控制計(jì)劃英文樣本

1、 控控制制計(jì)計(jì)劃劃 原型 預(yù)啟動(dòng) 生產(chǎn) CONTROL PLAN控制計(jì)劃號(hào)Control Plan Number關(guān)鍵聯(lián)系人/電話Key Contact/Phone原稿日期Date (Orig.)修改日期Date (Rev.)PHP-99144274767 REV (A0)2011315零件號(hào)/最新變化水平 Part Number/Latest Change Level核心小組 Core Term顧客工程批準(zhǔn)/日期（如果要求）Customer Engineering Approval/Date (If Reqd.)PHP-1119967REV(B01)零件名稱/描述供應(yīng)商/工廠批準(zhǔn)/日期顧客質(zhì)量

2、批準(zhǔn)/日期（如要求）Part Name/Description Supplier/Plant Approval/DateCustomer Quality Approval/Date (If Reqd.)泵殼 PUMP供應(yīng)商/工廠供應(yīng)商代碼其他批準(zhǔn)/日期（如要求）其他批準(zhǔn)/日期（如要求）Supplier/PlantSupplier CodeOther Approval/Date (If Reqd.)Other Approval/Date (If Reqd.)中國(guó)天津 Tianjin, China 零件過(guò)程號(hào)PART/PROCESS NUMBER特性CHARACTERISTICS方法METHODS

3、過(guò)程名/操作描述 PROCESS NAME/ OPERATION DESCRIPTION用于加工的機(jī)器，裝置，檢具，工裝MACHINE,DEVICE,JIG,TOOLS, FOR MFG.特殊特性分類SPECIALCHAR.CLASS號(hào)產(chǎn)品過(guò)程產(chǎn)品/過(guò)程特性/公差PRODUCT/PROCESS SPECIFICATION/ TOLERANCE評(píng)估/測(cè)量技術(shù)EVALUATION/ MEASUREMENT TECHNIQUE抽樣SAMPLE控制方法CONTROLMETHOD反應(yīng)計(jì)劃REACTION PLANNO.PRODUCTPROCESS尺寸SIZE頻次FREQ.OP-01來(lái)料檢驗(yàn)In-comi

4、nginspection鋁錠A380Aluminiumingot A380鋁錠化學(xué)成分Aluminiumingot chemicalcompositionCSi:7.5-9.5;Fe:1.3max; Cu:3.0-4.0; Mn:0.50max;Mg:0.10max;Ni:0.50max;Zn:3.0max;Sn:0.35max; 光譜分析儀Spectrograph1個(gè)樣塊(檢測(cè)3點(diǎn))Inspect1 sampleblock(3points)每爐Each furnace來(lái)料檢驗(yàn)記錄/供應(yīng)商檢驗(yàn)報(bào)告/保持試樣IncomingInspectionRecord/compare suppliersin

5、spectionreport/Keeping testsamples停止使用并根據(jù)不合格品控制程序處理Hold onand dispose thematerial as percontrol of no-conformanceproductprocedure雜質(zhì)/表面腐蝕Impurity/appearancecauterization斷口檢驗(yàn) /外觀檢驗(yàn)Broken sectioninspection/appearance inspection目測(cè)Visual1次 once每爐Each furnace來(lái)料檢驗(yàn)記錄/比較供應(yīng)商檢驗(yàn)報(bào)告/保持試樣IncomingInspectionRecord/c

6、ompare suppliersinspectionreport/Keeping testsamples停止使用并根據(jù)不合格品控制程序處理Hold onand handle thematerial as perto no-conformanceproductprocedure壓鑄試棒Diecastingtestingbars壓鑄試棒作業(yè)指導(dǎo)書Die cast test barinstruction 目測(cè)Visual5根試棒5 piecestest bars每爐Each furnace標(biāo)識(shí)試棒并保存Label testbars andreserver重新壓鑄試棒Die cast testbars

7、 again 壓鑄試棒機(jī)械性能Mechanicalproperty for diecast test bars屈服強(qiáng)度:160minMPa,抗拉強(qiáng)度:325minMPa， 延伸率:3.5 %,Yieldstrength:160minMPa, Tensilestrength:325minMPa，Elongation:3.5%拉伸試驗(yàn)機(jī)TensilemachineWDW 32003根試棒3 testbars 每爐Each furnace來(lái)料檢驗(yàn)記錄Incomingmaterialinspectionrecord 評(píng)估生產(chǎn)的產(chǎn)品并根據(jù)不合格品控制程序處理Review previousproduct,

