PSA 供應(yīng)商質(zhì)量保證工作方法

1、1 - version PSA 2.0 Fev. 2006 - CHINE1PSA SUPPLIER QUALITY ASSURANCE POLICY SHANGHAI上海上海April 20062006年年04月月PSA 供應(yīng)商供應(yīng)商質(zhì)量保證工質(zhì)量保證工作方法作方法2 - version PSA 2.0 Fev. 2006 - CHINE2PSAs Quality Management ProcedurePSA 質(zhì)質(zhì) 量量 工工 作作 步步 驟驟 介介 紹紹3 - version PSA 2.0 Fev. 2006 - CHINE3Stage 3階階 段段 3Quality Control

2、in Mass Production批量產(chǎn)品質(zhì)量控制批量產(chǎn)品質(zhì)量控制Notification of confirmation for qualification state by supplier, acceptance by PSA供應(yīng)商聲明確認(rèn)了鑒定狀態(tài)供應(yīng)商聲明確認(rèn)了鑒定狀態(tài)/PSA進(jìn)行認(rèn)可進(jìn)行認(rèn)可Confirmation of process qualification state過(guò)程鑒定狀態(tài)確認(rèn)Stage 1 階階 段段 1Need expressing and supplier choosing需求的表達(dá)和供應(yīng)商的選擇需求的表達(dá)和供應(yīng)商的選擇SuppliersOffer供應(yīng)商報(bào)價(jià)供

3、應(yīng)商報(bào)價(jià)Consultation documents咨詢(xún)文件咨詢(xún)文件Stage 2階階 段段 2 通過(guò)產(chǎn)品通過(guò)產(chǎn)品/過(guò)程控制實(shí)現(xiàn)質(zhì)量保證過(guò)程控制實(shí)現(xiàn)質(zhì)量保證 AQMPP initialization reviewAQMPP初始化評(píng)審初始化評(píng)審Supplier/PSA agreement on : Development plan, Quality plan, Comunication plan, Risk control plan, Defects eradication plan, CTFE PSA與供應(yīng)商達(dá)成以下協(xié)議 : 開(kāi)發(fā)計(jì)劃, 質(zhì)量計(jì)劃, 交流計(jì)劃, 風(fēng)險(xiǎn)控制計(jì)劃, 缺陷消除計(jì)劃,

4、技術(shù)和功能特性 Undertaking letter定點(diǎn)意向書(shū)定點(diǎn)意向書(shū)Raise Production : DML Fournisseur/PSA批量增長(zhǎng)階段：供應(yīng)商批量增長(zhǎng)階段：供應(yīng)商/PSA滿(mǎn)產(chǎn)發(fā)展?jié)M產(chǎn)發(fā)展4 - version PSA 2.0 Fev. 2006 - CHINE4Objective of Stage 1 第第 1 階階 段段 的的 目目 的的Need expressing and supplier choosing需求的表達(dá)和供應(yīng)商的選擇需求的表達(dá)和供應(yīng)商的選擇5 - version PSA 2.0 Fev. 2006 - CHINE5Consultation Docu

5、mentsConsultation Documents 咨咨 詢(xún)?cè)?文文 件件Management and Quality assurance Clauses管管 理理 及及 質(zhì)質(zhì) 量量 保保 障障 條條 款款Technical Specification技技 術(shù)術(shù) 規(guī)規(guī) 范范Contractual and economic specifications合同規(guī)定要求的技術(shù)說(shuō)明書(shū)合同規(guī)定要求的技術(shù)說(shuō)明書(shū)6 - version PSA 2.0 Fev. 2006 - CHINE6Management and Quality assurance ClausesTechnical Specificat

6、ionContractual and economic Specifications 帶有契約條款要求的技術(shù)說(shuō)明書(shū)帶有契約條款要求的技術(shù)說(shuō)明書(shū)Consultation documentsManagement and Quality assurance Clauses管管 理理 及及 質(zhì)質(zhì) 量量 保保 障障 條條 款款Technical specification技技 術(shù)術(shù) 規(guī)規(guī) 范范Contractual and economic specifications帶有契約條款要求的技術(shù)說(shuō)明書(shū)帶有契約條款要求的技術(shù)說(shuō)明書(shū)Consultation documents:Consultation docu

7、ments:responsibilityresponsibility咨咨 詢(xún)?cè)?文文 件件 ： 職職 責(zé)責(zé)CPAAQOASASAS量產(chǎn)采購(gòu)量產(chǎn)采購(gòu)Buyer in mass productionCP項(xiàng)目項(xiàng)目主管主管Project LeaderAAQO質(zhì)量保證推進(jìn)人質(zhì)量保證推進(jìn)人Animator Quality assurance operational7 - version PSA 2.0 Fev. 2006 - CHINE78 - version PSA 2.0 Fev. 2006 - CHINE8PROJECT MANAGEMENT CLAUSES項(xiàng)目管理?xiàng)l款項(xiàng)目管理?xiàng)l款 Project

8、organization項(xiàng)目組織項(xiàng)目組織General planning stages and scheduling of reviews/計(jì)劃的一般階段和評(píng)審的定位 PSA team organization / PSA項(xiàng)目組的構(gòu)成 Supplier team organization /供應(yīng)商項(xiàng)目組的構(gòu)成 Sharing of tasks between PSA and the Supplier / PSA和供應(yīng)商任務(wù)的分配 Planning and checking the work工作的計(jì)劃及控制工作的計(jì)劃及控制Activity Report /活動(dòng)報(bào)告 Monitoring the

