高位濕法混合制粒機說明書(共50頁)

1、精選優(yōu)質(zhì)文檔-傾情為你奉上LHS-400型高位濕法混合制粒機LHS-400High Platform Mixer & Granulator 產(chǎn) 品 手 冊Operation Original Instructions前 言Preface感謝您使用迦南科技集團有限公司生產(chǎn)的LHS-600濕法混合制粒機，本產(chǎn)品是按Q/BJN 08-2006LHS系列濕法混合制粒機組織生產(chǎn)的。Congratulations and thank you for using ZL Series Mill Cum Sifter manufactured by CANAAN Technology Group Co.

2、,Ltd. according to Q/BJN 08-2006 “LHS series Mixer & Granulator”.在安裝和使用之前，請仔細閱讀本手冊。若您不遵守本手冊的說明而造成的人身傷害、機器損壞及其他財物損失我們將不承擔責任。如有疑問，請與我們聯(lián)系，我們將及時、熱情地為您提供服務。Please read this manual carefully before installing and using. If you do not abide by this manual that result in human hurt, machine damaged or s

3、ome other losses, we will not responsible for them. If you have any questions, please contact us, we will provide you in time and warm service.本手冊主要對LHS系列濕法混合制粒機的結構特征、工作原理、安裝與調(diào)試、使用與維護、故障分析與排除以及運輸、貯存等方面作出說明。有關與物料接觸部份的材質(zhì)報告、主要器件（如變頻器、PLC控制器、觸摸屏等）的技術資料等，我們將以其他隨機附（文）件方式向您提供。This manual mainly describes t

4、he structure features, working principle, installation & debugging, usage & maintenance, failure analysis & solution, delivery, storage etc. We will provide some documents such as contact parts material report, technical information of main components (inverter, PLC, touch screen, etc.)

5、in the terms of documents with machine.本手冊適用于LHS-400型濕法制粒機。LHS-50至LHS-300系列產(chǎn)品以及用戶特殊定制的其他規(guī)格的同類產(chǎn)品可參照使用。This manual is suitable for LHS-400 Mixer & Granulator. LHS series from LHS-50 to LHS-300 and some customize product can take this manual for reference.本手冊中出現(xiàn)的產(chǎn)品外觀圖或其他圖例或菜單屏幕等若與實際產(chǎn)品有所不同，使用時以實際產(chǎn)品為

6、準。Compared the manual with actual products, if there are some differences in the attached images and other images like menu screen ,it will subject to the actual product during operation.公司的產(chǎn)品技術會不斷創(chuàng)新，產(chǎn)品手冊也會隨之更改。以后的所有更改，均不另行通知。With constant technology innovation of our company, operation manual will

7、change in correspondence. Data afterwards are subject to change without notice.目 錄Contents附錄一：電氣原理圖與接線圖Appendix 1: Electric principle diagram and wiring diagram附錄二：主要器件表Appendix2: Main components list0 關鍵提示Key Remind0.1 本手冊中，將在不同地方出現(xiàn)表0.1中列出安全和警告提示，請務必注意。Please pay special attention to the safety war

8、ning mark as Table 0.1 in this manual. 表Table 0.1 安全和警告提示Safety & Alarm remind觸電危險，可能導致死亡或重傷Warning: Electric shock may cause death or serious injury.機械傷害危險，可能導致死亡或重傷Warning: mechanism hurt, may cause death or serious injury.危險警告，可能導致傷害Warning: Dangerous, may cause hurt.可能導致設備故障或非預期停機May cause e

9、quipment failure or unexpected stop操作提示和有用的信息Operation remind and useful information0.2 遵守本手冊的規(guī)定是保障您人身和財產(chǎn)安全、設備質(zhì)量保障和正常運行的前提。Abiding by the regulations of this manual is the precondition that safeguards your health, property, quality and normal running. 0.3 本手冊提供了LHS-400型濕法混合制粒機正確安裝、使用和維護的重要資料，請在設備安裝位

10、置附近妥善保管。This manual includes the important information of correct installation, using and maintenance for the LHS-400 Mixer & Granulator. Please keep it safe. 1 安全說明Safety introduction下列安全說明涉及LHS系列濕法混合制粒機的運輸與儲存、安裝與調(diào)試、使用與維護保養(yǎng)，忽略這些安全說明可能造成人身傷害或財產(chǎn)（設備/原料/產(chǎn)品）損失。The following safety introduction inclu

11、des delivery & storage, installation & debugging, using & maintenance which may cause human injury or property loss (equipment, raw material or product) when ignore these safety instruction.同時請注意本手冊中各章節(jié)中的補充性安全說明。Meanwhile, please pay attention to the complementary safety introduction in

12、per chapter or parts in this manual.1.0 概述General description設備運行時有：帶電部件、運動部件、發(fā)熱部件；設備停機后有帶電部件。When equipment running contains: live part, movement part, generates heat part. After stopping has live part.非受到培訓的專業(yè)人員不可進行以下操作：Professional trained personnel do the following work:運輸 Delivery儲存Storage安裝/裝配

