加工中心精度檢驗(yàn)規(guī)范方案

1、.wd NO. ¯¯¯日 沛 電 腦 配 件上 海 有 限 公 司 RI PEI computer accessory (Shanghai) Co., Ltd. 加工中心精度檢驗(yàn)規(guī)範(fàn) 機(jī) 型： MODEL 機(jī) 號(hào)： SERIAL NO. 目 錄 CATALOGUE 1.0 靜態(tài)精度檢查 . 6 頁P(yáng)AGE STATIC ACCURACY INSPECION 2.0 定位精度檢查 . 1 頁P(yáng)AGE POSITION ACCURACY INSPECTION 3.0 重復(fù)精度檢查 . 1 頁P(yáng)AGE REPETITIONAL ACCURACY INSPECTION 4

2、.0 循圓精度. 1 頁P(yáng)AGE PALLET ACCURACY 5.0 附件 . 頁P(yáng)AGE ACCESSARY 共 . 頁P(yáng)AGE 中國(guó)上海松江區(qū)新橋鎮(zhèn)申港路3636號(hào)No.3636 Shenggang Road,Xin Qiao Songjiang Shanghai China 核準(zhǔn)者CONFIRMED檢驗(yàn)者CHECKED檢 驗(yàn)日 期DATE MCV F01 S001 Q301000003 940331-71.0靜態(tài)精度STATIC ACCURACY INSPECTION 單位Unit : mm項(xiàng)次NO檢查工程Inspection item測(cè) 試 方 法 圖Measuring metho

3、d diagram許 可 差Permissible deviation實(shí) 際測(cè) 量 值Measured value1.1床臺(tái)X 軸方向運(yùn)動(dòng)之真直度Straightness of the X axis movementa.X-Z面內(nèi)0.06/1000b.Y-Z面內(nèi)1.2床臺(tái)Y 軸方向運(yùn)動(dòng)之真直度Straightness of the Y axis movementa.X-Z面內(nèi)0.06/1000b.Y-Z面內(nèi)1-1單位Unit : mm項(xiàng)次NO檢查工程Inspection item測(cè) 試 方 法 圖Measuring method diagram許 可 差Permissible deviatio

4、n實(shí) 際測(cè) 量 值Measured value1.3床臺(tái)X軸方向之運(yùn)動(dòng)與其上面之平行度Parallelism between movement in X axis direction and table upper surfaceX 500 0.02500X 800 0.025800X 1250 0.031250X 2000 0.041.4床臺(tái)Y軸方向之運(yùn)動(dòng)與其上面之平行度Parallelism between movement in Y axis direction and table upper surfaceY 500 0.02500Y 800 0.025800Y 1250 0.0312

5、50Y 2000 0.041.5X軸方向運(yùn)動(dòng)與床臺(tái)基準(zhǔn)溝側(cè)面之平行度Parallelism between movement in X axis direction and Side surface of table reference slot每300mm的量測(cè)距離下許可差為0.015mm0.015for a measuringlength of 3001-2單位Unit : mm項(xiàng)次NO檢查工程Inspection item測(cè) 試 方 法 圖Measuring method diagram許 可 差Permissible deviation實(shí) 際測(cè) 量 值Measured value1.6

6、各軸方向相互運(yùn)動(dòng)之直角度Perpendicularity Between movement in X axis direction and Y axis direction and Z axis directiona.X-Y軸Place0.012/300b.X-Z軸Place0.012/300c.Y-Z軸Place0.012/3001.7主軸中心線與床臺(tái)面之直角度Perpendicularity between centerline of main spindle and table surface.旋徑每300Per3000.0151-3單位Unit : mm項(xiàng)次NO檢查工程Inspecti