8、 disposeproduct as percontrol of noconformanceproductprocedure二次件來(lái)料檢驗(yàn)Secondary partsin-cominginspectionMF-9945-3WEEP PLUG材料MaterialGM6199MGALVALUM目測(cè)Visual1次 once每批Each batch供應(yīng)商檢驗(yàn)報(bào)告suppliersinspectionreport 停止使用并根據(jù)不合格品控制程序處理Hold onand dispose thematerial as percontrol of no-conformanceproductprocedur

9、e直徑Diameter25.680.04千分尺M(jìn)icrometer2-5每批Each batch來(lái)料檢驗(yàn)記錄IncomingInspectionRecordPrototypePre-LaunchProduction零件過(guò)程號(hào)PART/PROCESS NUMBER特性CHARACTERISTICS方法METHODS過(guò)程名/操作描述 PROCESS NAME/ OPERATION DESCRIPTION用于加工的機(jī)器，裝置，檢具，工裝MACHINE,DEVICE,JIG,TOOLS, FOR MFG.特殊特性分類SPECIALCHAR.CLASS號(hào)產(chǎn)品過(guò)程產(chǎn)品/過(guò)程特性/公差PRODUCT/PRO

10、CESS SPECIFICATION/ TOLERANCE評(píng)估/測(cè)量技術(shù)EVALUATION/ MEASUREMENT TECHNIQUE抽樣SAMPLE控制方法CONTROLMETHOD反應(yīng)計(jì)劃REACTION PLANNO.PRODUCTPROCESS尺寸SIZE頻次FREQ.厚度Thickness1.40.2卡尺Caliper2-5每批Each batchOP-02入庫(kù)Move Material toStock入庫(kù)MoveMaterialto Stock產(chǎn)品的搬運(yùn)、存儲(chǔ)、防護(hù),先進(jìn)先出Transiting,storage,protection forproduct,FIFO 目測(cè)Visu

11、al100%區(qū)域，標(biāo)識(shí),產(chǎn)品的搬運(yùn),存儲(chǔ),包裝,防護(hù)和交付管理規(guī)定Areamanaagement,labeling,Shipping storage,preservationand delivery forproductmanegementregulation 復(fù)查在庫(kù)品,重新擺放標(biāo)識(shí)recheck productinstock,relocationand relabelingOP-03熔化 melti鋁錠上料與熔化Alminium ingotfeeding and meltSTM-700JZR1,JZR2 設(shè)定溫度 (熔化區(qū)) set- uptemperature(melt area)800

12、-900C溫控器Temperaturecontroler1次 Once每小時(shí) Everyhour作業(yè)指導(dǎo)書，培訓(xùn)，Processmonitoringrecord,instruction,training停止生產(chǎn)，通知主管/班長(zhǎng)Stopproducing andnotifysupervisor/teamleader 出爐溫度Come outfurnacetemperature 700C-720C熱電偶 /溫控器Thermocouple/Temperature controler100%過(guò)程監(jiān)控記錄,作業(yè)指導(dǎo)書，培訓(xùn)，Processmonitoringrecord,instruction,trai

13、ning停止生產(chǎn)，通知主管/班長(zhǎng)Stopproducing andnotifysupervisor/teamleader 化學(xué)成分ChemiccompositionCSi:7.5-9.5;Fe:1.3max; Cu:3.0-4.0; Mn:0.50max;Mg:0.10max;Ni:0.50max;Zn:3.0max;Sn:0.35max; 光譜分析儀Spectroanalysis 1個(gè)樣塊(檢測(cè)3點(diǎn))Inspect1 sampleblock(3points)8小時(shí)8hours化學(xué)成分檢驗(yàn)作業(yè)指導(dǎo)書,保持試樣chemicalcompositioninspectioninstruction/Ke

