消防管道施工質(zhì)量檢驗(yàn)和試驗(yàn)計(jì)劃Fire-fighting Pipe Construction Quality Inspection and Test Plan

1、消防管道施工質(zhì)量檢驗(yàn)和試驗(yàn)計(jì)劃Fire-fighting Pipe Construction Quality Inspection and Test Plan Inspection and Test Plan for Storage Tanks儲(chǔ) 罐消 防 管 道 施 工 質(zhì) 量 檢 驗(yàn) 和 試 驗(yàn) 計(jì) 劃NO.序號(hào)Control point控制點(diǎn)名稱Contents for inspection檢查內(nèi)容Standards依據(jù)檢準(zhǔn)InspectionMethod檢查方法InspectionScale檢查比例Check Grade 檢查級(jí)別Records記錄資料ResponsibleDepart

2、ment責(zé)任部Note備注1Review of drawing圖紙會(huì)審Drawing content and interface of all the specialties圖紙內(nèi)容、各專業(yè)銜接GB50235-97Review and check審查核對(duì)All全部CReview records會(huì)審記錄Design Dept設(shè)計(jì)部Technical Dept技術(shù)部 3Training of technique技術(shù)交底Situation of standardization ,guidance and practicability規(guī)范化、指導(dǎo)性、實(shí)用性情況Construction procedur

3、e document施工技術(shù)文件Witness見(jiàn)證All全部CRecords of training交底記錄Technical Dept技術(shù)部Constr. Dept 施工部6Metrology instruments計(jì)量器具Check whether the instruments are enough and still validity計(jì)量器具齊備、且在檢定期內(nèi)Relevant requirements相關(guān)要求Review and check審查核對(duì)All全部CVerification certificate檢定證書QA/QC Dept QA/QC部7Welding technique焊

4、接工藝Whether tTechnique assessment welding technique card and welder qualification焊接工藝評(píng)定、焊接工藝卡和焊工考試JB/T4708-2000Review and check training and examination審查核對(duì)培訓(xùn)和考試All全部BTechnique assessment and technique card training records工藝評(píng)定、工藝卡、考試記錄BSF、BB、BSCDDTechnical Dept 技術(shù)部QA/QC Dept. QA/QC部8Qualification ch

5、eck資質(zhì)檢查NDE personnel qualification and welder qualification certificateNDE人員資質(zhì)、焊工資質(zhì)證書Relevant requirements of qualification資質(zhì)等相關(guān)要求Review and check審查核對(duì)All全部BNDI NDE and welder personnel registration form無(wú)損檢測(cè)、焊工人員登記表(SH3503-J116)BSF、BB、BSCDDQA/QC Dept QA/QC部NO.序號(hào)Control point控制點(diǎn)名稱Contents for inspecti

6、on檢查內(nèi)容Standards依據(jù)檢準(zhǔn)InspectionMethod檢查方法InspectionScale檢查比例Check Grade檢查級(jí)別Records記錄資料ResponsibleDepartment責(zé)任部Note備注8Qualification check資質(zhì)檢查Measurement instruments and inspection equipment測(cè)量?jī)x器、檢測(cè)設(shè)備Relevant requirements of qualification周檢等相關(guān)要求Review and check審查核對(duì)All全部CInstrument and equipment registrat

7、ion form儀器設(shè)備登記表QA/QC Dept QA/QC部9焊接材料Welding materialsQuality of the supplied welding material (includes appearance)焊材供貨質(zhì)量（包括外觀質(zhì)量）GB50235-97等相關(guān)要求Relevant RequirementsCheck the quality guarantee檢查質(zhì)保書Spot test抽查B質(zhì)保書quality guaranteeBSF、BB、BSCDDMaterial Dept.材料部QA/QC Dept. QA/QC部10焊接材料Welding materials

8、Purification extent of the protection gas保護(hù)氣體純度檢驗(yàn)GB50235-97等相關(guān)要求Relevant RequirementsGas composition analysis report檢查氣體含量分析報(bào)告Spot test抽查CGas composition analysis report氣體含量分析報(bào)告Material Dept.材料部QA/QC Dept. QA/QC部11Pipe, fitting delivery inspection管道組成件及管道支承件到貨檢查Documentation inspection and quality c

