球磨機(jī)ITP模板

1、球磨機(jī)檢驗(yàn)計(jì)劃（ITP） ITP of 2.4×3.7m Overflow Ball Mill編制： 郭云飛Make-out： GuoYunfei審核： 萬(wàn)中停Review：Wan Zhongting批準(zhǔn)： 王長(zhǎng)鵬 Approval：Wang Changpeng中信重工機(jī)械股份有限公司質(zhì)量保證部Quality Assurance Department of CITIC Heavy Industries Co., Ltd 2011.04.10說(shuō)明：本ITP檢驗(yàn)計(jì)劃為通用檢驗(yàn)計(jì)劃要求。在實(shí)際生產(chǎn)過(guò)程中，若有與圖紙、工藝、合同要求不一致之處，以生產(chǎn)用圖紙、工藝、合同要求為準(zhǔn)。Note：Th

2、is ITP is generally used inspection and test plan. In the practical production, if there is any difference or conflict between this ITP and drawings, technique or contract, the drawings. technique and the requirements in contract for production should govern. 中信重工機(jī)械股份有限公司質(zhì)量保證部 Quality Assurance Depa

3、rtment of CITIC Heavy Industries Co., Ltd2011.04.102.4×3.7m球磨機(jī)檢驗(yàn)計(jì)劃 ITP of 2.4×3.7m Overflow Ball Mill零部件名稱： 進(jìn)/出料端蓋 共 16 頁(yè) 第 1 頁(yè)P(yáng)art : Feed/Discharge end head the 1st page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection

4、Requirement用戶要求備注Note1冶煉Smelting化學(xué)成分Chemical composition圖紙、標(biāo)準(zhǔn)Drawing and standard化學(xué)成分報(bào)告Chemical composition reportR2鑄造Casting尺寸、外觀Size. appearance圖紙、工藝Drawing and technique3熱處理Heat treatment溫度、時(shí)間Temperature, time圖紙、標(biāo)準(zhǔn)Drawing, standard熱處理曲線Heat treatment curveR4切割試塊Specimen making性能試驗(yàn)、拉伸試驗(yàn)Performance

5、 testing,Tensile test圖紙、標(biāo)準(zhǔn)Drawing, standard機(jī)械性能報(bào)告Mechanical property reportW/R5噴丸、涂底漆Shot blasting外觀Appearance工藝ProcessW非加工面Unmachining sueface6粗加工Rough machining尺寸、粗糙度Size. roughness圖紙、工藝Drawing and technique7無(wú)損檢測(cè)NDT超聲波探傷UT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報(bào)告UT reportW/R零部件名稱： 進(jìn)/出料端蓋 共 16 頁(yè) 第 2 頁(yè)P(yáng)

6、art : Feed/Discharge end head the 2nd page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注Note8若發(fā)現(xiàn)缺陷，需焊補(bǔ)：If some defects are found and welding is needed：8.1開(kāi)挖缺陷Excavate defects8.2開(kāi)挖區(qū)無(wú)損檢測(cè)NDT to the repaired areas

7、磁粉探傷或著色探傷MT or PT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contract W8.3繪制缺陷圖Make out defect map缺陷圖Defect mapR8.4缺陷焊補(bǔ)Weld repair溫度、焊材、電流Temperature ,welding material and electricity焊補(bǔ)工藝Technique8.5焊補(bǔ)區(qū)硬度測(cè)試Weld repaired areas hardness test硬度Hardness圖紙、標(biāo)準(zhǔn)Drawing and standardW/R8.6焊補(bǔ)區(qū)無(wú)損檢測(cè)NDT to the repaired areas超聲波探傷UT

8、圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報(bào)告UT reportW/R磁粉探傷或著色探傷MT or PT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報(bào)告或PT報(bào)告MT or PT reportW/R零部件名稱：進(jìn)/出料端蓋 共 16 頁(yè) 第 3 頁(yè)P(yáng)art : Feed/Discharge end head the 3rd page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢

9、驗(yàn)要求Inspection Requirement用戶要求備注Note8.7退火處理(anneal) Heat treatment溫度、時(shí)間Temperature and time工藝Technique9半精加工Semi-final machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing and technique10無(wú)損檢測(cè)NDT磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報(bào)告MT reportW/R11精加工Finish machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing an

10、d technique尺寸報(bào)告Dimension reportH/R12無(wú)損檢測(cè)NDT磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報(bào)告MT reportH/R13涂裝前清理Clean the surface before painting表面清理Surface cleaning圖紙、工藝、標(biāo)準(zhǔn)Drawing 、technique、standardW14涂裝Painting色調(diào)、漆膜厚度Color, paint film thickness工藝process涂裝報(bào)告 Painting reportW/R注明: H-停止檢查點(diǎn) W-見(jiàn)證點(diǎn) R-驗(yàn)證檢查報(bào)告No