14、eping testsamples停止使用并根據(jù)不合格品控制程序處理Hold onand handle thematerial as perto no-conformanceprocedure精煉,轉(zhuǎn)運(yùn)Refine,transport溫度temperature 690C-710C熱電偶Thermocouple100%過(guò)程監(jiān)控記錄,作業(yè)指導(dǎo)書，培訓(xùn)，Processmonitoringrecord,workinstruction,training停止生產(chǎn)，通知主管/班長(zhǎng)Stopproducing andnotifysupervisor/teamleader 除渣劑 Exceptdregs dosa

15、ge0.2-0.5%計(jì)算Calculate100%作業(yè)指導(dǎo)書，培訓(xùn)，Processmonitoringrecord,workinstruction,training停止生產(chǎn)，通知主管/班長(zhǎng)Stopproducing andnotifysupervisor/teamleader A精煉劑 Refinedosage0.50%計(jì)算Calculate100%作業(yè)指導(dǎo)書，培訓(xùn)，Processmonitoringrecord,workinstruction,training停止生產(chǎn)，通知主管/班長(zhǎng)Stopproducing andnotifysupervisor/teamleader B除氣 Elimin

16、ategas5分鐘 /5min除氣機(jī)Eliminate gasmachine100%作業(yè)指導(dǎo)書，培訓(xùn)，Processmonitoringrecord,workinstruction,training停止生產(chǎn)，通知主管/班長(zhǎng)Stopproducing andnotifysupervisor/teamleader OP-04壓鑄Die casting 停止使用并根據(jù)不合格品控制程序處理Hold onand dispose thematerial as percontrol of no-conformanceproductprocedure來(lái)料檢驗(yàn)記錄IncomingInspectionRecord

17、零件過(guò)程號(hào)PART/PROCESS NUMBER特性CHARACTERISTICS方法METHODS過(guò)程名/操作描述 PROCESS NAME/ OPERATION DESCRIPTION用于加工的機(jī)器，裝置，檢具，工裝MACHINE,DEVICE,JIG,TOOLS, FOR MFG.特殊特性分類SPECIALCHAR.CLASS號(hào)產(chǎn)品過(guò)程產(chǎn)品/過(guò)程特性/公差PRODUCT/PROCESS SPECIFICATION/ TOLERANCE評(píng)估/測(cè)量技術(shù)EVALUATION/ MEASUREMENT TECHNIQUE抽樣SAMPLE控制方法CONTROLMETHOD反應(yīng)計(jì)劃REACTION

18、PLANNO.PRODUCTPROCESS尺寸SIZE頻次FREQ.安裝模具 Installmould安裝模具Installmould模具安裝正確Install mouldcorrectly目測(cè)Visual1次 Once開始生產(chǎn)，調(diào)整Startproduction,adjustion首件檢驗(yàn)First pieceinspection停止生產(chǎn)，重新調(diào)整,通知主管/班長(zhǎng)Stopproducing ,re-adjustingandnotifysupervisor/teamleader 模具預(yù)熱Mould warm-up模具溫度Mouldtemperaturecontrol熱模20模次以上 Heatm

19、ould 20MIN目測(cè)Visual1次 Once開始生產(chǎn)，調(diào)整Startproduction,adjustion過(guò)程監(jiān)控記錄,作業(yè)指導(dǎo)書，培訓(xùn)Processmonitoringrecord,instruction,training停止生產(chǎn)，通知主管/班長(zhǎng)Stopproducing andnotifysupervisor/teamleader 保溫Heat preservation溫度temperature KEY660C-680C數(shù)字顯示器Digitalindicater1次 Once 4小時(shí) 4Hours過(guò)程監(jiān)控記錄,作業(yè)指導(dǎo)書，培訓(xùn)Processmonitoringrecord,inst

20、ruction,training停止生產(chǎn)，通知主管/班長(zhǎng)Stopproducing andnotifysupervisor/teamleader 化學(xué)成分ChemiccompositionCSi:7.5-9.5;Fe:1.3max; Cu:3.0-4.0; Mn:0.50max;Mg:0.10max;Ni:0.50max;Zn:3.0max;Sn:0.35max; 光譜分析儀Spectroanalysis 1個(gè)樣塊(檢測(cè)3點(diǎn))Inspect1 sampleblock(3points)8小時(shí)8hours化學(xué)成分檢驗(yàn)作業(yè)指導(dǎo)書,保持試樣chemicalcompositioninspectionin