9、ertificate資料檢查、質(zhì)量證明書GB50235-97Review and check審查核對(duì)All全部BInspection records of material delivery材料到貨檢查記錄BSF、BB、BSCDDMaterial Dept.材料部QA/QC Dept. QA.QC部12Pipe Support Installation and Welding管道支架安裝與焊接Supports Position, dimension and welding appearance支架安裝位置、尺寸、及焊接外觀質(zhì)量GB50235-97Visual check目測(cè)All全部CCons

10、truction records施工記錄Constr. Dept 施工部QA/QC Dept QA/QC部NO.序號(hào)Control point控制點(diǎn)名稱Contents for inspection檢查內(nèi)容Standards依據(jù)檢準(zhǔn)InspectionMethod檢查方法InspectionScale檢查比例Check Grade檢查級(jí)別Records記錄資料ResponsibleDepartment責(zé)任部Note備注13Pipe Pre-fabrication管道預(yù)制Notch quality, Fitting Quantity, Specification & material,

11、and relevant serial number 管子切口質(zhì)量、管道組成件的數(shù)量、規(guī)格及材質(zhì)、以及各組成件的順序號(hào)GB50235-97, Pipe Isometric Drawing, etc. GB50235-97、管道系統(tǒng)單線圖等相關(guān)要求Visual check檢查All全部BConstruction records施工記錄BSF、BB、BSCDDConstr. Dept 施工部QA/QC Dept QA/QC部14Pipe Welding管道焊接Welding Appearance quality, Traceability, NDE reports and Rate管道焊接外觀質(zhì)量

12、、焊接追蹤、NDE檢測(cè)報(bào)告及比例GB50235-97, relevant requirementsGB50235-97等相關(guān)要求Visual check觀察、審查核對(duì)All全部BWelding Traceable Records, NDE reports焊接追蹤記錄、NDE檢測(cè)報(bào)告(SH3503-J130)BSF、BB、BSCDDQA/QC Dept. QA.QC部（按批次檢查）Per batch sequence15Pipe Installation管道安裝Inspection Certificates for Pipe, fitting and supports管道組成件及管道支承件等已檢

13、驗(yàn)合格GB50235-97Documentation inspection and on-spot check資料檢查現(xiàn)場(chǎng)檢查All全部BComplete QA/QC Inspection Records質(zhì)檢記錄齊全(SH3503-J407)BSF、BB、BSCDDQA/QC Dept. QA.QC部16Pipe Hydrotest管道壓力試驗(yàn)If no Leakage, deformation, pressure decrease, it is acceptable檢查無(wú)泄漏、金屬變形及壓力表降壓現(xiàn)象，則試驗(yàn)合格GB50235-97 Procedure documentation程序文件Do

14、cumentation inspection and onside check現(xiàn)場(chǎng)檢查資料檢查All全部BTest records of the internal floating roof試驗(yàn)記錄(SH3503-407)BSF、BB、BSCDDTechnical Dept 技術(shù)部Constr. Dept施工部 QA/QC Dept QA/QC部NO.序號(hào)Control point控制點(diǎn)名稱Contents for inspection檢查內(nèi)容Standards依據(jù)檢準(zhǔn)InspectionMethod檢查方法InspectionScale檢查比例Check Grade檢查級(jí)別Records記錄

15、資料Responsible Department責(zé)任部Note備注17Blasting and Cleaning管道吹掃與清洗Continuous water washing, discharged water shall be the same with inlet water水沖洗應(yīng)連續(xù)進(jìn)行，以排出口的水色和透明度與入口水目測(cè)一致為合格GB50235-97 Procedure documentation程序文件Visual check目測(cè)檢查All全部BCheck records檢查記錄(SH3503-J409)BSF、BB、BSCDDTechnical Dept 技術(shù)部Constr. D