11、te: H-hold points W-witness points R-report of test零部件名稱： 軸齒輪 共 16 頁(yè) 第 4 頁(yè)P(yáng)art : Shaft gear the 4th page total 16pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注Note1驗(yàn)證材料Test the material化學(xué)成分Chemical composition圖紙 標(biāo)準(zhǔn)Drawi

12、ng and standard化學(xué)成分報(bào)告Chemical composition reportR2鍛造Forging尺寸、外觀Size and appearance圖紙、工藝Drawing and technique3鍛后熱處理Heat treatment after forging溫度、時(shí)間Temperature and time工藝、標(biāo)準(zhǔn)Technique and standard熱處理曲線Heat treatment curveR4粗加工Rough machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing and technique5無(wú)損檢測(cè)NDT超聲

13、波探傷UT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報(bào)告UT reportH/R6正火處理Normal heat treatment溫度、時(shí)間Temperature and time工藝、標(biāo)準(zhǔn)Technique and standard熱處理曲線Heat treatment curveR7半精加工Semi-finishing尺寸、粗糙度Dimension and roughness圖紙、工藝Drawing and technique8無(wú)損檢測(cè)NDT超聲波探傷UT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報(bào)告UT reportH/R零部件名

14、稱：軸齒輪 共 16 頁(yè) 第 5 頁(yè)P(yáng)art : Shaft gear the 5th page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注Note9熱處理Heat treatment硬度Hardness圖紙、標(biāo)準(zhǔn)Drawing, standard硬度報(bào)告Hardness reportW/R10精加工Finishing尺寸、粗糙度Dimension and rough

15、ness圖紙、工藝Drawing and technique尺寸報(bào)告Dimension reportH/R11齒形加工Tooth profile machining齒厚/公法線、粗糙度Tooth thickness/ length of common normal， roughness圖紙Drawing尺寸報(bào)告Dimension reportH/R12無(wú)損檢測(cè)NDT磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報(bào)告MT reportH/R13涂裝Painting色調(diào)、漆膜厚度Color, paint film thickness工藝process涂裝報(bào)告 P

16、ainting reportW/R注明: H-停止檢查點(diǎn) W-見(jiàn)證點(diǎn) R-驗(yàn)證檢查報(bào)告Note: H-hold points W-witness points R-report of test零部件名稱：大齒輪 共 16 頁(yè) 第 6 頁(yè)P(yáng)art: Gear the 6th page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注note1冶煉Smelting化學(xué)成分Che

17、mical composition圖紙、標(biāo)準(zhǔn)Drawing and standard化學(xué)成分報(bào)告Chemical composition reportR2鑄造Casting尺寸、外觀Size. appearance圖紙、工藝Drawing and technique3熱處理Heat treatment溫度、時(shí)間Temperature, time圖紙、工藝Drawing, process熱處理曲線Heat treatment curveR4切割試塊Specimen making性能試驗(yàn)、拉伸試驗(yàn)Performance testing,Tensile test圖紙、標(biāo)準(zhǔn)Drawing, stand

18、ard機(jī)械性能報(bào)告Mechanical property reportW/R5噴丸、涂底漆Shot blasting外觀Appearance工藝processW非加工面Unmachining sueface6粗加工Rough machining尺寸、粗糙度Size. roughness圖紙、工藝Drawing and technique7無(wú)損檢測(cè)NDT超聲波探傷UT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報(bào)告UT reportH/R8若發(fā)現(xiàn)缺陷，需焊補(bǔ)：If some defects are found and welding is needed：零部件名稱：大齒

19、輪 共 16 頁(yè) 第 7 頁(yè)P(yáng)art: Gear the 7th page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注note8.1開(kāi)挖缺陷Excavate defects8.2開(kāi)挖區(qū)無(wú)損檢測(cè)NDT to the repaired areas磁粉探傷或著色探傷MT or PT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contract W8.3繪制缺陷圖Make

20、 out defect map缺陷圖Defect mapR8.4缺陷焊補(bǔ)Weld repair溫度、焊材、電流Temperature, welding material and electricity焊補(bǔ)工藝Technique8.5焊補(bǔ)區(qū)無(wú)損檢測(cè)Non-destructive inspection of repair welding area超聲波探傷UT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報(bào)告UT reportW/R8.6焊補(bǔ)區(qū)硬度測(cè)試Hardness test on repair welding areas磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing sta