9、progressive qualification of the product and the process /產(chǎn)品和過(guò)程的逐步鑒定跟蹤9 - version PSA 2.0 Fev. 2006 - CHINE9QUALITY ASSURANCE CLAUSES質(zhì)量保證條款質(zhì)量保證條款 Quality objectives and requirements質(zhì)量目標(biāo)及要求質(zhì)量目標(biāo)及要求 Commitment to operational security : Safety /功能確定性承諾：安全性 Commitment relating to failure /故障承諾 Commitment

10、 relating to reliability /可靠性承諾 Commitment to aptitude for maintenance /可維護(hù)性承諾 Commitment to quality as new /新品質(zhì)量承諾 Quality Assurance Measures質(zhì)量保證措施質(zhì)量保證措施 Requirements relating to dealing with known defects (Fault Eradication Plan)/已知缺陷處理要求（缺陷消除計(jì)劃） Requirements relating to dealing with risks (Risk M

11、anagement Plan)/風(fēng)險(xiǎn)處理要求（風(fēng)險(xiǎn)控制計(jì)劃） Requirements relating to operational safety (Operational Safety Plan)/運(yùn)行確定性要求（運(yùn)行確定性計(jì)劃） n Rank Suppliers /N級(jí)供應(yīng)商 Dealing with technical changes技術(shù)處理技術(shù)處理 10 - version PSA 2.0 Fev. 2006 - CHINE10The supplier will take his responsibility since his response to consultation 供供

12、 應(yīng)應(yīng) 商商 一一 旦旦 投投 標(biāo)標(biāo) 就就 意意 味味 著著 其其 承承 擔(dān)擔(dān) 責(zé)責(zé) 任任Through his offer, the supplier will take his responsibility to 通過(guò)投標(biāo)，供應(yīng)商承擔(dān)如下責(zé)任：通過(guò)投標(biāo)，供應(yīng)商承擔(dān)如下責(zé)任： To meet the explicit and implicit requirements of the technical specifications, to respect the management and quality assurance clauses 滿(mǎn)足技術(shù)條件中明示的和隱含的要求并遵守質(zhì)量管理?xiàng)l

13、款滿(mǎn)足技術(shù)條件中明示的和隱含的要求并遵守質(zhì)量管理?xiàng)l款This is much more than to commit oneself to a price and carrying out the proposed technical solutions.因此，供應(yīng)商的責(zé)任范圍不僅僅是報(bào)價(jià)并實(shí)施所建議的技術(shù)方案。因此，供應(yīng)商的責(zé)任范圍不僅僅是報(bào)價(jià)并實(shí)施所建議的技術(shù)方案。11 - version PSA 2.0 Fev. 2006 - CHINE11The need expressing has been formalized and optimized.需求的表達(dá)已優(yōu)化和文件化。需求的表達(dá)已優(yōu)

14、化和文件化。The supplier has been selected.供應(yīng)商已選定。供應(yīng)商已選定。The resonsibilities between PSA and supplier have been formalizedPSA和供應(yīng)商職責(zé)已以書(shū)面形式確定。和供應(yīng)商職責(zé)已以書(shū)面形式確定。Definitive product meets each functional specification.產(chǎn)品確定并滿(mǎn)足每個(gè)功能要求。產(chǎn)品確定并滿(mǎn)足每個(gè)功能要求。Definitive process, adjusted and be able to produce only good parts過(guò)

15、程確定過(guò)程確定, 調(diào)試，并有能力只提供調(diào)試，并有能力只提供合格產(chǎn)品。合格產(chǎn)品。Stage 1 階段階段 1Need expressing and supplier choosing需求的表達(dá)和需求的表達(dá)和 供應(yīng)商的選擇供應(yīng)商的選擇Stage 3 階段階段 3Quality Control in Mass Production 批量產(chǎn)品的批量產(chǎn)品的質(zhì)量控制質(zhì)量控制AQMPP situation in Quality ProcedureAQMPP 在在 質(zhì)質(zhì) 量量 步步 驟驟 中中 的的 位位 置置Stage 2 階段階段 2Quality Assurance by Product and Pro

16、cess Management通過(guò)產(chǎn)品和過(guò)程的控制通過(guò)產(chǎn)品和過(guò)程的控制 實(shí)現(xiàn)質(zhì)量保證實(shí)現(xiàn)質(zhì)量保證 (簡(jiǎn)稱(chēng)簡(jiǎn)稱(chēng)AQMPP) 12 - version PSA 2.0 Fev. 2006 - CHINE12Product/Process Qualification Steps產(chǎn)產(chǎn) 品品 / 過(guò)過(guò) 程程 鑒鑒 定定 步步 驟驟Stage 1階階 段段 1Need expressing and supplier choosing 需求表達(dá)和需求表達(dá)和 供應(yīng)商選擇供應(yīng)商選擇Stage 2階階 段段 2 Quality Assurance by Product and Process Management