16、ept 施工部QA/QC Dept QA/QC部18Galvanization管道鍍鋅Surface Quality and Thickness shall comply with requirements表面質(zhì)量及厚度是否符合要求GB/T 13912-2002GB8923-88Visual Check and Thickness Measurement目測(cè)及測(cè)厚儀檢查Spot test抽查BOriginal records原始記錄BSF、BB、BSCDDTechnical Dept 技術(shù)部Constr. Dept 施工問(wèn)門QA/QC Dept QA/QC部19Sand blasting噴砂除

17、銹Check whether surface quality meets with requirements表面質(zhì)量是否符合要求Procedure documentation程序文件Surface check表面檢查All全部BOriginal records原始記錄BSF、BB、BSCDDConstr. Dept 施工部QA/QC Dept QA/QC部20Painting涂漆Check painting equipments, materials, painting thickness of every layer, painting holiday and adhesion, etc對(duì)涂

18、漆設(shè)備、油漆材料、每層涂漆質(zhì)量和厚度等進(jìn)行檢查Procedure documentation程序文件Visual Check and Thickness Measurement目測(cè)及測(cè)厚儀檢查Spot test抽查Brecords measuring reports防腐工程記錄、測(cè)量報(bào)告(SH3505-J117)BSF、BB、BSCDDConstr. Dept 施工部QA/QC Dept QA/QC部NO.序號(hào)Control point控制點(diǎn)名稱Contents for inspection檢查內(nèi)容Standards依據(jù)檢準(zhǔn)InspectionMethod檢查方法InspectionScale

19、檢查比例Check Grade檢查級(jí)別Records記錄資料ResponsibleDepartment責(zé)任部Note備注21Completion and acceptance交工驗(yàn)收Whole inspection總體檢查Onsite check現(xiàn)場(chǎng)檢查Surface check表面檢查All全部BRecords of completion and acceptance竣工驗(yàn)收記錄BSF、BB、BSCDDTechnical Dept 技術(shù)部QA/QC Dept QA/QC部Sorting and inspection of documentation records資料記錄整理、檢查Contr

20、act requirements合同要求Check one by one逐項(xiàng)檢查All全部BAs-built dossier竣工資料BSF、BB、BSCDDTechnical Dept 技術(shù)部QA/QC Dept QA/QC部Note :1. Procurement Department is responsible for organizing and executing the inspection and test of materials, and QA/QC Department should attend the inspection and test. 材料部為材料的檢驗(yàn)和試驗(yàn)的

21、組織和實(shí)施部，QA/QC部為參加部；Procurement Department is responsible for：材料部的職責(zé):A. Be responsible for the receipt, inspection and acceptance, storage and delivery of the material and equipment.負(fù)責(zé)設(shè)備、材料的領(lǐng)用、驗(yàn)收、保管和發(fā)放。B. Collect, restore and make record the document (include the introduction, certificate, and the qua

22、lification, and shipping list of the material) on the equipment and material.負(fù)責(zé)工程用設(shè)備、材料的資料（包括說(shuō)明書、產(chǎn)品合格、證材質(zhì)證明書、裝箱單等）的收集、登記、保管。C. Take charge of the procurement and management of the construction tools, consuming materials, etc.負(fù)責(zé)施工機(jī)具、措施用料、消耗材料的采購(gòu)和管理。D. Be responsible for applying the inspection of the

23、 tools and machineries.負(fù)責(zé)施工機(jī)具送檢。2. QA/QC Department is responsible for organizing and executing the inspection and test during construction, Construction Department should attend the inspection and test.QA/QC部為施工過(guò)程中檢驗(yàn)和試驗(yàn)的組織和實(shí)施部，施工部為參加部；QA/QC Department is responsible for ：QA/QC部的職責(zé)：A. Carry out the

24、relative rule regulation, quality management system and requirement, and organize the construction according to the concrete detail and method. 貫徹本項(xiàng)目有關(guān)的技術(shù)法規(guī)和標(biāo)準(zhǔn)，質(zhì)量方面的管理制度和規(guī)定，結(jié)合本項(xiàng)目的實(shí)際編制具體實(shí)施細(xì)則或辦法，并組織實(shí)施。B. Carry out the quality plan, construction plan, and the discipline at site, check the technical iss