21、ndard contractMT報(bào)告MT report W/R硬度Hardness圖紙、標(biāo)準(zhǔn) Drawings and standardsW/R零部件名稱：大齒輪 共 16 頁(yè) 第 8 頁(yè)P(yáng)art: Gear the 8th page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注note9熱處理Heat treatment溫度、時(shí)間、硬度Temperature, tim

22、e, hardness圖紙、標(biāo)準(zhǔn)Drawing, standard熱處理曲線、硬度報(bào)告Heat treatment curve, Hardness reportR10半精加工Semi-finishing尺寸、粗糙度Dimension and roughness圖紙、工藝Drawing and technique11無(wú)損檢測(cè)NDT超聲波探傷、磁粉探傷UT、MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報(bào)告UT reportH/R12精加工Finishing尺寸、粗糙度Dimension and roughness圖紙Drawing尺寸報(bào)告Dimension repor

23、tH/R13齒形加工Tooth profile machining齒厚、粗糙度Tooth thickness and roughness圖紙Drawing尺寸報(bào)告Dimension reportW/R14無(wú)損檢測(cè)NDT磁粉探傷MT 圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報(bào)告MT reportH/R注明: H-停止檢查點(diǎn) W-見(jiàn)證點(diǎn) R-驗(yàn)證檢查報(bào)告Note: H-hold points W-witness points R-report of test零部件名稱：筒體法蘭 共 16 頁(yè) 第 9 頁(yè)P(yáng)art: Shell Flange the 9th page t

24、otal 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注Note1驗(yàn)證材料Test the material化學(xué)成分Chemical composition圖紙、標(biāo)準(zhǔn)Drawing. standard化學(xué)成分報(bào)告Chemical composition reportR2鑄造Forging尺寸、外觀Size and appearance圖紙、工藝Drawing and techniqu

25、e3正火+回火Normalizing and tempering溫度、時(shí)間Temperature, time圖紙、標(biāo)準(zhǔn)Drawing, standard熱處理曲線Heat treatment curveR4切割試塊Specimen making性能試驗(yàn)、拉伸試驗(yàn)Performance, Tensile test圖紙、標(biāo)準(zhǔn)Drawing, standard機(jī)械性能報(bào)告Mechanical property reportW/R5粗加工Rough machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing and technique6無(wú)損檢測(cè)NDT超聲波探傷UT圖紙、

26、工藝Drawing and techniqueUT報(bào)告UT reportH/R7若發(fā)現(xiàn)缺陷，需焊補(bǔ)：If some defects are found and welding is needed：7.1開(kāi)挖缺陷Excavate defects7.2開(kāi)挖區(qū)無(wú)損檢測(cè)NDT to the repaired areas磁粉探傷或著色探傷MT or PT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contract MT報(bào)告或PT報(bào)告MT or PT reportW零部件名稱：筒體法蘭 共 16 頁(yè) 第 10 頁(yè)P(yáng)art: Shell Flange the 10th page total 16 pa

27、ges序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注Note7.3繪制缺陷圖Make out defect map缺陷圖Defect mapR7.4缺陷焊補(bǔ)Weld repair溫度、焊材、電流Temperature ,welding material and electricity焊補(bǔ)工藝Technique7.5焊補(bǔ)區(qū)無(wú)損檢測(cè)NDT to the repaired areas超聲波探傷UT圖紙、標(biāo)

28、準(zhǔn)、合同Drawing standard contractUT報(bào)告UT reportW/R磁粉探傷或著色探傷MT or PT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報(bào)告或PT報(bào)告MT or PT reportW/R7.6焊補(bǔ)區(qū)硬度測(cè)試Weld repaired areas hardness test硬度Hardness圖紙、標(biāo)準(zhǔn)Drawing and standardW/R7.7退火處理(anneal) Heat treatment溫度、時(shí)間Temperature and time工藝Technique8精加工Semi-final machining尺寸、粗糙度S

29、ize and roughness圖紙、工藝Drawing and technique9無(wú)損檢測(cè)NDT磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報(bào)告MT reportW/R注明: H-停止檢查點(diǎn) W-見(jiàn)證點(diǎn) R-驗(yàn)證檢查報(bào)告Note: H-hold points W-witness points R-report of test零部件名稱: 筒體 共 16頁(yè) 第 11 頁(yè)P(yáng)art: Shell the 11th page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)In