21、struction/Keeping testsamples停止使用并根據(jù)不合格品控制程序處理Hold onand handle thematerial as perto no-conformanceprocedure壓鑄參數(shù)設(shè)定Set up die-castingparameter參數(shù)設(shè)定Set upparameter作業(yè)指導(dǎo)書 work instruction量表/ 數(shù)字顯示器 Gaugemeter/Digitalindicater1次 Once 4小時(shí) 4Hours首件檢驗(yàn),過(guò)程監(jiān)控記錄 ,預(yù)防性維護(hù)Firstpieceinspection,processmonitoringrecord

22、,Preventivemaintainence 停止生產(chǎn)，重新調(diào)整,通知主管/班長(zhǎng)Stopproducing ,re-adjustingandnotifysupervisor/teamleader 快速閥開速度Fast shotspeed KEY量表/ 數(shù)字顯示器 Gaugemeter/Digitalindicater1次 Once 4小時(shí) 4Hours增壓壓力ntensification pressureKEY量表/ 數(shù)字顯示器 Gaugemeter/Digitalindicater1次 Once 4小時(shí) 4Hours高速位置switchlocationfrom slowspeed tofa

23、st speed KEY量表/ 數(shù)字顯示器 Gaugemeter/Digitalindicater1次 Once 4小時(shí) 4Hours首件、過(guò)程檢驗(yàn)First piece andprocessinspection 外觀(巡檢）Appearance（patrolinspection)鋁件毛坯外觀檢驗(yàn)作業(yè)指導(dǎo)書Appearanceinspection instructionfor aluminium casting目視Visual1班/調(diào)整Shift/Set-up首件及過(guò)程檢驗(yàn)記錄Firstpiece and inprocessinspectionrecord通知生產(chǎn)組長(zhǎng),隔離,重新調(diào)整并根據(jù)不合

24、格品控制程N(yùn)otify shift ofDC workshop tolabel, isolate ,re-adjust anddispose parts asper control ofno-conformanceproductprocedure外觀(自檢）Appearance（self-inspection)鋁件毛坯外觀檢驗(yàn)作業(yè)指導(dǎo)書Appearanceinspection instructionfor aluminium casting目視Visual100%作業(yè)指導(dǎo)書，培訓(xùn)，防錯(cuò)Workinstruction,training, ErrorProofing零件過(guò)程號(hào)PART/PROCES

25、S NUMBER特性CHARACTERISTICS方法METHODS過(guò)程名/操作描述 PROCESS NAME/ OPERATION DESCRIPTION用于加工的機(jī)器，裝置，檢具，工裝MACHINE,DEVICE,JIG,TOOLS, FOR MFG.特殊特性分類SPECIALCHAR.CLASS號(hào)產(chǎn)品過(guò)程產(chǎn)品/過(guò)程特性/公差PRODUCT/PROCESS SPECIFICATION/ TOLERANCE評(píng)估/測(cè)量技術(shù)EVALUATION/ MEASUREMENT TECHNIQUE抽樣SAMPLE控制方法CONTROLMETHOD反應(yīng)計(jì)劃REACTION PLANNO.PRODUCTPR

26、OCESS尺寸SIZE頻次FREQ.內(nèi)部缺陷Insidedefect內(nèi)部缺陷(氣孔等)Inside defect(gashole etc.)X光測(cè)量機(jī)XG-150 X-raymachine1腔1件1Eachcavity班/調(diào)整Shift/Set-up作業(yè)指導(dǎo)書，培訓(xùn)Workinstruction,training評(píng)估生產(chǎn)的產(chǎn)品，不合格產(chǎn)品控制程序Reviewpreviousproduct, disposeproduct as percontrol of noconformanceproductprocedure總高All Height51.30.3深度尺Depth gauge1班/調(diào)整Shif