25、ue verification implementation. And supervise the special process controls.參加質(zhì)量計(jì)劃、施工技術(shù)方案、施工技術(shù)措施和工藝紀(jì)律的執(zhí)行落實(shí)，檢查施工中技術(shù)交底情況，監(jiān)督特殊過(guò)程控制。 CBe responsible for the daily management, quality inspection, and acceptance mark.負(fù)責(zé)工程質(zhì)量的日常管理工作，負(fù)責(zé)工程質(zhì)量的檢查驗(yàn)證和檢驗(yàn)狀態(tài)標(biāo)識(shí)。 DTake part in the shield construction and the jointly re

26、lation of the different procedure, and be responsible for the inspection results.參加隱蔽工程檢查和各工序之間交接檢驗(yàn)工作，對(duì)檢查確認(rèn)結(jié)果負(fù)責(zé)。 ETimely collect, treat and classify the important information, and notice CSPCAA/BSFBB/BSCDD.及時(shí)收集和處理質(zhì)量體系運(yùn)行中出現(xiàn)的問(wèn)題，收集各種質(zhì)量信息并進(jìn)行整理，分類和處理，重要信息應(yīng)及時(shí)向CSPCAA/BSFBB/BSCDD匯報(bào)。 FParticipate the constru

27、ction quality evaluation, and clear up the evaluation document, and submission and restore the document.參加工程質(zhì)量評(píng)定，整理質(zhì)量評(píng)定資料，并按規(guī)定上報(bào)和歸檔保存。 GParticipate the construction inspection of the equipment and materials.參與工程設(shè)備、材料的檢驗(yàn)。 HParticipate the unchecked out products evaluation and coordination.參加不合格品的評(píng)審和處

28、置。I Take part in the investigation and analysis of the construction accident and submit the relative dealing advices.參加質(zhì)量事故調(diào)查、分析，提出事故處理意見(jiàn)。JOrganize qualification test of the special worker to ensure they were capable of their positions. Supervise the specialist workers have the relative qualificatio

29、n.對(duì)特殊工種適時(shí)組織資格考試，保持持證上崗。對(duì)特殊工種持證上崗進(jìn)行監(jiān)督。KBe responsible for the inspection and evaluation of the construction and take part in the acceptance of the construction.負(fù)責(zé)工程質(zhì)量檢驗(yàn)和評(píng)定，參與工程交工驗(yàn)收。3Technical Department be responsible for: 技術(shù)部的職責(zé):A. the construction management. Carry out the relative rule regulation,

30、 quality management system and requirement, and organize the construction according to the concrete detail and method. Continuously to perfect the inspection measure to ensure the applying inspection hands.負(fù)責(zé)工程技術(shù)管理工作。貫徹本項(xiàng)目有關(guān)的技術(shù)法規(guī)和標(biāo)準(zhǔn)，質(zhì)量方面的管理制度和規(guī)定，結(jié)合本項(xiàng)目的實(shí)際編制具體實(shí)施細(xì)則或辦法，并組織實(shí)施。不斷完善檢驗(yàn)手段，保證適應(yīng)的檢驗(yàn)力量配備。B. Take

31、 charge of the technical communication with the Guangdong petrochemical engineering design institute, and CSPCAA Shanghai medical industry design institute design interface, and organize meeting to present all detailed information of design.負(fù)責(zé)與廣東省石油化工設(shè)計(jì)院、中石化集團(tuán)上海醫(yī)藥工業(yè)設(shè)計(jì)口院的技術(shù)聯(lián)絡(luò)，組織參加設(shè)計(jì)交底和圖紙會(huì)審。the auditi

32、ng and reviewing of the drawings.C. Organize the prophase preparation work of the construction, and drawings, craft valuation, training, difficulties overcome, compiling the technical construction measures and guidance and audition.組織項(xiàng)目部施工前期技術(shù)準(zhǔn)備，進(jìn)行圖紙會(huì)審，工藝評(píng)定，組織培訓(xùn)，攻關(guān)，編制施工技術(shù)方案（措施）/作業(yè)指導(dǎo)書， 并進(jìn)行審核。D. Carry