17、通通 過(guò)過(guò) 產(chǎn)產(chǎn) 品品 和和 過(guò)過(guò) 程程 控控 制制 保保 證證 質(zhì)質(zhì) 量量Stage 3階階 段段 3Quality Control in Mass Production批量產(chǎn)品質(zhì)量控制批量產(chǎn)品質(zhì)量控制Second Part: Q3P Form第二部分第二部分: Q3P 表格表格Acceptance of product qualif and process pre-qualif認(rèn)可產(chǎn)品鑒定認(rèn)可產(chǎn)品鑒定及過(guò)程預(yù)鑒定及過(guò)程預(yù)鑒定Process qualif acceptance認(rèn)可過(guò)程鑒定認(rèn)可過(guò)程鑒定Init. Review初初 始始 會(huì)會(huì) 議議Product pre-qualif prono

18、unced 宣告產(chǎn)品宣告產(chǎn)品預(yù)鑒定預(yù)鑒定Product pre-qualif acceptance 認(rèn)可產(chǎn)品認(rèn)可產(chǎn)品預(yù)鑒定預(yù)鑒定First Part: Initialization第一部分第一部分: 初始技術(shù)分析初始技術(shù)分析Product qualif andProcess pre-qualif pronounced宣告產(chǎn)品鑒定及宣告產(chǎn)品鑒定及過(guò)程預(yù)鑒定過(guò)程預(yù)鑒定Process qualif pronounced 宣告過(guò)程宣告過(guò)程鑒定鑒定Process qualification confirmation確認(rèn)過(guò)程鑒定確認(rèn)過(guò)程鑒定13 - version PSA 2.0 Fev. 2006 -

19、CHINE13Suppliers ATP 供應(yīng)商技術(shù)預(yù)分析供應(yīng)商技術(shù)預(yù)分析PSAs ATPPSA技術(shù)預(yù)分析技術(shù)預(yù)分析SUPSUPSUPPSAPSA14 - version PSA 2.0 Fev. 2006 - CHINE14Sequence of this step 本本 階階 段段 的的 展展 開(kāi)開(kāi)1 week期限期限1周周Confrontation & communication and Convergence對(duì)照交流并達(dá)成協(xié)議對(duì)照交流并達(dá)成協(xié)議Week 01第一周第一周Week 02第二周第二周Week 03第三周第三周Week 04第四周第四周PSAs ATPPSA技術(shù)預(yù)分技

20、術(shù)預(yù)分析析Suppliers ATP供應(yīng)商技術(shù)預(yù)分供應(yīng)商技術(shù)預(yù)分析析15 - version PSA 2.0 Fev. 2006 - CHINE15Preliminary Technical Analysis(ATP)技技 術(shù)術(shù) 預(yù)預(yù) 分分 析析 ( 簡(jiǎn)簡(jiǎn) 稱(chēng)稱(chēng) ATP )16 - version PSA 2.0 Fev. 2006 - CHINE16Suppliers Preliminary Technical Analysis 供供 應(yīng)應(yīng) 商商 技技 術(shù)術(shù) 預(yù)預(yù) 分分 析析17 - version PSA 2.0 Fev. 2006 - CHINE17Its the development

21、 planning of all tasks about product and process carried out by the supplier.指應(yīng)由供應(yīng)商完成的過(guò)程和產(chǎn)品的全部開(kāi)發(fā)任務(wù)的計(jì)劃The quality plan lists all the activities,which, if not well handled, can threnten the project carring-out. 質(zhì)量計(jì)劃列出了所有的業(yè)務(wù)，如果這些業(yè)務(wù)不受控的話，會(huì)使整個(gè)項(xiàng)目的運(yùn)行處于危險(xiǎn)之中。All the action plans intended to eliminate the def

22、ects already known用來(lái)消除已知缺陷的所有措施All the action plans intended to control product and process risks所有用來(lái)控制產(chǎn)品和過(guò)程風(fēng)險(xiǎn)的措施18 - version PSA 2.0 Fev. 2006 - CHINE18PSA Prelimininary Technical Analysis PSA 技技 術(shù)術(shù) 預(yù)預(yù) 分分 析析19 - version PSA 2.0 Fev. 2006 - CHINE19Initialisation Review（1/2） 初初 始始 化化 評(píng)評(píng) 審審 （1/2）20 -

23、version PSA 2.0 Fev. 2006 - CHINE20Initialisation Review（2/2） 初初 始始 化化 評(píng)評(píng) 審審 （2/2）21 - version PSA 2.0 Fev. 2006 - CHINE21Initialisation Review 初初 始始 化化 評(píng)評(píng) 審審22 - version PSA 2.0 Fev. 2006 - CHINE22Initialisation Review初初 始始 化化 評(píng)評(píng) 審審23 - version PSA 2.0 Fev. 2006 - CHINE2324 - version PSA 2.0 Fev. 2

24、006 - CHINE24Initialisation Review初初 始始 化化 評(píng)評(píng) 審審25 - version PSA 2.0 Fev. 2006 - CHINE25Initialisation Review初初 始始 化化 評(píng)評(píng) 審審26 - version PSA 2.0 Fev. 2006 - CHINE26Product/Process Qualification Steps 產(chǎn)產(chǎn) 品品 / 過(guò)過(guò) 程程 鑒鑒 定定 步步 驟驟Stage 1 階段階段1Need expressing and supplier choosing 需求表達(dá)和需求表達(dá)和 供應(yīng)商選擇供應(yīng)商選擇Stag

