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1、Ll地腳螺栓預埋及加固施工 術交底完整編(完整版資料,可直接使用可編輯,推薦下載)工程名稱交 底 日 期2010年10月25日施工單位分 項 工 程 名 稱基礎 工 程交底提要預檢、交車棚錨栓預埋技術要求交底內(nèi)容:一、施工準備:1、主要機具:氧-乙炔切割焊機、水平儀、小白線或20號鉛絲和鋼卷尺、經(jīng)緯儀、電焊機、鐵錘。2、作業(yè)條件:(1)為保證施工質量和最大縮短工期,拿到圖紙后要認真審核,確定每個部位所需要 的錨栓型號、數(shù)量、尺寸是否符合要求,出廠合格證和實驗報告是否齊全,報監(jiān)理驗收。 檢查錨栓的位置與基礎柱中的鋼筋是否交叉及有無其它施工矛盾。(2 )待基礎鋼筋綁扎加固完成檢驗合格后,加固地腳螺

2、栓。(3) 定位鋼板進場后要逐一檢查定位鋼板的孔位、孔徑,不滿足要求的,一律不得使用。(4) 安排夜間施工時,應有足夠的照明設施,并要合理安排安裝順序,已進入場地的 錨栓做好保護工作。(5) 在施工中應該注意在綁扎承臺鋼筋完畢后,穿基梁鋼筋前預下螺栓,以保證施工 方便。二、操作工藝1、工藝流程:確定預埋錨栓型號t軸線定位t定位板安裝加固t放置螺栓組t地腳螺栓固定t錨栓 防護t位置復核t澆筑混凝土2、施工流程、要點(1)螺栓要求絲扣均勻、螺紋長度,外漏尺寸及垂直度等滿足設計要求及規(guī)范要求。 螺栓進場后由材料員和質檢員進行驗收,檢查螺栓出廠合格證、實驗報告、規(guī)格、尺寸、 數(shù)量、絲扣長度是否符合設計

3、要求,驗收合格后按規(guī)格碼放整齊,并做好標識。(2 )軸線定位、標高確定按照施工圖紙要求,在柱墩預埋地腳螺栓處,需進行軸線放線定位,以確定定位板的位 置,從而確定螺栓的地位點。(3) 定位板加固為保證螺栓的安裝精度,采用定位板來確定螺栓位置的方法,根據(jù)設計要求,提前預 制螺栓定位板,安裝前復核定位板上螺栓孔的相對位置是否符合設計和施工要求,檢查合 格后,在定位板上畫十字絲并根據(jù)定位軸線確定定位板的位置,從而螺栓孔的位置得以確(4) 安裝螺栓組將地腳螺栓預先放入短柱內(nèi),插入定位模板預留孔內(nèi),將螺桿上部用螺帽上下固定,并邊擰邊校核單組螺栓的相互尺寸,并調節(jié)螺栓的水平標高和垂直度。(5) 地腳螺栓的固

4、定第一步固定:待調整好螺栓的標高和垂直度并符合要求后,用短鋼筋頭焊接腳撐,與基礎 底板鋼筋焊接加固螺栓防止其下沉。第二步固定:用短鋼筋采用十字交叉的方式交叉焊接加固螺栓與短柱的定位箍筋,防止螺栓在澆筑混凝土時偏位,加固完后復核螺栓的標高和垂直度。(6) 加固完成符合合格后,對螺栓外漏絲扣進行保護,保護方法采用專業(yè)的塑料纏裹外 漏絲扣,并用膠帶粘勞,防止螺栓絲扣在澆筑混凝土時受污染收到腐蝕。(7) 以上程序完成后用校準后的經(jīng)緯儀調整、復核各個螺栓組的整體平面位置尺寸,經(jīng)檢查尺寸精度符合要求后,將定位鋼板和所有螺母取出。三、質量標準地腳螺栓組尺寸1、保證項目:允許偏差項目,見表1 1。表1 1地腳