27、t/Set-up檢驗(yàn)作業(yè)指導(dǎo)書/加工作業(yè)指導(dǎo)書,首次檢驗(yàn)報(bào)告，首件檢驗(yàn)，過(guò)程檢驗(yàn)。Inspectionworkinstructon/operationinstruction,ISIR, FirstPieceInspection，proccessinspection標(biāo)識(shí),隔離,調(diào)整工裝，重新檢查，評(píng)估前面加工的零件label,isolate,adjust tooling,recheck, reviewpreviousmachined part.軸承孔直徑Bearing BoreDiameter29.10.3卡尺Caliper1班/調(diào)整Shift/Set-up軸承孔倒角Bearing BoreCh

28、amfer1.530目測(cè)Visual1班/調(diào)整Shift/Set-up水封孔直徑Seal CupDiameter29.10.3卡尺Caliper1班/調(diào)整Shift/Set-up水封孔倒角Seal CupChamfer1.730目測(cè)Visual1班/調(diào)整Shift/Set-up大面槽深度Groove Depth(big surface)6.00.1深度尺Depth gauge1班/調(diào)整Shift/Set-up大面槽寬度(上部)GrooveWidth (top)4.00.1卡尺Caliper1班/調(diào)整Shift/Set-up大面安裝孔直徑mountingHole Diameter4.20.3.卡

29、尺Caliper1班/調(diào)整Shift/Set-up大面到水封端面距離Distance FromBig Surface ToSeal CupSurface6.50.3深度尺Depth gauge1班/調(diào)整Shift/Set-up安裝孔臺(tái)高M(jìn)ounting HoleBoss Height12.00.3卡尺Caliper1班/調(diào)整Shift/Set-up壓蓋孔直徑Press HoleDiameter25.580.02卡尺Caliper1班/調(diào)整Shift/Set-up壓蓋孔深度Press HoleDepth40.00.3卡尺Caliper1班/調(diào)整Shift/Set-up水封孔深度Seal CupD

30、epth9.50.5卡尺Caliper1班/調(diào)整Shift/Set-up軸承孔端面倒角深度BearingBore SurfaceChamfer Depth3.60.3卡尺Caliper1班/調(diào)整Shift/Set-up軸承孔端面倒角角度 BearingBore SurfaceChamfer30.00.5FA1班/調(diào)整Shift/Set-up大面平面度 BigSurfcePlateness0.2FA1班/調(diào)整Shift/Set-up大面局部平面度Big SurfcePart Plateness0.1/100FA1班/調(diào)整Shift/Set-up孔位置Hole Position55.00.15;1

31、9.00.15;FA1首件First Piece孔位置Hole Position37.00.15;43.00.15;FA1首件First Piece零件過(guò)程號(hào)PART/PROCESS NUMBER特性CHARACTERISTICS方法METHODS過(guò)程名/操作描述 PROCESS NAME/ OPERATION DESCRIPTION用于加工的機(jī)器，裝置，檢具，工裝MACHINE,DEVICE,JIG,TOOLS, FOR MFG.特殊特性分類SPECIALCHAR.CLASS號(hào)產(chǎn)品過(guò)程產(chǎn)品/過(guò)程特性/公差PRODUCT/PROCESS SPECIFICATION/ TOLERANCE評(píng)估/測(cè)

32、量技術(shù)EVALUATION/ MEASUREMENT TECHNIQUE抽樣SAMPLE控制方法CONTROLMETHOD反應(yīng)計(jì)劃REACTION PLANNO.PRODUCTPROCESS尺寸SIZE頻次FREQ.孔位置Hole Position44.00.15;50.00.15;FA1首件First Piece孔位置Hole Position50.00.15;54.00.15;FA1首件First PieceOP-05切邊修整Trimming外觀Appearance鋁件毛坯外觀檢驗(yàn)標(biāo)準(zhǔn)Appearanceinspection standardfor aluminium casting目測(cè)V

33、isual 100%操作工自檢，作業(yè)指導(dǎo)書，培訓(xùn)operator slef-inspection,Workinstruction,training標(biāo)識(shí),隔離,重新修整或依據(jù)不合格品控制程序處理Label, Isolateand re-trim ordispose productas per control ofno-conformanceproductprocedure OP-06入庫(kù)Move Material toStock入庫(kù)MoveMaterialto Stock產(chǎn)品的外觀,搬運(yùn)、存儲(chǔ)、防護(hù),先進(jìn)先出Appearance,transiting,storage ,protectionfor