25、e 2 階段階段2 Quality Assurance by Product and Process Management通過(guò)產(chǎn)品和過(guò)程控制保證質(zhì)量通過(guò)產(chǎn)品和過(guò)程控制保證質(zhì)量Stage 3 階段階段3Quality Control in Mass Production批量產(chǎn)品質(zhì)量控制批量產(chǎn)品質(zhì)量控制PSAAcceptance of product qualif.and process pre-qualif. 認(rèn)可產(chǎn)品鑒定及過(guò)程認(rèn)可產(chǎn)品鑒定及過(guò)程預(yù)鑒定預(yù)鑒定Process qualif. acceptance 認(rèn)可過(guò)程鑒定認(rèn)可過(guò)程鑒定Product pre-qualif. acceptance

26、認(rèn)可產(chǎn)品預(yù)鑒定認(rèn)可產(chǎn)品預(yù)鑒定Init.Review 初始會(huì)議初始會(huì)議ATPATPFirst part: Initialisation 第一部分第一部分: 初始分析初始分析SUP.供應(yīng)商供應(yīng)商Product pre-qualif. pronounced 宣告產(chǎn)品宣告產(chǎn)品預(yù)鑒定預(yù)鑒定Product qualif. and process pre-qualif. pronounced 宣告產(chǎn)品鑒定及宣告產(chǎn)品鑒定及過(guò)程預(yù)鑒定過(guò)程預(yù)鑒定Process qualif. pronounced 宣告過(guò)程鑒定宣告過(guò)程鑒定Process qualif. Confirmation確認(rèn)過(guò)程鑒定確認(rèn)過(guò)程鑒定27 - v

27、ersion PSA 2.0 Fev. 2006 - CHINE27Second Part:Q3P Form第第 二二 部部 分分 ：Q3P 表表 格格28 - version PSA 2.0 Fev. 2006 - CHINE284One common methodology to qualify gradually the product and the process.是一個(gè)是一個(gè)鑒定產(chǎn)品和過(guò)程的鑒定產(chǎn)品和過(guò)程的方法。方法。4 Several steps : Q3P qualification steps which pass from one to another.分幾個(gè)階段：由分幾個(gè)

28、階段：由實(shí)現(xiàn)從一個(gè)階段到另一個(gè)階段的過(guò)渡。實(shí)現(xiàn)從一個(gè)階段到另一個(gè)階段的過(guò)渡。4Some timing follow-up indicators of product and process development.包括對(duì)產(chǎn)品及過(guò)程包括對(duì)產(chǎn)品及過(guò)程的一系列指標(biāo)。的一系列指標(biāo)。Second Part:Q3P Form第第 二二 部部 分分 ：Q3P 表表 格格29 - version PSA 2.0 Fev. 2006 - CHINE29SUBJECTS/ ITEMS Q3P Q3P各項(xiàng)內(nèi)容各項(xiàng)內(nèi)容Q3P Steps Q3P各階段各階段 Q3P Q3P FormForm : principle Q

29、3P 表表 格格 ：原 理 Planning/some process risks control 過(guò)程風(fēng)險(xiǎn)及計(jì)劃控制過(guò)程風(fēng)險(xiǎn)及計(jì)劃控制 Process definition/industrialisation control過(guò)程及工業(yè)化定義控制過(guò)程及工業(yè)化定義控制 4Item 2 第二項(xiàng)第二項(xiàng)Item n 第第N項(xiàng)項(xiàng)Q3P Requirements Q3P要求要求30 - version PSA 2.0 Fev. 2006 - CHINE30Delivery qualified and in time按時(shí)并且合格的交付按時(shí)并且合格的交付Delivery non-qualified or se

30、riously delayed不合格或嚴(yán)重延遲交付不合格或嚴(yán)重延遲交付Delayed and/or the delivery quality inacceptable延遲交付不可接受和延遲交付不可接受和/或或交付質(zhì)量不可接受交付質(zhì)量不可接受Once one deviation happens :一旦發(fā)現(xiàn)偏差：一旦發(fā)現(xiàn)偏差： Implement action plans (AAQO/Supplier) 實(shí)施行動(dòng)計(jì)劃（質(zhì)量保證實(shí)施推進(jìn)人實(shí)施行動(dòng)計(jì)劃（質(zhì)量保證實(shí)施推進(jìn)人 / 供應(yīng)商供應(yīng)商） If necessary, intervention to the supplier (Project tea

31、m) 如有必要，介入供應(yīng)商如有必要，介入供應(yīng)商 （由項(xiàng)目組）（由項(xiàng)目組）Q3P : signification of coulours Q3P 中中 顏顏 色色 的的 含含 義義31 - version PSA 2.0 Fev. 2006 - CHINE31Differents Q3P Steps definition Q3P 各各 階階 段段32 - version PSA 2.0 Fev. 2006 - CHINE32PSA Raise Production PSA 產(chǎn)量爬坡產(chǎn)量爬坡Development 開(kāi)發(fā)開(kāi)發(fā)Accept. Proto 試樣認(rèn)可試樣認(rèn)可DFEOCM PRSHLSRUI

32、ODPRS EL1PRS EL2MLMECTop SRU 進(jìn)入唯一進(jìn)入唯一代表性階代表性階段段Top RO 進(jìn)入工進(jìn)入工裝實(shí)現(xiàn)裝實(shí)現(xiàn) 階段階段Accept. IOD 源自最源自最終工裝終工裝零件的零件的認(rèn)可認(rèn)可Engagement PRSEL 進(jìn)入線上預(yù)進(jìn)入線上預(yù)批階段批階段ADLC 批準(zhǔn)商批準(zhǔn)商品化投品化投產(chǎn)產(chǎn)Accord MEC 同意產(chǎn)量同意產(chǎn)量爬坡爬坡Transfer to mass production 轉(zhuǎn)轉(zhuǎn)為批量生為批量生產(chǎn)產(chǎn)Accept. parts from definitive process 最最終工序生產(chǎn)零終工序生產(chǎn)零件認(rèn)可件認(rèn)可For reference指示性指示性 (F