7、on item測(cè) 試 方 法 圖Measuring method diagram許 可 差Permissible deviation實(shí) 際測(cè) 量 值Measured value1.8主軸孔內(nèi)面之偏擺Run out of spindle taper hole固定端At spindle side end of test bar0.005固定端300處At 300 position0.0151.9主軸軸線與Z軸軸線運(yùn)動(dòng)間的平行度Parallelism between the spindle axis and the Z-axis motiona:0.015/300b:0.015/3001.10主軸在

8、Z軸方向之移(松)動(dòng)量Movement of main spindle in Z axis direction0.0051.11主軸端面之偏擺Run out of main spindle outer surface 1-40.011.12主軸外面之偏擺Run out of main spindle outer surface0.01mm1.13床檯X軸方向運(yùn)動(dòng)之直線度Straightness of table movement in the X axis.1.Apply a fixed indicator to the straight edge as the figure shown.2.

9、Adjust to get reading at both ends of the straight edge.2.Move the table 300 mm in X-axis direction.3.Record the largest value difference as the measurement value.0.01/3001.14床檯Y軸方向運(yùn)動(dòng)之直線度Straightness of table movement in the Y axis 1-51.Apply a fixed indicator to the straight edge as the figure show

10、n.2.Adjust to get reading at both ends of the straight edge.2.Move the table 300 mm in X-axis direction.3.Record the largest value difference as the measurement value.0.01/3001.15旋轉(zhuǎn)檯旋轉(zhuǎn)偏擺Table runout(XY)0.015mm/3001.16旋轉(zhuǎn)檯旋轉(zhuǎn)偏擺Table runout(Z)0.005mm1.17車刀角度換刀後重複定位精度Repeatability of tool angle after too

11、l change.0.001mm1.18車刀角度停頓後重複定位精度Repeatability of tool angle after tool stop.0.001mm1.20車刀加工後定位精度Repeatability of tool angle after machining part0.001mm1.21主軸振動(dòng)檢測(cè)Spindle vibration detection0.6mm/s(Ref)2.0定位精度檢查 Positioning accuracy inspection 單位Unit : mm項(xiàng)次NO檢查工程Inspection item測(cè) 試 方 法 圖Measuring meth

12、od diagram許 可 差Permissible deviation實(shí) 際測(cè) 量 值Measured value2.1直線運(yùn)動(dòng)之定位精度ISO230-2循環(huán)次數(shù):2次Positioning accuracy of straight line movementByISO230-2Cycle times: Two timesXL10000.011000L20000.015L20000.02YZ單位Unit: sec2.2回轉(zhuǎn)運(yùn)動(dòng)之定位精度Positioning accuracy of straight line movementByISO230-2Cycle times: Two timesC

13、151-73.0反復(fù)精度檢查 Repetition accuracy inspection 單位Unit: sec項(xiàng)次NO檢查工程Inspection item測(cè) 試 方 法 圖Measuring method diagram許 可 差Permissible deviation實(shí) 際測(cè) 量 值Measured value3.1直線運(yùn)動(dòng)之反復(fù)定位精度ISO230-2Positioning repeatability of straight line movementByISO230-2Cycle times: Two timesX0.006YZ單位Unit: sec3.2回轉(zhuǎn)運(yùn)動(dòng)之重復(fù)定位精度I

14、SO230-2Positioning repeatability of straight line movementByISO230-2Cycle times: Two timesC 8 1-83.0反復(fù)精度檢查 Repetition accuracy inspection 單位Unit: sec項(xiàng)次NO檢查工程Inspection item測(cè) 試 方 法 圖Measuring method diagram許 可 差Permissible deviation實(shí) 際測(cè) 量 值Measured value3.3Max reversal value最大反沖值Position accuracy qualified to ISO 230-2X0.006YZ4.0循圓精度檢查 Repetition accuracy inspection 單位Unit: sec項(xiàng)次NO檢查工程Inspection item測(cè) 試 方 法 圖Measuring method diagram許 可 差Permissible deviation實(shí) 際測(cè) 量 值Measured value4.1循圓精度RoundnessGeometry c