34、 product,FIFO 目測(cè)Visual100%作業(yè)指導(dǎo)書,區(qū)域，標(biāo)識(shí),倉(cāng)庫(kù)管理規(guī)定Workinstruction,Areamanaagement,labeling,warehousemanegementregulation標(biāo)識(shí),隔離并根據(jù)不合格品控制程序處理,復(fù)查在庫(kù)品,重新擺放Label ,isolateand dispose asper to no-conformanceprocedure,recheck product instock,relocation OP-08在鉆床上鉆泄水孔Drill weep holeon drill press泄水孔直徑Weep holediamete

35、r5.000.25 (Thru)卡尺Caliper1班/調(diào)整Shift/Set-up檢驗(yàn)作業(yè)指導(dǎo)書/加工作業(yè)指導(dǎo)書,首次檢驗(yàn)報(bào)告，首件檢驗(yàn)，過(guò)程檢驗(yàn)。Inspectionworkinstructon/operationinstruction,ISIR, FirstPieceInspection，proccessinspection標(biāo)識(shí),隔離,調(diào)整工裝，重新檢查，評(píng)估前面加工的零件label,isolate,adjust tooling,recheck, reviewpreviousmachined part.42小時(shí)2Hours泄水孔位置度Weep holelocationWITHIN0.5(

36、M)AB(M)FARO1ISIR目測(cè)visual（比對(duì)樣件compearesample無(wú)需記錄 norecord）1調(diào)整/Set-up100%泄水孔高度Weep holeheight15(basic)FA/高度尺FA/Heightgage1班/調(diào)整Shift/Set-up送QA1件Handover 1 toQA調(diào)整/Set-upOP-10裝卡毛坯Loadrough csting inmachining 卡具Fixture零件裝到卡具Component onFixture裝卡Loading正確裝卡On Fixturecorrectly目測(cè)visual100%操作工自檢,作業(yè)指導(dǎo)書，培訓(xùn)，防錯(cuò)Op

37、erater self-inspection,workinstruction,training, ErrorProofing重新裝卡Re-locateOP-11加工端面/軸承孔和水封孔等turning topsurface /bearinghole and seal cup軸承孔直徑bearing borediameter C29.924-29.949內(nèi)徑千分尺/CMMIDMicometer/CMM1班/調(diào)整Shift/Set-up氣動(dòng)量?jī)xAir gage100%SPC(4件/每小時(shí)4psc/hour)軸承孔位置度bearing borelocation C0.15(M)AB(M)CMM1班/

38、調(diào)整Shift/Set-up送QA1件Handover 1 toQA調(diào)整/Set-up軸承孔垂直度bearing boreperpendicularity C0.13(M)ACMM1班/調(diào)整Shift/Set-up檢驗(yàn)作業(yè)指導(dǎo)書/加工作業(yè)指導(dǎo)書,首次檢驗(yàn)報(bào)告，首件檢驗(yàn)，過(guò)程檢驗(yàn)。Inspectionworkinstructon/operationinstruction,ISIR, FirstPieceInspection，proccessinspection標(biāo)識(shí),隔離,調(diào)整工裝，重新檢查，評(píng)估前面加工的零件label,isolate,adjust tooling,recheck, review

39、previousmachined part.零件過(guò)程號(hào)PART/PROCESS NUMBER特性CHARACTERISTICS方法METHODS過(guò)程名/操作描述 PROCESS NAME/ OPERATION DESCRIPTION用于加工的機(jī)器，裝置，檢具，工裝MACHINE,DEVICE,JIG,TOOLS, FOR MFG.特殊特性分類SPECIALCHAR.CLASS號(hào)產(chǎn)品過(guò)程產(chǎn)品/過(guò)程特性/公差PRODUCT/PROCESS SPECIFICATION/ TOLERANCE評(píng)估/測(cè)量技術(shù)EVALUATION/ MEASUREMENT TECHNIQUE抽樣SAMPLE控制方法CONT