5、螺栓組精度要求:地腳螺栓;組尺寸精度允許偏差序號項目允許偏差(伽)檢驗方法1整體平面位置:2用經(jīng)緯儀檢查2高度尺寸2用水平儀檢查3垂直度1用鉛垂線檢查2、錨栓尺寸要求,見表1 2表1 2錨栓尺寸D(mm)錨栓類型B(mm)A(mm )L (mm)27I20511088042n235130128545n240135136548n250145145052n260160156056n270170167060n2801801780錨栓大樣圖四、混凝土澆筑為防止混凝土澆灌完成之后螺栓被污染,在混凝土澆灌之前,應將螺栓絲扣部分打油后用塑料薄膜包扎好。當螺栓組滿足尺寸精度要求后,即可澆灌混凝土。在螺栓組附近

6、澆灌振搗混凝土時要特 別注意,既要搗實混凝土又不要碰撞螺栓,要精心施工,以免引起螺栓移位變形?;炷翝沧r跟蹤測量地腳螺栓移動偏差一旦發(fā)現(xiàn)偏差超標的立刻進行校正,直至符合規(guī)范要求。在混凝土澆灌完成之后混凝土初凝之前應派專人進行螺栓的再次校核、調整,直到螺栓位置滿足規(guī)范要求?;炷潦┕ね旰?,應立即派人用層板制成的蓋子蓋在螺帽上面進行保護,防止螺栓絲口被破壞。五、地腳螺栓復測:在鋼柱吊裝前,必須對已完成施工的預埋螺栓的軸線間距進行認真核查、驗收。對不 符合鋼結構工程施工質量驗收規(guī)范GB50205 2001者,要提請有關方會同解決;對彎曲變形的地腳螺栓,要進行校正;已損傷的絲扣用鈑牙進行修理,并對所

7、有的螺栓予以保護六、成品保護螺栓、螺母、墊圈外觀表面應涂油保護,不應出現(xiàn)生銹和沾染臟物,螺栓套尼龍?zhí)?,確保 螺紋不受損傷;螺栓運輸和固定過程中,嚴禁碰撞螺紋;在澆筑混凝土前,用塑料布包裹螺栓的螺紋部分。七、應注意安全質量問題(1)若在地梁鋼筋穿筋后進行地腳螺栓預埋,施工過程會出現(xiàn)困難,但嚴禁割斷主筋。(2)焊工必須持證上崗,焊接時不得焊傷主筋,焊渣要及時清理;所使用鋼尺及儀器 必須經(jīng)過校正,并在使用期范圍內(nèi);在混凝土澆筑過程中,應在基礎四周均勻對稱下料,避免因下料不均勻混凝土流動造成螺栓位置偏移。隨時檢查螺栓位置和標高,發(fā)現(xiàn)螺栓位置偏移及標高變化應及時調整。(3) 在進行各項施工時必須有專業(yè)管

8、理人員在現(xiàn)場進行協(xié)調,任務分配。澆筑混凝土過程中必須反復校核,防止混凝土的擠壓造成螺栓位置偏移,出現(xiàn)偏移現(xiàn)象要及時調整(4 )氧-乙炔切割焊機必須保證氧氣瓶與乙炔瓶在明火點保持10米以上距離,兩瓶之間距離要在5米以上。且要保證兩瓶的傾斜角度大于三十度。(5)要及時對施工完畢錨栓進行防護處理,并在有大型機械車輛運行地段設置警示標志,防止傷到錨栓。審核人交底人接受交底人1、 本表由施工單位填寫,交底單位與接受交底單位各存一份2、 當做分項工程施工技術交底時,應填寫“分項工程名稱"欄,其他技術交 底可不填寫。王穩(wěn)莊天源道 9 標準廠房地腳螺栓預埋加固施工方案地 腳 螺 栓 施 工 方 案