33、or vehicle project) （對(duì)某整車(chē)項(xiàng)目而言）（對(duì)某整車(chē)項(xiàng)目而言） J7+24sJ3-70sJ4-38sJ5-12sJ60sJ7+12sThe different steps of Q3P Q3P 各各 階階 段段33 - version PSA 2.0 Fev. 2006 - CHINE33Q3P : Items for Product Progressive Qualification Q3P 中中 產(chǎn)產(chǎn) 品品 逐逐 步步 審審 核核 項(xiàng)項(xiàng) 目目34 - version PSA 2.0 Fev. 2006 - CHINE34Q3P : Items of Process Pro

34、gressive Qualification Q3P 中中 過(guò)過(guò) 程程 逐逐 步步 審審 核核 項(xiàng)項(xiàng) 目目35 - version PSA 2.0 Fev. 2006 - CHINE35 Q3P FormQ3P 表表 格格36 - version PSA 2.0 Fev. 2006 - CHINE36Filling the form continuously 表格的不斷填寫(xiě)表格的不斷填寫(xiě)CPAAQOAPPPPFNRAnalyse and follow up 分析與跟蹤分析與跟蹤AAQOCPPPPDevelopment meeting (product/process state review)

35、 開(kāi)發(fā)會(huì)議（產(chǎn)品開(kāi)發(fā)會(huì)議（產(chǎn)品 / 過(guò)程狀態(tài)評(píng)審）過(guò)程狀態(tài)評(píng)審）CPAAQOAPFNRQ3P filling in each step Q3P 表表 格格 各各 階階 段段 填填 寫(xiě)寫(xiě)FNR:supplierPPP:Product Process PilotAP:Project buyerCP：Project LeaderAAQO：Animator Quality assurance operational37 - version PSA 2.0 Fev. 2006 - CHINE37Step SRU SRU階段階段Step OCM OCM階段階段Development meeting (pr

36、oduct/process state review) 開(kāi)發(fā)會(huì)議（產(chǎn)品開(kāi)發(fā)會(huì)議（產(chǎn)品 / 過(guò)程狀態(tài)評(píng)審）過(guò)程狀態(tài)評(píng)審）CPAPFNRAAQOCPAPQ3P Review (Step validation review) Q3P 評(píng)審評(píng)審 （階段認(rèn)可評(píng)審）（階段認(rèn)可評(píng)審）AAQOPPPP V O 2FNRQ3P validation step by stepQ3P 各各 階階 段段 逐逐 一一 認(rèn)認(rèn) 可可Development meeting (product/process state review) 開(kāi)發(fā)會(huì)議（產(chǎn)品開(kāi)發(fā)會(huì)議（產(chǎn)品 / 過(guò)程狀態(tài)評(píng)審）過(guò)程狀態(tài)評(píng)審）CPAPFNRAAQODeve

37、lopment meeting (product/process state review) 開(kāi)發(fā)會(huì)議（產(chǎn)品開(kāi)發(fā)會(huì)議（產(chǎn)品 / 過(guò)程狀態(tài)評(píng)審）過(guò)程狀態(tài)評(píng)審）CPAPFNRAAQO38 - version PSA 2.0 Fev. 2006 - CHINE38 Development meeting PSAFNR Update the form FNR Analyse and follow up PSA Initialization of the formPSAFNRMacro Procedure Q3P 宏宏 觀觀 Q3P 過(guò)過(guò) 程程 Validation of the form PSAQ3P

38、 review and update the form by supplier and validated step by step by PSA during step validation FNRPSA39 - version PSA 2.0 Fev. 2006 - CHINE39EPC1 ok首次滿(mǎn)產(chǎn)評(píng)估通過(guò)EPC2 ok二次滿(mǎn)產(chǎn)評(píng)估通過(guò)Process過(guò)程過(guò)程Tools for mass production批量工裝批量工裝Mass production tools adjusted批量工裝批量工裝調(diào)試階段調(diào)試階段Final process on definitive site最終批量最

39、終批量過(guò)程確定過(guò)程確定Final process adjusted調(diào)試批調(diào)試批量過(guò)程量過(guò)程Capble mass production process驗(yàn)證批量驗(yàn)證批量過(guò)程能力過(guò)程能力Mass production process confirmed確認(rèn)批量過(guò)程確認(rèn)批量過(guò)程Before mass production批量前批量前Batch MethodPRS EL (On Line)PRSEL1 PRSEL2PRS HL (out line)PRSHL1 PRSHL3Raise ProductionJ5ADLCDML+6FMECProduct產(chǎn)品產(chǎn)品Check CTFE 100%所有所有CTFE