40、ROLMETHOD反應(yīng)計(jì)劃REACTION PLANNO.PRODUCTPROCESS尺寸SIZE頻次FREQ.送QA1件Handover 1 toQA調(diào)整/Set-up軸承孔圓柱度bearing borecylindricity0.01CMM1班/調(diào)整Shift/Set-up送QA1件Handover 1 toQA調(diào)整/Set-up軸承孔倒角bearing bore 10.5300.5目測(cè)Visual1班/調(diào)整Shift/Set-up120軸承孔深度bearing boredepth21.80.1深度尺Depth gauge1班/調(diào)整Shift/Set-up120中孔直徑Middle Hol

41、eDiameter26.20.25塞規(guī)Plug gauge1班/調(diào)整Shift/Set-up120中孔位置Middle Holelocation0.25（M)C(M)CMM1班/調(diào)整Shift/Set-up送QA1件Handover 1 toQA調(diào)整/Set-up水封直徑Seal cupdiameterC29.934-29.960內(nèi)徑千分尺/CMMIDMicometer/CMM1班/調(diào)整Shift/Set-up塞規(guī)Plug gauge100%水封跳動(dòng)Seal CupRunout 0.1(M)C(M)CMM1班/調(diào)整Shift/Set-up送QA1件Handover 1 toQA調(diào)整/Set-u

42、p水封孔倒角Seal cupchamfer1.250.05 *300.5 目測(cè) / 卡尺Visual/Caliper1班/調(diào)整Shift/Set-up120水封端面高度Seal CupBottomSurface Height70.1深度尺Depth gauge1班/調(diào)整Shift/Set-up120總高All Height50.690.25卡尺Caliper1班/調(diào)整Shift/Set-up120軸承孔外倒角Bearing BoreOutsideChamfer 1.30.18 *300.5 目測(cè)visual1首件First Piece軸承孔外倒角圓弧BearingBore OutsideCha

43、mfer radiusR1.50.5目測(cè)visual1ISIR軸承孔外倒角深度BearingBore OutsideChamfer Depth3.80.5深度尺Depth gauge1班/調(diào)整Shift/Set-up120軸承孔垂直度bearing boreperpendicularity C0.13(M)ACMM零件過(guò)程號(hào)PART/PROCESS NUMBER特性CHARACTERISTICS方法METHODS過(guò)程名/操作描述 PROCESS NAME/ OPERATION DESCRIPTION用于加工的機(jī)器，裝置，檢具，工裝MACHINE,DEVICE,JIG,TOOLS, FOR MF

44、G.特殊特性分類SPECIALCHAR.CLASS號(hào)產(chǎn)品過(guò)程產(chǎn)品/過(guò)程特性/公差PRODUCT/PROCESS SPECIFICATION/ TOLERANCE評(píng)估/測(cè)量技術(shù)EVALUATION/ MEASUREMENT TECHNIQUE抽樣SAMPLE控制方法CONTROLMETHOD反應(yīng)計(jì)劃REACTION PLANNO.PRODUCTPROCESS尺寸SIZE頻次FREQ.軸承孔外倒角角度BearingBore OutsideChamfer angle300.5FA1班/調(diào)整Shift/Set-up面輪廓度Profileof surface0.5AB(M)CMM1班/調(diào)整Shift/S

45、et-up機(jī)加表面粗糙度MachiningsurfacefinishedRa1.8粗糙度儀Finishedgage1班/調(diào)整Shift/Set-up目測(cè)(比對(duì)標(biāo)準(zhǔn)塊)visual(Compare withstandardblock)100%外觀Appearance鋁件毛坯外觀檢驗(yàn)作業(yè)指導(dǎo)書Appearanceinspection instructionfor aluminium casting目測(cè)visual100%操作工自檢,作業(yè)指導(dǎo)書,operater Self -Inspect,workinstruction 標(biāo)識(shí)，隔離,依據(jù)不合格品處理程序處理不合格品Label，segregatedi

46、spose no-conformanceproduct as perprocedure ofcontrol of no-conformanceproductOP-20裝卡零件到臥式加工中心上的卡具LoadComponentsonto fixtureof HMC卡具Fixture零件裝到卡具Component onFixture裝卡Loading正確裝卡On Fixturecorrectly目測(cè)visual100%操作工自檢,作業(yè)指導(dǎo)書，培訓(xùn)，防錯(cuò)Operater self-inspection,workinstruction,training, ErrorProofing重新裝卡Re- loc