9、天津市東天建筑工程 2021。11。09Conference is by Council party research decided held of once important Conference , main task is in depth learning implement XI General Secretary series important speech especially on ”two learn a do” learning education of important indicates spirit , according to Central , and p

10、rovincial and municipal on in all members in the carried out "learn Constitution Party rules , and Speech series , be qualified party members”learn the deployment requirements of education , for me" two ”education work arrangements , education and guidance directly under the works of party

11、 membersand further strengthening the conviction in ideal, keeping faithful to the party andset up breeze upright , play , dare, to speed up water conservancy reform and development efforts to provide a strong organizational guarantee. Just now, the XX gay announced municipal water systems "two

12、” is Fertilizationsystem, un its of the party orga ni zati on in accorda nee with theimplementation plan, paying careful attention to implementation。 Thefollowing , according to the spirit of the Central, provincial and municipal party Committee, and con ducted my mun icipal water system” two"

13、study andeducation, I wish to make three points.A, and deep awareness carried out"two learn a do” learning education of important meaning party of 18 bigyilai , to XI comrade for General Secretary of Central , around full strictly rule party madehas series major deployment, played has a strictl

14、y rule party of comb in ati on fist, has carried out has party of mass line educatio npractice activities , "three strict three real" topic education, forsolution memberscadres especially County at level above leaders exists of highlightproblem, advanee full strictly rule party up to has v

15、ery importantof role, tube party rule party lost of Yu wide, and Lost in the loose, soft lost problem has been greatly improved, ranks the overall quality has bee n greatly improved. But also to1.編制依據(jù)設計圖紙1.0。2鋼結構工程施工質量驗收規(guī)范(GB5 4 2002)緊固件機機械性能螺栓、螺釘和螺柱GB3098)2002) 1。0.3混凝土結構工程施工質量驗收規(guī)范(GB5 4 2.工程概況本工程位

16、于天津市西青開發(fā)區(qū)王穩(wěn)莊地段天源道和盛達三支路交口處,分為廠房六棟,門衛(wèi)室12個,鍋樓房等建筑物,總建筑面積為 59852.22?,地下為鋼筋 混凝土基礎,地上為鋼結構框架廠房建筑。該工程鋼柱通過地腳螺栓與承臺基礎連接,地腳螺栓規(guī)格有 M24 M27 M42 M39 M48等幾種規(guī)格,地腳螺栓采用 Q235 鋼制作。3。施工部署3.1材料準備3o 1.1根據(jù)施工圖紙及施工進度要求,提前10天提出分區(qū)、分段螺栓計劃單, 組織螺栓分批進場根據(jù)螺栓固定方案,提出螺栓固定框計劃,隨螺栓一起進場.3.2技術準備3.2 o 1組織項目人員認真學習有關的規(guī)范、規(guī)程或規(guī)定,在施工的過程中做到 有據(jù)可依.3 o

17、 2.2施工前認真查閱結構施工圖紙,在圖紙會審的基礎上爭取將施 工中可能碰到的難題在施工前解決。提前分析確定施工中的難點及需要著重注意的 部分,做到目標明確,重點突出。I I收集或準備相應技術資料。3o 2o 4實行三級交底制,即:技術部對項目部有關人員、分包技術人員進行方 案交底;工程部對分包工長、班組長進行交底;分包工長對班組進行技術交底Conference is by Council party research decided held of once importa ntConference, main task is in-depth learning implement XI G

18、eneral Secretary series importa nt speech especially on "two lear n a do" lear ning educatio n of importa nt in dicates spirit, accord ing to Cen tral, and provin cial and municipal on in all members in the carried out "learn Constitution Party rules, and Speech series, be qualified p

19、arty members' learn the deploymentrequirements of education, for me ” two ” education work arrangements,education and guidanee directlyunder the works of party membersand furtherstre ngthe ning the conv icti on in ideal, keep ing faithful to the party and set up breeze upright , play , dare, to

