sealing ring processing and pipe connection5) 管件對準(zhǔn)直管后,用木質(zhì)榔

20、頭將管件打入至直管二次標(biāo)記紅線處。Fittingalignment straight pipe, use wooden hammer will fitting into to the straight pipe secondary mark in the red line.6、施工工藝 construction process 6.1、施工準(zhǔn)備 construction preparation進(jìn)場前的施工準(zhǔn)備要做好,施工前準(zhǔn)備是施工管理的重要環(huán)節(jié),準(zhǔn)備工作的完善與疏漏直接關(guān)系到工程施工能否順利展開,為避免施工管理中的盲目性、隨意性,確保高速、優(yōu)質(zhì)、安全、低耗、圓滿地完成施工任務(wù),我公司根據(jù)本工

21、程實際情況,周密地根據(jù)施工組織設(shè)計作好施工前的人員、材料、技術(shù)等各項準(zhǔn)備工作,做到科學(xué)組織,合理安排,計劃在先。 Entering the construction site, preparation prior to construction is an important part of the construction management. The improvement or oversight of the preparatory work is directly related to whether the construction could proceed smoothly

22、or not. In order to avoid blindness, arbitrary in the construction management, ensure high-speed, high-quality, safe, low power consumption and satisfactory completion of construction tasks, our company according to the actual situation of the project do all the preparatory work of the pre-construct

23、ion personnel, materials, technology, etc, based on the design of construction team. to make a scientific organization, reasonable arrangements , plan earlier. 材料準(zhǔn)備:聚丙烯管,成品支架Materials preparation: Polypropylene pipes,Product supports機(jī)具準(zhǔn)備: equipment and tool preparation:主要機(jī)具需用計劃:plan for the main equ

24、ipment and tool preparation1、 工具要求妥善保管,工具報廢后,不能隨意拋棄,搜集歸類后,統(tǒng)一處理;Tools require proper care and when the end-of-life of the tool, you can not discard, collect and disposal uniformly ;2、 材料存儲地配備不少于2具、不多于5具的手提式干粉滅火裝置。The place where the materials are stored, equipped with not less than two and not more t

25、han five portable dry powder fire extinguishing devices.序號機(jī)械或設(shè)備名稱name of equipment型號規(guī)格與用途model and function數(shù)量amount1照明燈 lighting36V/100W、200W5個2沖擊鉆(電錘)impact drill 配10鉆頭1200W/FT38E2把3磨光機(jī)polishingmachine管子切割cut the pipes2把4平鏟 fat shovel挖碎石Digging the rubble2把5撬prize挖碎石Digging the rubble2把6錘子,氈子hammer

26、,felt挖碎石Digging the rubble2把7三級配電箱three grade distribution box 空K2V2臺6.2、施工方法 construction method1.套管預(yù)埋 sleeve embedment土建施工管溝周圍做200寬的圍堰導(dǎo)墻,以便填碎石用,管道穿過圍堰采用鍍鋅鋼管做預(yù)埋套管。詳細(xì)做法見套管節(jié)點(diǎn)圖Build 200 wide cofferdam guide wall around Civil construction trench n order to fill with gravel, through the cofferdam pipe u

27、se the galvanized steel pipe for sleeve embedment. Detailed approach see node graph2.測量定位 measure positioning根據(jù)施工圖要求,以廠房定位軸線為基準(zhǔn),尺量地下排水管位置線,以細(xì)沙標(biāo)示碎石開挖位置線According to the requirements of the shop drawings, consider the shop positioning axis as the benchmark, measure line position of the underground dra

28、inage, use the fine sand to mark position line of gravel excavation3.挖碎石diggingthegravel 碎石開挖采用人工開挖,碎石槽開挖寬度應(yīng)一邊比排水管大100mm,用撬撬開壓實的碎石,平鏟鏟出碎石,槽底留一定坡度, Gravel excavation adopts artificial excavation, excavation width of one side of the gravel trench should be 50mm larger than the drainage pipe. Use the p

29、ry to open the compacted gravel and use the flat shovel to shovel gravel, left certain slope at the bottom of trench 4.鋪細(xì)沙fill in sand 碎石挖好之后,再在槽底鋪100mm厚的細(xì)沙,壓實,以保護(hù)管道,為了達(dá)到更好的壓實效果采用有一定濕度的細(xì)沙Gravel digging a well, and then spread on the bottom of the channel 2 cm thick sand, compaction, in order to prot