33、 out the quality plan, construction plan, and the discipline at site. And resolve the problems come across in the process of the construction control.參加質(zhì)量計(jì)劃、施工技術(shù)方案、施工技術(shù)措施和工藝紀(jì)律的執(zhí)行落實(shí)，解決施工中技術(shù)、工藝及質(zhì)量問(wèn)題，監(jiān)督特殊過(guò)程控制。E. Carry out the technology management at site, resolving the difficulties come across in the

34、technology and craft.負(fù)責(zé)現(xiàn)場(chǎng)施工的技術(shù)管理，解決施工中的技術(shù)、工藝問(wèn)題。F. Take charge of the receiving, filing, sending and managing of the deviation of the drawings, design, etc.負(fù)責(zé)施工圖紙、設(shè)計(jì)變更等工程技術(shù)文件的接收、發(fā)放和管理、歸檔工作。G .Check and collect the construction team record and do the dairy. Compile the document, and sum up the experie

35、nces of the construction and take charge of the accuracy and timely of the document. 檢查、收集班組施工記錄，做好施工日記，整理交工資料。負(fù)責(zé)編制交工資料、竣工圖和施工技術(shù)總結(jié)，對(duì)交工資料的及時(shí)性、準(zhǔn)確性負(fù)責(zé)。H. Take part in the shield construction and the jointly relation of the different procedure, and be responsible for the inspection results.參加隱蔽工程檢查和各工序之間

36、交接檢驗(yàn)工作，對(duì)檢查確認(rèn)結(jié)果負(fù)責(zé)。I. Take part in the investigation and analysis of the construction accident and submit the relative dealing advices.參加質(zhì)量事故調(diào)查、分析，提出事故處理意見(jiàn)。J. Organize qualification test of the special worker to ensure they were capable of their positions.對(duì)特殊工種適時(shí)組織資格考試，保持持證上崗。K. Take part in the inspe

37、ction and evaluation of the construction and take part in the acceptance of the construction.參加工程質(zhì)量檢驗(yàn)和評(píng)定，參與工程交工驗(yàn)收。4. Class-A quality control items, which are also called stop points are the key construction procedures, resulting in the quality concern of the construction. It must be jointly inspecte

38、d, measured and confirmed by engineers and quality controller of relevant specialties, major principals of construction teams, and relevant supervisor from CSPCAA/BSFBB. A級(jí)質(zhì)量控制點(diǎn)也稱停止點(diǎn)，它是關(guān)鍵、重要的施工工序，其質(zhì)量后果對(duì)施工產(chǎn)品質(zhì)量影響的程度是嚴(yán)重的。必須由質(zhì)監(jiān)站、BSFBB/BSCDD相關(guān)監(jiān)理員相關(guān)專業(yè)工程師、質(zhì)檢員、施工隊(duì)主要負(fù)責(zé)人、共同檢查、測(cè)量和確認(rèn).Relevant supervisors from C

39、SPCAA/BSFBB shall be informed to move in the field in writing 24h before Class-A quality control items is performed. A級(jí)質(zhì)量控制點(diǎn)須提前24h書面通知CSPCAA/BSFBB相關(guān)監(jiān)理員到場(chǎng)。Class-A quality control items must not performance the following process until the completion work have been accepted and approved by the PMC A級(jí)質(zhì)量

40、控制點(diǎn)必須經(jīng)驗(yàn)收各方確認(rèn)為合格并簽署齊全后方可進(jìn)行下道工序施工。5. This type of quality control items which are also called witness point are the very important construction procedures, resulting in the quality concern of the construction. It must be jointly inspected, monitored and controlled by engineers and quality controller of relevant specialties, and major principals of construction teams.B級(jí)質(zhì)量控制點(diǎn)也稱見(jiàn)證點(diǎn)，它是關(guān)鍵的施工工序，其質(zhì)量后果對(duì)施工產(chǎn)品質(zhì)量影響的程度是較嚴(yán)重的。必須由相關(guān)專業(yè)工程師、質(zhì)檢員、施工隊(duì)主要負(fù)責(zé)人、BSCDD相關(guān)監(jiān)理員共進(jìn)行檢查和監(jiān)督、控制.Relevant supervisors from CSPCAA/BSFBB shall be informed to move in the field in writing 12 hours b