20、speed up water conservancy reform and development efforts to provide a strong organizationalguarantee. Justnow, the XX gay announced municipal water systems "two" is Fertilization system, un its of the party orga ni zati on in accorda nee with the implementation plan, paying careful attent

21、ion to implementation。 Thefollowing, according to the spirit of the Central, provincialand municipalparty Committee, and con ducted my mun icipal water system "two” study andeducation , I wish to make three points. A, and deep awareness carried out "two learn a do" learning education

22、of important meaning party of 18 big yilai, to XI comrade for General Secretary of Central, around full strictly rule party made has series major deployme nt , played has a strictly rule party of comb in ati on fist, has carried out has party of mass line educati on practice activities, "three

23、strict three real ” topic education, forsolution memberscadres especially County atlevelabove leadersexistsofhighlight problem, advanee full strictly rulepartyup to has veryimportantof role, tube party rule party lost of Yu wide, and Lost in theloose,soft lost problem has been greatly improved,ranks

24、the overall qualityhasbee n greatly improved。But also to4。施工方法4.1工藝流程工程部 螺栓計劃螺栓加工螺栓進場承臺模板 螺栓固定螺栓校正澆筑承臺混凝土4.2 施工要點4。 2.1 螺栓計劃螺栓計劃由工程部根據(jù)施工進度安排分批、分段、分軸線提出,報螺栓加工單 位組織加工。本工程螺栓總需用計劃如下 :規(guī)格 數(shù)量M24M27M42M39M484。2。1 螺栓加工本工程地腳螺栓全部委托天津 廠加工,加工采用車床車絲,要求絲扣均勻、 螺紋長度滿足設計要求及規(guī)范要求。地腳螺栓托板和加勁板采用人工電弧焊焊結,要求焊縫均勻、飽滿、無焊瘤和 氣孔,焊縫

25、尺寸必須符合設計要求Conference is by Council party research decided held of once importantConference , main task is in depth learning implement XI地腳螺栓施工方案 General Secretary series important speech especially on” two learn ado" learning education of important indicates spirit, according to Central , and p

26、rovincial and municipal on in all members in the carried out ”learn Constitution Party rules, and Speech3 series, be qualified partymembers ”learn the deployment requirements of education, for me" two "education work arrangements , education and guidance directly under the works of party m

27、embers and further strengthening the conviction in ideal, keeping faithful to the party and set up breeze upright, play, dare, to speed up water conservancy reform and development efforts to provide a strong organizational guarantee. Just now, the XX gay announced municipal water systems ”two"

28、is Fertilization system, units of the party organization in accordance with the implementation plan, paying careful attention toimplementation 。 The following , according to the spirit of the Central, provincial and municipal party Committee, and conducted mymunicipal water system ” two" study

29、and education, I wish to makethree points 。 A, and deep awareness carried out”two learn a do ” learning education of importantmeaning party of 18 big yilai, to XI comrade for General Secretary ofCentral , around full strictly rule party madehas series major deployment, played has a strictly rule par

30、ty of combination fist , has carried out has party of mass line education practice activities, ”three strict threereal" topic education, for solution members cadres especially County atlevel above leaders exists of highlight problem, advance full strictly ruleparty up to has very important of r

31、ole, tube party rule party lost of Yuwide, and Lost in the loose , soft lost problem has been greatly improved,ranks the overall quality has been greatly improved。 But also to螺栓進場后由材料員和質檢員進行驗收,檢查螺栓規(guī)格、尺寸、數(shù)量絲扣長度 是否符合設計要求,驗收合格后按規(guī)格碼放整齊,并做好標識。4.2。2預埋螺栓每個鋼柱下均有地腳螺栓與承臺基礎相連,為了鋼結構安裝的順利進行,必須 保證地腳螺栓的準確。首先將地腳螺栓相

