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1、電氣開(kāi)槽配管電氣開(kāi)槽配管(JDG)(JDG)施工交底施工交底grooving&conduit installation grooving&conduit installation Training Training 12021/3/14目 錄 Catalogue一、施工準(zhǔn)備 Preparation 二、操作工藝 Method of operation三、質(zhì)量控制 Quality control四、安全文明施工 Safety construction22021/3/141.1材料要求 Material required 1.線管及其配件,安裝前應(yīng)進(jìn)行外觀檢查,型號(hào)、規(guī)格符合設(shè)計(jì)要
2、求, 2.導(dǎo)管外壁鍍層均勻、完好。 3.管材管口應(yīng)光滑,若不光滑,需進(jìn)行打磨處理。 1. The conduit and its accessories shall be inspected before installation, and the type and specification should the same as design requirements. 2. The outer wall of the conduit shoule be smooth and full. 3. The terminal of conduit should be smooth; if not,
3、 it should be polished.一、施工準(zhǔn)備 Preparation 32021/3/14 1.2主要施工機(jī)具及測(cè)量工具 Machine&tools prepration 1.機(jī)械:開(kāi)槽機(jī)、切割機(jī) 2.工具:彎管器、鋸弓、鋸條、記號(hào)筆、銼刀、錘子、水平尺、角尺、卷尺、灰桶、灰鏟、腳手架等。 1. Machine: slot machine, cutting machine 2. Tools: pipe bender , bow saw, saw blade, marking pen, file, hammer, leveling ruler, Angle ruler, t
4、ape measure, ash barrel, ash shovel, scaffolding, etc.42021/3/14 二、操作工藝 Method of operation 2.1標(biāo)高控制 Altitude control 線盒、電箱定位必須嚴(yán)格按照?qǐng)D紙尺寸進(jìn)行定位,位置必須準(zhǔn)確無(wú)誤,標(biāo)高控制,要求必須根據(jù)建筑1米線作為基準(zhǔn)線,對(duì)線盒標(biāo)高進(jìn)行彈線定位。 The positioning of the electric box and electric box shall be conducted in strict accordance with the size of the dra
5、wing. The position shall be correct, and the altitude control shall be conducted. It is required that the elevation of the electric box shall be located according to the finish level 1-meter line as the baseline.52021/3/14 量取標(biāo)高控制線做標(biāo)記 Measure the elevation control line to mark 62021/3/14 標(biāo)記線盒高度位置 Mar
6、k the electric box elevation 72021/3/14 常用開(kāi)關(guān)插座燈具安裝高度 common switch 、socket &light altitued名稱(名稱(Name)安裝高度(安裝高度(Altitued )插座socket outlet0.3m開(kāi)關(guān)switch1.3m出口指示燈Exit門上0.2m(0.2 m above door )疏散指示燈evacuation strobe light0.5m緊急呼叫按鈕Emergency call button 0.6m電鈴(bell)2.5m其余此處未提及詳見(jiàn)圖紙F(tuán)or the other which not
7、 mention, please refer to the drawing82021/3/14 2.2定位 Location 根據(jù)線盒標(biāo)高控制線,畫出線盒定位線 According to the electric box elevation control line, draw the electric box location 92021/3/14 標(biāo)記線盒位置 Mark the electric box position 102021/3/14 2.3標(biāo)記開(kāi)槽位置 Mark the grooving line 線管開(kāi)槽控制線要求:線管間距10mm、線管與砌體墻間距10mm,開(kāi)槽控制線寬度=
8、線管外徑+線管間距+線管距墻間距,開(kāi)槽控制線布置清晰合理;嚴(yán)禁水平開(kāi)槽,如必須水平開(kāi)槽的,水平開(kāi)槽長(zhǎng)度不得大于300mm。 Requirements for mark conduit grooving control line: between conduit&conduit minimum is 10mm,between conduit&grooving side minimum is 10mm, groove groove wide wide control line widthcontrol line width =dia of conduitdia of conduit
9、+ wide(between conduit&conduit)+wide(between conduit&conduit)+ wide(wide( between conduit&grooving side)between conduit&grooving side) ,and groove control line layout shoule be clear .Horizontal grooving is strictly prohibited, If horizontal grooving is necessary, the length of horiz
10、ontal grooving shall not be greater than 300mm.112021/3/14 標(biāo)記開(kāi)槽位置 Mark the grooving line 122021/3/14 2.4開(kāi)槽 Grooving 開(kāi)槽必須采用專用開(kāi)槽機(jī)開(kāi)槽,嚴(yán)禁采用電錘或人工開(kāi)槽,線槽開(kāi)槽深度=線管外徑+15mm。 The groove shall be opened by special machine. It is strictly forbidden to use electric hammer or manpower. The groove depthThe groove depth