30、ect the pipeline, in order to achieve better compaction effect with fine sand with a certain humidity5.管道安裝pipe installation 管道的安裝嚴(yán)格按照管道的安裝方法和施工規(guī)范執(zhí)行,管道坡度符合規(guī)范,規(guī)范標(biāo)準(zhǔn)如下:pipe installation should be carried out according to code for construction and the installation method. The pipe slope is compliant wit

31、h the specification, the specification as follows: 塑料排水管道內(nèi)壁較光滑,結(jié)合對多項工程的調(diào)研,確定表5.2.3的坡度值Inside wall of plastic drainage pipe is more smooth, incorporate the survey of the multi-engineering, decide the slope value of table5.2.3表5.2.3 排水塑料管道的坡度 table 5.2.3 slop of plastic drainage pipe項次管徑(mm)pipe diame

32、ter標(biāo)準(zhǔn)坡度()standard slope最小坡度()Minimum slope150251227515831101264125105516074管道敷設(shè)時從最低點(diǎn)開始,按照規(guī)范要求坡度敷設(shè),依次進(jìn)行安裝。管道支架采用成品支架,支架只在管溝內(nèi)設(shè)置,支架間距按規(guī)范要求設(shè)置,規(guī)范要求如下:The pipe pavement starts from the lowest point according to the required slope, and install one by one. The pipe support adapt the product support. Only se

33、t the support in the trench, and set the required support spacing. The specification as follows: 3.3.9 參考中國工程建設(shè)標(biāo)準(zhǔn)化協(xié)會標(biāo)準(zhǔn)、資料和有關(guān)省市規(guī)定編寫。Comply according to the standards, information of the China Engineering Construction Standardization Association and code of related province and city表3.3.9 塑料管與復(fù)合管管道支架的

34、最大間距 Table 3.3.9 the maximum spacing of the plastic pipe and compound pipe supports公稱直徑(mm)Normal diameter121416182025324050637590110支架最大間距(m)maximum spacing of support立管 standpipe0.50.60.70.80.91.01.11.31.61.82.02.22.4水平管Horizontal pipe冷水管Cold pipe0.40.40.50.50.60.70.80.91.01.11.21.351.55熱水管Hot pip

35、e0.20.20.250.30.30.350.40.50.60.70.8管道伸出地面部分,先做一個木盒卡在鋼筋中間,以防澆筑混凝土?xí)r管道發(fā)生移位做法如下圖:Pipe out of the ground part, make a wooden card in the middle of the reinforcement, pouring concrete in case when the pipelines shift approach are as follows:5.灌水實驗irrigation experiment用軟管從臨時用水點(diǎn)取水,每個隱蔽管段低的一端用管帽封堵,從高的一端灌水,滿

36、水之后,用彩色筆畫線標(biāo)示水位,觀察15min,水位無水位降,管道連接處無漏水,表示合格。Use the hose to get water from the temporary water points, use the pipe cap to seal the low end of each hidden pipe, irrigate from the high end. after filling with water, draw the line to mark the water level with colored pen, observe 15min, when no water

37、level drop, no leakage at the pipe connection, which means that is qualified.6.管道驗收 pipeline acceptance 管道施工完畢后根據(jù)國家規(guī)定邀請甲方和監(jiān)理進(jìn)行管道施工驗收工作。After finishing the pipeline, invite the first party and supervisor to carry out the pipeline acceptance according to the national regulation. 7.填細(xì)沙、碎石回填fill fine sa

38、nd, gravel backfill 管道驗收完畢后,管道周圍用細(xì)沙填實,固定管道,然后碎石回填,用夯機(jī)夯實。After pipeline acceptance is completed, use the sand to fill around pipeline, firm pipe and backfill gravel, tamp with tamping machine.6.3、施工順序 construction sequence施工順序如下:construction sequence as follow:7、細(xì)部節(jié)點(diǎn)detailed point7.1、管溝節(jié)點(diǎn)圖 pipe trenc

39、h figure7.2、清掃口節(jié)點(diǎn)圖 cleanout figure7.3、套管節(jié)點(diǎn)圖 sleeve figure8、施工部署 construction arrangement8.1、現(xiàn)場組織管理機(jī)構(gòu) field management agency崗位職責(zé):duty 管道工程師職責(zé):The plumbing engineers responsibilities:A 負(fù)責(zé)本工程施工的設(shè)計,設(shè)計變更,現(xiàn)場技術(shù)指導(dǎo)。Responsible for the design of the construction of the Project, design changes, on-site techni