32、對位置用螺栓固定框固定,螺栓固定框采用15mm厚竹膠板制作,詳見附圖。在承臺基礎模板支設完成后,將相對位置固定好的地腳螺栓組放 入基礎中,將螺栓固定框與基礎腳手架固定,用全站儀校正螺栓位置,用14鋼筋與地腳螺栓焊成井字框支撐在模板上,螺栓底用16鋼筋支撐,焊在承臺網(wǎng)片或基礎短柱鋼筋上,確保地腳螺栓不偏移、不下沉。在混凝土澆筑過程中,應在基礎四周均勻對稱下料,避免因下料不均勻混凝土 流動造成螺栓位置偏移。隨時檢查螺栓位置和標高,發(fā)現(xiàn)螺栓位置偏移及標高變化 應及時調整。5. 質量標準5。0.1地腳螺栓等緊固標準件及螺母、墊圈等標準配件,其品種、規(guī)格、性能 等應符合現(xiàn)行國家產(chǎn)品標準和設計要求5。0。

33、2地腳螺栓的螺紋應受到保護。地腳螺栓安裝位置的允許偏差?5mm5。0。4地腳螺栓尺寸的偏差應符合下表的規(guī)定地腳螺栓尺寸的允許偏差(mm項目允許偏差+30.0螺栓露出長度0。0+30.0螺紋長度0。06。成品保護措施6.0。1螺栓、螺母、墊圈外觀表面應涂油保護,不應出現(xiàn)生銹和沾染臟物,螺 紋不應損傷.螺栓運輸和固定過程中,嚴禁碰撞螺紋。Conference is by Council party research decided held of once importa ntConference, main task is in depth learning implement XI Gener

34、al Secretary series important speech especially on ” two learn a do" learning education of importa nt in dicates spirit, accord ing to Cen tral, and provin cial andmunicipal on in all members in the carried out "learn Constitution Party rules, and Speech series , be qualified party members

35、"learn the deployment requirements of education, for me ” two "education work arrangements,education and guidanee directly under the works of party membersand further stre ngthe ning the conv icti on in ideal, keep ing faithful to the party and set up breeze upright , play , dare, to speed

36、 up water conservancy reform and development efforts to provide a strong organizational guarantee. Just now, the XX gay announced municipal water systems "two ” is Fertilization system, un its of the party orga ni zati on in accorda nee with the implementation plan, paying careful attention to

37、implementation. Thefollowing , according to the spirit of the Central, provincial and municipal party Committee, and conducted my municipal water system”two" study andeducation, I wish to make three points. A, and deep awareness carriedout ”two learn a do” learning education of important meanin

38、g party of 18 big yilai , to XI comrade for General Secretary of Central, around fullstrictly rule party madehas series major deployment , played has a strictly rule party of combination fist, has carried out has party of mass lineeducation practice activities , "three strict three real" t

39、opic education , for solution memberscadres especially County at level above leaders exists of highlight problem, advance full strictly rule party up to has very important of role, tube party rule party lost of Yu wide, and Lost in the loose, soft lost problem has been greatly improved, ranks the ov

40、erall quality has been greatly improved. But also to6.0.3 在澆筑混凝土前,用塑料布包裹螺栓的螺紋部分。Conference is by Council party research decided held of once important Conference , main task is in depth learning implement XI地腳螺栓施工方案 General Secretary series important speech especially on”two learn ado” learning educ

41、ation of important indicates spirit, according to Central , and provincial and municipal on in all members in the carried out ”learn Constitution Party rules, and Speech5 series, be qualifiedparty membesr "learn the deployment requirements of education, for me” two "education work arrangem

42、ents , education and guidance directly under the works of party members and further strengthening the conviction in ideal , keeping faithful to the party and set up breeze upright, play, dare , tospeed up water conservancy reform and development efforts to provide a strong organizational guarantee 。

43、 Just now, the XX gay announced municipal water systems ”two” is Fertilization system, units of the party organization in accordance with the implementation plan, paying carefulattention to implementation 。 The following, according to the spirit of the Central, provincial and municipal party Committ