11、 = outside diameter of outside diameter of conduitconduit +1515mmmm.132021/3/14 采用專業(yè)開(kāi)槽機(jī)開(kāi)槽 Use professional grooving machine 142021/3/14 2.5開(kāi)槽后處理 After grooving dispose 線槽內(nèi)的灰塵、浮砂必須清理干凈,對(duì)于有松動(dòng)的部位必須清理掉。 The dust and sand in the groove shoule be cleaned, and loose parts must be cleaned. 浮灰清理后線盒固定前必須采用樓層臨
12、時(shí)水引水管對(duì)線槽進(jìn)行澆水浸濕,使墻體充分濕潤(rùn)(若墻體濕潤(rùn),則不需要)。 The temporary water pipe of the floor must be used to water and soak the groove before fixing the electric box,make the wall fully moist (if the wall is wet, it is not necessary).152021/3/14 清理開(kāi)槽部位 clean dust and sand of the groove162021/3/14 濕潤(rùn)墻體 wet the wall 172
13、021/3/14 2.6線盒固定 fixing box 線盒固定前抹灰班組必須根據(jù)安裝班組布置好的線盒定位點(diǎn)設(shè)置好灰餅,以便電工控制線盒面與抹灰層平齊,線盒固定采用水泥砂漿進(jìn)行修補(bǔ)。 Before the box is fixed, the plastering team must set the plaster sample,so that the electrician can keep the box surface the same as plaster surface.Fix the cable box fixed with cement mortar.182021/3/14 線盒固
14、定 fixing box 192021/3/14 2.7線管安裝及固定 fixing conduit 在固定線管前先將鐵絲綁扎在鐵釘上,然后將鐵釘固定在砌體線槽內(nèi),固定間距以800-1000mm為宜。 Tie the iron wire to the iron nail before fixing the conduit, and then fix the iron nail into the groove. The tie distence should be 800-1000mm.202021/3/14 線管安裝及固定 fixing conduit 212021/3/14 線管安裝及固定
15、fixing conduit 222021/3/14 2.8開(kāi)槽修補(bǔ) Groove fill 在修補(bǔ)線槽前應(yīng)確保線槽濕潤(rùn),修補(bǔ)時(shí)采用水泥砂漿修補(bǔ),對(duì)于五根及以上線管比較密集的線槽,線管間距應(yīng)控制在10mm以上。 Before fill the groove, make sure the groove is wet. Cement mortar should be used to repair the groove. 232021/3/14 開(kāi)槽修補(bǔ) Groove fill242021/3/14三、質(zhì)量控制 Quality control 3.1箱盒面距粉刷面進(jìn)出控制不好原因分析:抹灰未按要求在
16、線盒固定前設(shè)置粉刷厚度控制基準(zhǔn)點(diǎn)(即灰餅),因此箱盒固定時(shí)進(jìn)出控制無(wú)參照物,難以做到與后期粉刷面齊平。Reasons for poor control of inlet and outlet of the box surface from the painted surface:The painting team of the project department did not set the painting thickness control reference point (i.e., plaster sample) before the cable box was fixed acc
17、ording to the requirements. Therefore, there was no reference for the inlet and outlet control when the box was fixed, so it was difficult to be even with the later painting surface.252021/3/14 3.2預(yù)埋階段后砌墻上翻及下翻線管定位不準(zhǔn)確,工人施工比較隨意,未考慮后期線盒及電箱配管時(shí)線管排列需求。The positioning of the pre-burial stage is not correct
18、, and the workers are relatively arbitrary in construction, without considering the arrangement requirements of the later conduit and box.262021/3/14 3.3二次配管補(bǔ)槽后空鼓開(kāi)裂原因分析: 1.強(qiáng)弱電箱等線管多且密集處,開(kāi)槽寬度不足,線管之間無(wú)間距,開(kāi)槽深度不足,線管未進(jìn)行有效固定或固定點(diǎn)不足,補(bǔ)槽時(shí)砂漿無(wú)法與砌體墻有效粘接; 2.配管補(bǔ)槽前基層處理不到位,未清理附灰及灑水浸濕,水泥砂漿強(qiáng)度不夠,導(dǎo)致砂漿與線管及砌體粘接強(qiáng)度不足,水泥砂漿與砌體的
19、粘接力無(wú)法與收縮力相平衡,從而導(dǎo)致空鼓、開(kāi)裂與基層脫離現(xiàn)象; 3.補(bǔ)槽完成后未灑水養(yǎng)護(hù)。 1.The conduit and box is much and dense, groove wide is not enough, The depth of the groove is not enough, no effective tie, and the mortar cannot effectively bond with the wall when the groove is filled; 2.The cement mortar is not strong enough, resulting bonding strength not enough. 3.No water spraying maintenance after the filled of groove .272021/3/14 3.4:多個(gè)開(kāi)關(guān)插座并列在一塊時(shí),應(yīng)根據(jù)開(kāi)關(guān)插座大小確定線盒間距。 When multiple switch and sockets are fixed together, the electric box gap should be determined according to the size of the switch and socket.282021/3/14四
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