40、特性全檢特性全檢Checking CTFE to calculate the capability and monitor the quality level通過(guò)檢測(cè)通過(guò)檢測(cè)CTFE來(lái)來(lái)計(jì)算計(jì)算過(guò)程過(guò)程能力和監(jiān)控質(zhì)量能力和監(jiān)控質(zhì)量水平水平Check CTFE 100%所有所有CTFE特性全檢特性全檢Steps Requirements of Product and Process Qualification in Q3PQ3P 表表 格格 中中 產(chǎn)產(chǎn) 品品 和和 過(guò)過(guò) 程程 鑒鑒 定定 的的 不不 同同 階階 段段 的的 要要 求求40 - version PSA 2.0 Fev. 2006

41、- CHINE40: 產(chǎn)產(chǎn) 品品 驗(yàn)驗(yàn) 收收 狀狀 態(tài)態(tài) 的的 要要 求（產(chǎn)品批次供貨）求（產(chǎn)品批次供貨）BOrEI acceptance state初始樣件接收狀初始樣件接收狀態(tài)態(tài)W E 2MO acceptance state裝車(chē)接收狀態(tài)裝車(chē)接收狀態(tài)WE2Project initial sampleABAB項(xiàng)目初始樣件項(xiàng)目初始樣件41 - version PSA 2.0 Fev. 2006 - CHINE4142 - version PSA 2.0 Fev. 2006 - CHINE42Q3P : Acceptance State of Expected Product Q3P: 所所 期

42、期 待待 的的 產(chǎn)產(chǎn) 品品 驗(yàn)驗(yàn) 收收 狀狀 態(tài)（可接受的下限）態(tài)（可接受的下限） J5 開(kāi)發(fā)開(kāi)發(fā)ADLC 批準(zhǔn)商品化投產(chǎn)批準(zhǔn)商品化投產(chǎn)DML+6 批生產(chǎn)方式啟動(dòng)批生產(chǎn)方式啟動(dòng) + 6周周FMEC 產(chǎn)量爬坡產(chǎn)量爬坡階段階段PRS HL 線外預(yù)批量線外預(yù)批量PRSHL1 PRSHL3線外預(yù)批量線外預(yù)批量1 線外預(yù)批量線外預(yù)批量3 Process 過(guò)程過(guò)程Product 產(chǎn)品產(chǎn)品Product Prequalification 產(chǎn)品預(yù)鑒定階段產(chǎn)品預(yù)鑒定階段Product Qualification 產(chǎn)品鑒定階段產(chǎn)品鑒定階段Process Qualification 過(guò)程鑒定階段過(guò)程鑒定階段Proc

43、ess qualification confirmation 過(guò)程鑒定確認(rèn)階段過(guò)程鑒定確認(rèn)階段Before mass production 批量前批量前PRS EL 線上預(yù)批量線上預(yù)批量PRSEL1 PRSEL2線上預(yù)批量線上預(yù)批量1 線上預(yù)批量線上預(yù)批量2 Raise Production產(chǎn)量爬坡產(chǎn)量爬坡SS0SS0SS0SS0WEWEMin. Acceptance state 產(chǎn)品驗(yàn)審級(jí)別產(chǎn)品驗(yàn)審級(jí)別 最低限度最低限度SDSDBatch Method批生產(chǎn)方式的接受批生產(chǎn)方式的接受 Process Prequalification 過(guò)程預(yù)鑒定階段過(guò)程預(yù)鑒定階段43 - version PS

44、A 2.0 Fev. 2006 - CHINE43ATTENTION THE SUPPLIER DOES THE QUALIFICATION,AND THE QUALIFICATION IS ACCEPTED BY PSA,BUT注意供應(yīng)商做了鑒定，并且鑒定被注意供應(yīng)商做了鑒定，并且鑒定被PSA所接受，但是所接受，但是 Accept the results of suppliers product and process qualification does not mean the responsibility transfered from supplier to PSA !對(duì)供應(yīng)商提交的

45、產(chǎn)品及過(guò)程鑒定結(jié)對(duì)供應(yīng)商提交的產(chǎn)品及過(guò)程鑒定結(jié)果的認(rèn)可果的認(rèn)可意味著供應(yīng)商對(duì)意味著供應(yīng)商對(duì)PSA責(zé)任的轉(zhuǎn)移！責(zé)任的轉(zhuǎn)移！44 - version PSA 2.0 Fev. 2006 - CHINE44Q3P: a follow-up and an alert form, with all supporting documents required Q3P 基于要求提交的各類(lèi)文件，基于要求提交的各類(lèi)文件， be completed through some different interventions, timing follow-up, audit, validation, action p

46、lans follow-up并輔助于通過(guò)諸如進(jìn)展跟蹤，審核，驗(yàn)收，對(duì)改進(jìn)計(jì)劃進(jìn)行跟并輔助于通過(guò)諸如進(jìn)展跟蹤，審核，驗(yàn)收，對(duì)改進(jìn)計(jì)劃進(jìn)行跟蹤等方式來(lái)參與進(jìn)來(lái)的一種跟蹤和報(bào)警的表格蹤等方式來(lái)參與進(jìn)來(lái)的一種跟蹤和報(bào)警的表格。Q3P, a formand some interventions PSA Q3P 表表 格格 及及 PSA 的的 介介 入入 45 - version PSA 2.0 Fev. 2006 - CHINE45Pilot 主導(dǎo)人主導(dǎo)人： Project manager 項(xiàng)目負(fù)責(zé)人項(xiàng)目負(fù)責(zé)人 Organizer 組織人：組織人： Buyer 采購(gòu)員采購(gòu)員Executors 實(shí)施人：實(shí)