30、spection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注Note1原材料Raw material鋼板材質(zhì)Steel plate material圖紙Drawing鋼板材質(zhì)證明書Steel material quality certificateR2鋼板無(wú)損檢測(cè)NDT to steel plates超聲波探傷（UT）UT圖紙、工藝Drawing and techniqueUT報(bào)告UT reportW/R3下料、坡口加工Lay off and chamfer machining尺寸、外觀Size and appear

31、ance圖紙、工藝Drawing and techniqueW4坡口無(wú)損檢測(cè)Chamfer NDT磁粉探傷（MT）MT圖紙、工藝Drawing and techniqueMT報(bào)告MT reportW/R5鋼材（爐號(hào)）確認(rèn)To make mark on the plates for acceptance鋼材編號(hào)Number of plates圖紙、工藝Drawing, processW6滾圓Rolling尺寸、外觀Size and appearance圖紙、工藝Drawing and technique7筒體焊接Shell welding尺寸、外觀Size and appearance圖紙、工藝

32、Drawing and technique8焊縫無(wú)損檢測(cè)Weld seam NDT超聲波探傷（UT）、磁粉探傷（MT）UT、MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報(bào)告、MT報(bào)告UT report、MT reportW/R9筒體退火Shell annealing溫度、時(shí)間Temperature and time工藝Technique報(bào)告ReportR零部件名稱: 筒體 共 16頁(yè) 第 12 頁(yè)P(yáng)art: Shell the 12th page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection It

33、em檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注Note10焊縫無(wú)損檢測(cè)Weld seam NDT超聲波探傷（UT）、磁粉探傷（MT）UT、MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractUT報(bào)告、MT報(bào)告UT report、MT reportW/R11噴砂、涂底漆Shot blasting、Painting外觀Appearance工藝processW鋼板表面Steel plate surface12筒體精加工Shell machining尺寸、粗糙度Size and

34、 roughness圖紙Drawing尺寸報(bào)告Dimension reportH/R13無(wú)損檢測(cè)NDT磁粉探傷MT圖紙、標(biāo)準(zhǔn)、合同Drawing standard contractMT報(bào)告MT reportW/R14涂裝 Painting色調(diào)、漆膜厚度Color, paint film thickness工藝process涂裝報(bào)告 Painting reportW/R注明: H-停止檢查點(diǎn) W-見(jiàn)證點(diǎn) R-驗(yàn)證檢查報(bào)告Note: H-hold points W-witness points R-report of test零部件名稱：軸承座、軸承蓋 共 16 頁(yè) 第 13 頁(yè)P(yáng)art: Cho

35、ck、Cover the 13th page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注Note1驗(yàn)證材料Test the material化學(xué)成分Chemical composition圖紙、標(biāo)準(zhǔn)Drawing. standard化學(xué)成分報(bào)告Chemical composition reportR2性能試驗(yàn)Specimen making性能試驗(yàn)、拉伸試驗(yàn)Perfor

36、mance, Tensile test圖紙、標(biāo)準(zhǔn)Drawing, standard機(jī)械性能報(bào)告Mechanical property reportW/R3噴丸、涂底漆Shot blasting、Painting外觀Appearance工藝processW非加工面Unmachining sueface4精加工Semi-final machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing and techniqueW/R5涂裝 Painting色調(diào)、漆膜厚度Color, paint film thickness工藝process涂裝報(bào)告 Painting repo

37、rtW/R注明: H-停止檢查點(diǎn) W-見(jiàn)證點(diǎn) R-驗(yàn)證檢查報(bào)告Note: H-hold points W-witness points R-report of test零部件名稱：軸承密封件 共 16頁(yè) 第 14 頁(yè)P(yáng)art: seal the 14th page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注Note1驗(yàn)證材料Test the material化學(xué)成分C

38、hemical composition圖紙、標(biāo)準(zhǔn)Drawing. standard化學(xué)成分報(bào)告Chemical composition reportR4精加工Semi-final machining尺寸、粗糙度Size and roughness圖紙、工藝Drawing and techniqueW/R5涂裝 Painting色調(diào)、漆膜厚度Color, paint film thickness工藝process涂裝報(bào)告 Painting reportW/R注明: H-停止檢查點(diǎn) W-見(jiàn)證點(diǎn) R-驗(yàn)證檢查報(bào)告Note: H-hold points W-witness points R-report of test零部件名稱：裝配 共 16 頁(yè) 第 15頁(yè)P(yáng)art: Assambly the 15th page total 16 pages序號(hào)No.操作步驟Operation Technique檢驗(yàn)項(xiàng)目Inspection Item檢驗(yàn)依據(jù)Inspection Basis提供文件Submitted Documents檢驗(yàn)要求Inspection Requirement用戶要求備注Not