40、cal guidanceB 參加圖紙會審、處理設(shè)計變更、負(fù)責(zé)向施工人員進(jìn)行技術(shù)交底。Participate in the drawings review, preparation for the design changes, and be responsible for technical communication to construction workersC分管施工過程中的一切日常工作。Sub-charge all the daily work during the whole construction 質(zhì)量員工程師職責(zé): The quality engineers duties:A

41、 負(fù)責(zé)向施工班組進(jìn)行質(zhì)量交底,通報各分項工程的質(zhì)量要求和標(biāo)準(zhǔn),嚴(yán)格督促各施工班組按質(zhì)量標(biāo)準(zhǔn)實行。responsible for the quality communication to construction team, inform of the quality requirements and standards of the sub-project , strictly supervise the construction team to implement according to the quality standardsB 檢查督促班組自檢,對每天完成的工程進(jìn)行質(zhì)量檢查,并完成質(zhì)

42、量檢查日記錄。Inspection and supervision team carry out the self-test, quality inspection of the completed works every day, and complete quality inspection record.C 督促各班組對存在的質(zhì)量問題進(jìn)行整改,完善整改報告。Supervise each team to rectify quality problems, improve the rectification reportD 負(fù)責(zé)組織和協(xié)調(diào)工程的中間驗收和完工驗收。Responsible fo

43、r organizing and coordinating the acceptance of the middle of the project and completion.E 負(fù)責(zé)施工資料的整理和完備。Responsible for the collation of construction data 安全員工程師職責(zé): The Security engineers duties: A 負(fù)責(zé)制定項目安全管理計劃,安全設(shè)施要求和預(yù)算。Responsible for the developing the project safety management plan, security fac

44、ilities requirements and budget)B 負(fù)責(zé)員工進(jìn)場的安全培訓(xùn)和安全交底。Responsible for staff entering security training and tests,C 負(fù)責(zé)組織每周的安全例會和安全強(qiáng)化培訓(xùn)。Responsible for organizing the weekly safety meetings and safety intensive trainingD 負(fù)責(zé)每天的安全日常檢查,安全隱患的整改和處理。Responsible for the daily security routine inspections, recti

45、fication and processing of security risksE 負(fù)責(zé)分包商的安全管理,日常安全施工許可的申報。Responsible for the subcontractors safety management, the reporting of daily security construction permit.F 負(fù)責(zé)協(xié)助項目經(jīng)理進(jìn)行事故處理和調(diào)查,填寫事故與調(diào)查報告。Responsible for assisting the project manager for the handling and investigation of the accident,

46、filling in the accident investigation report.施工班組職責(zé):Construction teams responsibilitiesA 認(rèn)真學(xué)習(xí),嚴(yán)格執(zhí)行操作規(guī)程,模范遵守生產(chǎn)規(guī)章制度。Conscientiously study and strictly carry out the operation rules, abide by the rules and regulations of production.B 積極參加質(zhì)量培訓(xùn)活動,認(rèn)真執(zhí)行創(chuàng)優(yōu)質(zhì)量交底,不違章作業(yè),服從質(zhì)量人員的指導(dǎo)。Participate actively in the qua

47、lity of training activities, earnestly implement the excellence quality tests, no illegal operations, subject to the guidance of the quality staff .C 發(fā)揚(yáng)團(tuán)結(jié)友愛精神,在創(chuàng)優(yōu)質(zhì)量生產(chǎn)方面做到互相幫助、互相監(jiān)督、對新工人要積極傳授創(chuàng)優(yōu)質(zhì)量生產(chǎn)知識。Carry forward the spirit of unity and fraternity, help each other, supervise each other, actively impa

48、rt the excellence quality production knowledge on the new workers in the production of quality excellence.D 前要對所使用的機(jī)具、設(shè)備、防護(hù)用具與作業(yè)環(huán)境進(jìn)行質(zhì)量檢查,發(fā)現(xiàn)問題立即采取改進(jìn)措施。First perform quality checks on the use of machinery, equipment, protective equipment and working environment, problems ,take immediate measures for improvementE 維護(hù)一切安全設(shè)施和防護(hù)用具,做到正確使用,不準(zhǔn)拆改。Maintain all safety facilities and protec

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