47、施人： several actors 多個(gè)參與者：多個(gè)參與者：Auditor, project team,buyer,expert審核員，項(xiàng)目小組，采購(gòu)員，專(zhuān)家審核員，項(xiàng)目小組，采購(gòu)員，專(zhuān)家The interventions frequence varies according to the risks and trust level 介入的頻次根據(jù)風(fēng)險(xiǎn)程度及信任度而不同介入的頻次根據(jù)風(fēng)險(xiǎn)程度及信任度而不同Q3P, a formand some interventions PSA Q3P 表表 格格 及及 PSA 的的 介介 入入 46 - version PSA 2.0 Fev. 2006

48、- CHINE46Q3P, a formand some interventions PSAQ3P 表表 格格 及及 PSA 的的 介介 入入 Some different interventions PSA: Timing follow-up meeting Product/Process Review Development Audit Action plans follow-up Product/Process acceptance visit Full rate production evaluation Product conformity checking Etc47 - vers

49、ion PSA 2.0 Fev. 2006 - CHINE47 Objective目標(biāo)目標(biāo) Who? 誰(shuí)？誰(shuí)？ How? 怎樣？怎樣？ When? 何時(shí)何時(shí)?48 - version PSA 2.0 Fev. 2006 - CHINE48Objective目標(biāo)目標(biāo)How?怎樣？怎樣？Who?誰(shuí)？誰(shuí)？Product/Process acceptance visit 產(chǎn)品產(chǎn)品/過(guò)程驗(yàn)證的參觀過(guò)程驗(yàn)證的參觀Q3P, a formand some interventions PSAQ3P 表表 格格 及及 PSA 的的 介介 入入 Verify the expected intermediate re

50、sults about product and process驗(yàn)證產(chǎn)品和過(guò)程所期望的中間階段的效果驗(yàn)證產(chǎn)品和過(guò)程所期望的中間階段的效果By scheduled visit根據(jù)計(jì)劃好的參觀頻次。根據(jù)計(jì)劃好的參觀頻次。Carried out by project team, one auditor, and some technical experts if necessary.由項(xiàng)目組，審核員及技術(shù)專(zhuān)家來(lái)進(jìn)行，必要時(shí)，工藝由項(xiàng)目組，審核員及技術(shù)專(zhuān)家來(lái)進(jìn)行，必要時(shí)，工藝人員參與人員參與49 - version PSA 2.0 Fev. 2006 - CHINE49When?何時(shí)？何時(shí)？Produc

51、t/Process acceptance visit 產(chǎn)產(chǎn) 品品 / 過(guò)過(guò) 程程 驗(yàn)驗(yàn) 審審 的的 參參 觀觀Development開(kāi)發(fā)開(kāi)發(fā) PSA Raise productionPSA滿(mǎn)產(chǎn)發(fā)展中滿(mǎn)產(chǎn)發(fā)展中DFE 產(chǎn)品產(chǎn)品 設(shè)計(jì)設(shè)計(jì) 發(fā)放階段發(fā)放階段OCM RO創(chuàng)創(chuàng)立與修改立與修改 正式正式化階段化階段 工裝實(shí)現(xiàn)工裝實(shí)現(xiàn) ML 批生產(chǎn)批生產(chǎn) 方式階段方式階段MEC 滿(mǎn)滿(mǎn)產(chǎn)發(fā)展產(chǎn)發(fā)展 階階段段PRS EL2 線上預(yù)批線上預(yù)批 2階段階段PRS HL2/3 線外預(yù)批線外預(yù)批 2/3階段階段Q3P, a formand some interventions PSAQ3P表格表格 及及PSA的介入的

52、介入 Product/process acceptance visit 產(chǎn)品產(chǎn)品/過(guò)程驗(yàn)收的參觀過(guò)程驗(yàn)收的參觀50 - version PSA 2.0 Fev. 2006 - CHINE50Objective目標(biāo)目標(biāo)Full Rate Production Evaluation 滿(mǎn)滿(mǎn) 產(chǎn)產(chǎn) 評(píng)評(píng) 估估51 - version PSA 2.0 Fev. 2006 - CHINE51 How? 如何？如何？ Who? 由誰(shuí)？由誰(shuí)？Full Rate Production Evaluation滿(mǎn)滿(mǎn) 產(chǎn)產(chǎn) 評(píng)評(píng) 估估52 - version PSA 2.0 Fev. 2006 - CHINE52FNR

53、供應(yīng)商供應(yīng)商EPC1滿(mǎn)產(chǎn)評(píng)估滿(mǎn)產(chǎn)評(píng)估1EPC2滿(mǎn)產(chǎn)評(píng)估滿(mǎn)產(chǎn)評(píng)估2PRS EL1 線上預(yù)批線上預(yù)批階段階段1PRS EL2 線上預(yù)批線上預(yù)批階段階段2When? 何時(shí)？何時(shí)？ EPC 1 : during PRS EL1 滿(mǎn)產(chǎn)評(píng)估滿(mǎn)產(chǎn)評(píng)估1： 線上預(yù)批線上預(yù)批1階段階段 EPC 2 : before PSA raise production 滿(mǎn)產(chǎn)評(píng)估滿(mǎn)產(chǎn)評(píng)估2： PSA批量增長(zhǎng)之前批量增長(zhǎng)之前Full Rate Production Evaluation 滿(mǎn)滿(mǎn) 產(chǎn)產(chǎn) 評(píng)評(píng) 估估ML 批生產(chǎn)方式階段批生產(chǎn)方式階段MEC 批量增長(zhǎng)階段批量增長(zhǎng)階段PSA53 - version PSA 2.0 Fev