47、ateOP-21預(yù)鉆M6的孔和攻4-M6的螺紋predrilling and tap4-M6*1.0 holes螺紋Thread4-M61.0-6H THRU螺紋規(guī)Threadgauge1班/調(diào)整Shift/Set-up檢驗(yàn)作業(yè)指導(dǎo)書/加工作業(yè)指導(dǎo)書,首次檢驗(yàn)報(bào)告，首件檢驗(yàn)，過(guò)程檢驗(yàn)。Inspectionworkinstructon/operationinstruction,ISIR, FirstPieceInspection，proccessinspection標(biāo)識(shí),隔離,調(diào)整工裝，重新檢查，評(píng)估前面加工的零件label,isolate,adjust tooling,recheck, rev

48、iewpreviousmachined part.120螺紋位置ThreadPosition0.2（M）ACMM1班/調(diào)整Shift/Set-up送QA1件Handover 1 toQA調(diào)整/Set-upOP-30零件裝到清洗機(jī)LoadComponents ontoParts WasherKWT-9000SH-/KVD1 KWT-5132/KVD3零件裝到傳送帶Componentconveyors正確裝到清洗機(jī) LoadComponents ontoParts WasherCorrectly目測(cè)visual100%操作工自檢Worker Self -Inspect重新擺放Re-locate清洗

49、零件Washing Parts去除油污贓物Removingsmudgefromparts鋁件外觀檢驗(yàn)指導(dǎo)書Aluminium partappearanceinspection insturction目測(cè)visual100%操作工自檢,作業(yè)指導(dǎo)書,operater Self -Inspect,workinstruction 重新清洗，培訓(xùn)和檢驗(yàn)Re-wash,training andinspectionOP-40泄露測(cè)試leakage testing零件裝到測(cè)漏機(jī)LoadComponents ontopressure Tester裝卡Loading正確裝卡On Fixture correctly

50、目測(cè)visual100%操作工自檢,作業(yè)指導(dǎo)書,operater Self -Inspect,workinstruction 重新裝卡Re-locate零件過(guò)程號(hào)PART/PROCESS NUMBER特性CHARACTERISTICS方法METHODS過(guò)程名/操作描述 PROCESS NAME/ OPERATION DESCRIPTION用于加工的機(jī)器，裝置，檢具，工裝MACHINE,DEVICE,JIG,TOOLS, FOR MFG.特殊特性分類SPECIALCHAR.CLASS號(hào)產(chǎn)品過(guò)程產(chǎn)品/過(guò)程特性/公差PRODUCT/PROCESS SPECIFICATION/ TOLERANCE評(píng)估

51、/測(cè)量技術(shù)EVALUATION/ MEASUREMENT TECHNIQUE抽樣SAMPLE控制方法CONTROLMETHOD反應(yīng)計(jì)劃REACTION PLANNO.PRODUCTPROCESS尺寸SIZE頻次FREQ.測(cè)試零件Pressure TestParts泄露率LeakageCmax:1 cc/minute (airpressure14010kpa)C-20100%操作工自檢,作業(yè)指導(dǎo)書,operater Self -Inspect,workinstruction 重新檢測(cè)或依據(jù)不合格品程序處理Re-Test romakedisposition asper no-conformance

52、procedure外觀Appearance鋁件毛坯外觀檢驗(yàn)作業(yè)指導(dǎo)書Appearanceinspection instructionfor aluminium casting目測(cè)Visual100%操作工自檢,作業(yè)指導(dǎo)書,operater Self -Inspect,workinstruction 標(biāo)識(shí)，隔離,依據(jù)不合格品處理程序處理不合格品Label，segregatedispose no-conformanceproduct as perprocedure ofcontrol of no-conformanceproductOP-50壓堵塞Press plug高度Height33.000.50深度尺Depth gauge120操作工自檢,作業(yè)指導(dǎo)書,operater Self -Inspect,workinstruction 標(biāo)識(shí)，隔離,依據(jù)不合格品處理程序處理不合格品Label，segregatedispose no-conformanceproduct as perprocedure ofcontrol of no-conformanceproductOP-55最終檢驗(yàn)Final inspection外觀Appearance鋁件毛坯外觀檢驗(yàn)作業(yè)指導(dǎo)書Appearanceinspection instructionfor aluminiu