44、ee, and conducted mymunicipal water system”two” study and education ,I wish to make threepoints. A , and deep awareness carried out "two learn a do” learningeducation of important meaning party of 18 big yilai, to XI comrade forGeneral Secretary of Central, around full strictly rule party made

45、hasseries major deployment , played has a strictly rule party of combination fist, has carried out has party of mass line education practice activities , ”three strict three real ” topic education, for solution memberscadres especially County at level above leaders exists of highlight problem, advan

46、ce full strictly rule party up to has very important of role , tube party rule party lost of Yu wide , and Lost in the loose , soft lost problem has been greatly improved, ranks the overall quality has beengreatly improvedBut also to一、編制說明xxx xxxxx工廠項目施工區(qū)域內(nèi)的設備基礎、生產(chǎn)廠房基礎上,為了后續(xù)的設備安 裝和廠房鋼結構安裝,須預埋大量的地腳螺栓

47、組,是施工現(xiàn)場的重點工作項目,特編制此 方案補充施工組織設計.二、編制依據(jù):1. xxx x xx x xxxx工廠項目施工設計圖紙2 .工程測量規(guī)范 G B 5 0 0 2 6 -933. 建筑變形測量規(guī)程JG J/T8 - 9 74. 建筑工程施工質量驗收統(tǒng)一標準GB50300 2 0015. 鋼結構工程施工質量驗收規(guī)范GB5020 5 -20016. 鋼筋焊接及驗收規(guī)程JGJ 18-2003三、施工準備1. 地腳螺栓、螺帽、墊圈的規(guī)格型號、形狀尺寸、數(shù)量嚴格按設計要求選用,由業(yè)主 指定的鋼結構專業(yè)分包商提供,各產(chǎn)品出廠應有產(chǎn)品合格證和檢測報告2. 每組預埋螺栓制作一套定位鋼套板 ,定位鋼

48、套板采用10#槽鋼制作,根據(jù)設計要求的 預埋螺栓組的數(shù)量、 規(guī)格、尺寸加工成相應的規(guī)格。 鋼套板四角采用$ 48鋼管與槽鋼焊接, 作為定位鋼套板支架。鋼套板制作完成,應在其上標識配套的預埋螺栓規(guī)格、 數(shù)量,并在其上 表面刻劃標注定位十字軸中心線和三角標記。做法見下圖。tai Timkin.£:'.Y1f1叱1*孔述酬廈曲虹曲加3。按照設計圖紙的規(guī)格型號數(shù)量將各預埋螺栓與加工好的定位鋼套板組合,在組合 好的螺栓組的下部預埋部分,用務0鋼筋井字型水平焊接固定螺栓上下口,間距500mm,保證螺栓的垂直度。橫向 務0鋼筋兼做支撐筋,長度取套板內(nèi)口寬度兩端各減5mm.做法見下圖。I =

49、'-:I血和了妁訕四、預埋螺栓現(xiàn)場預埋施工施工工序流程:鋼套板支架安裝定位t安裝預埋螺栓組t定位固定t模板安裝t中間驗收t混凝土澆筑t混凝土澆筑完成初凝前復核調整1鋼套板支架安裝定位:將鋼套板支架安置在承臺基礎上口,用測量儀器對鋼套板上的十字定位軸線進行精確定位 采用5 00m m長鑄鐵水平尺調節(jié)鋼套板支架上口水平度。2 .安裝預埋螺栓組:按照設計圖紙的規(guī)格、型號、數(shù)量,將各預埋螺栓用墊片、螺 帽與定位鋼套板組合緊固。用水準儀精確測量預埋螺栓上口標高,根據(jù)設計要求的絲扣預 留長度,采用調節(jié)螺栓上口螺母的方式,調整預埋螺栓的標高。3。定位固定:預埋螺栓上、下口焊接 務0鋼筋井字型焊接固定,上、下兩道,間距不小 于5

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