54、. 2006 - CHINE53Stage 1 階段階段 1Need expressing and supplier choosing需求的表達(dá)和供應(yīng)商的選擇需求的表達(dá)和供應(yīng)商的選擇Stage 2 階段階段 2 Quality Assurance by Product and Process Management 通過(guò)產(chǎn)品和過(guò)程的控制實(shí)現(xiàn)質(zhì)量保證通過(guò)產(chǎn)品和過(guò)程的控制實(shí)現(xiàn)質(zhì)量保證 (簡(jiǎn)稱(chēng)簡(jiǎn)稱(chēng)AQMPP)Stage 3 階段階段 3Quality Control in Mass Production批量供貨產(chǎn)品的質(zhì)量控制批量供貨產(chǎn)品的質(zhì)量控制.So, all that could be antic

55、ipated has been carried out in a preventive manner.And now, this must be confirmed as efficient and pertinent under mass production conditions 這樣，所有作為預(yù)防而事先考慮這樣，所有作為預(yù)防而事先考慮好的措施都已實(shí)施?，F(xiàn)在必須確認(rèn)好的措施都已實(shí)施?，F(xiàn)在必須確認(rèn)在批量環(huán)境下，它是有效的和適宜在批量環(huán)境下，它是有效的和適宜的的.eConfirmation qualification state at the beginning of mass product

56、ion 批量生產(chǎn)初期對(duì)鑒定狀態(tài)的確認(rèn)批量生產(chǎn)初期對(duì)鑒定狀態(tài)的確認(rèn) 54 - version PSA 2.0 Fev. 2006 - CHINE54MaterialMeansMediaMan-power人人 Method 料料法法環(huán)環(huán)機(jī)機(jī)Qualification State Confirmation 鑒鑒 定定 狀狀 態(tài)態(tài) 的的 確確 認(rèn)認(rèn) 55 - version PSA 2.0 Fev. 2006 - CHINE55Qualification State Confirmation 鑒鑒 定定 狀狀 態(tài)態(tài) 的的 確確 認(rèn)認(rèn) 56 - version PSA 2.0 Fev. 2006 - C

57、HINE56How long will the qualification state confirmation last? Raise production by the supplier供應(yīng)商產(chǎn)量爬坡階段供應(yīng)商產(chǎn)量爬坡階段 Full Rate 滿(mǎn)滿(mǎn) 產(chǎn)產(chǎn)Confirmation Period 確確 認(rèn)認(rèn) 周周 期期 Mass production stage 量產(chǎn)階段量產(chǎn)階段 Until the supplier prove that their process is controled, they are able to produce in mass production with t

58、he anticipated rate and quality level. 直到供應(yīng)商證明其過(guò)程處于受控狀態(tài)直到供應(yīng)商證明其過(guò)程處于受控狀態(tài), 有能力按預(yù)期的滿(mǎn)產(chǎn)能力及質(zhì)量水平進(jìn)行批量生產(chǎn)，有能力按預(yù)期的滿(mǎn)產(chǎn)能力及質(zhì)量水平進(jìn)行批量生產(chǎn)， Until PSA has got enough confidence to take away this surpervision直到直到PSA獲得了足夠的信任來(lái)取消這種監(jiān)控獲得了足夠的信任來(lái)取消這種監(jiān)控57 - version PSA 2.0 Fev. 2006 - CHINE57PPP is in charge of the provision unt

59、il the confirmation of qualification. 產(chǎn)品過(guò)程主管（簡(jiǎn)稱(chēng)產(chǎn)品過(guò)程主管（簡(jiǎn)稱(chēng)PPP）對(duì)從產(chǎn)品的供給到鑒定確認(rèn)這對(duì)從產(chǎn)品的供給到鑒定確認(rèn)這一整個(gè)過(guò)程負(fù)責(zé)。一整個(gè)過(guò)程負(fù)責(zé)。He accepts the suppliers work. 他認(rèn)可供應(yīng)商提供的服務(wù)（工作）。他認(rèn)可供應(yīng)商提供的服務(wù)（工作）。Cloture of Q3P formQ3P 表表 格格 填填 寫(xiě)寫(xiě) 完完 畢畢 58 - version PSA 2.0 Fev. 2006 - CHINE58Stage 2 階段階段 2Quality Assurance by Product and Process

60、 Management通過(guò)產(chǎn)品和過(guò)程通過(guò)產(chǎn)品和過(guò)程 的控制的控制實(shí)現(xiàn)質(zhì)量保證實(shí)現(xiàn)質(zhì)量保證 (簡(jiǎn)稱(chēng)簡(jiǎn)稱(chēng)AQMPP) Stage 1 階段階段 1Need expressing and suppliers choosing需求的表達(dá)和供應(yīng)商選擇需求的表達(dá)和供應(yīng)商選擇Stage 3 階段階段 3Quality Control in Mass Production 批量批量產(chǎn)品的質(zhì)量控制產(chǎn)品的質(zhì)量控制Notification of qualification state comfirmation by supplier, and accepted by PSA. 供應(yīng)商通告內(nèi)部鑒定確認(rèn)，供應(yīng)商通告內(nèi)部鑒定確認(rèn)