13、Installation使用Using維護保養(yǎng)Maintenance進行這些操作之前，請仔細閱讀以下文件資料：Please read the following documents before the above work:本手冊的附圖Attached drawings其他隨機文件 Other documents with machine 設備標志牌 Equipment mark plate有關設備的特別規(guī)定和要求 Special regulation and requirements about the equipment.有關安全和事故防范的國家/地方性規(guī)定Country or regi

14、onal regulation of prevention accidents and safety以下情形會導致嚴重人身傷害和物資損失：The following matters will cause serious injury and property loss.不正確的搬運 incorrect convey不正確的安裝 incorrect installation使用或操作不正確 incorrect using or operation擅自拆除必要的安全防護裝置 dismantle safety protection devices1.1 運輸與儲存Delivery and Stora

15、ge確認運輸過程中的產(chǎn)品防護，在收貨之后請立即檢查包裝箱是否完好，若有損壞請立即通知運輸單位和本公司，此為產(chǎn)品運輸過程索賠的前提。Check the goods safety during the shipping. On arriving the product should be free of breach otherwise should inform shipping company and CANAAN as the precondition of claim.請嚴格遵守有關產(chǎn)品搬運的說明，否則可能導致人身傷害或設備損壞。Transit must be in conjunction

16、 with the relative regulation to avoid damaging the equipment.設備長期存放請遵照本手冊中設備“長期存放”的規(guī)定，應在標明的地方加注足夠的潤滑油或潤滑脂，并做好防銹措施。長期存放時應特別做好電氣控制箱的防護。The devices should be lubricated and anti-rust in case of being placed for a long time according to the regulations and the protection of the control cabinet.1.2 安裝與調(diào)

17、試Installation & Debugging請仔細閱讀本手冊中有關設備安裝的說明。Please read the installation sheet prior to installation.本設備的安裝與調(diào)試應由本公司或本公司代理商的專業(yè)人員進行，在上述人員未到達現(xiàn)場之前，請不要拆解包裝箱，此為您有關產(chǎn)品索賠的前提之一。The equipment must be unpacked and installed by CANAAN or the qualified personnel from the agent. Please do not unpack the packag

18、e; it is one precondition of claiming for compensation.調(diào)試過程中出現(xiàn)任何不正常的現(xiàn)象（如振動、尖銳噪聲、超范圍的溫升），應立即停機檢查，直至找出原因并排除。Operator should stop the machine and check for any abnormal functioning such as vibration, noise, temperature rise out of range, etc. 1.3 使用與維護保養(yǎng)Maintenance 設備使用過程中存在帶電部件、高速旋轉(zhuǎn)的部件、直線往復運動的部件、承負壓部件

19、，高位臺式機型操作過程需要登臺操作，請謹遵本手冊的規(guī)定，以免使用過程中造成觸電傷害、機械傷害或跌落傷害。The equipment consist of electronic components, tail-wagging components, reciprocate linear motion parts, negative pressure parts, the operator should go upon the platform to operate according to the operation manual to avoid electric shock, mechan

20、ical injure or falling.設備運行過程中出現(xiàn)任何不正常的現(xiàn)象（如振動、尖銳噪聲、超范圍的溫升），應立即停機檢查，直至找出原因并排除，必要時請與本公司聯(lián)系。Operator should stop the machine and check for any abnormal functioning such as vibration, noise, temperature rise out of range, etc. If necessary please contact us.設備清洗過程可能涉及帶電部件、化學液體或高溫液體，請謹遵本手冊的規(guī)定，以免造成觸電、腐蝕或高溫灼

21、傷。Do cleaning according to this manual and pay special attention to the electric components, chemical liquid and high temperature liquid to avoid electric shock, corruption or burns.設備維護保養(yǎng)或故障排除過程可能涉及帶電部件、皮帶傳動、齒輪傳動或機械零部件搬移等，請謹遵本手冊的規(guī)定，以免造成觸電、機械傷害或碰（砸）傷。Maintenance according to this manual and keep an

22、eye for moving the electric components, belt drive and gear drive components to avoid electric shock, mechanical injure, etc. 2 設備概述 General Description2.0 概述General descriptionLHS-400型濕法混合制粒機是應用了PLC程序控制技術與變頻控制技術于一體的機、電、氣一體化設備。適用于藥品食品化工等行業(yè)中對粉狀松散物料進行混合、制粒，亦可用于干粉混合。LHS-400 Mixer & Granulator combi

23、ned the PLC and inverter; consist of mechanical, electrical and pneumatic control system. It is suitable for wet and dry granulating in such areas as the pharmaceutical, foodstuff and chemical industries, etc.主機工作原理為：粉狀松散物料在密閉的料缸內(nèi)在攪拌槳作用下呈流動狀態(tài)（紊態(tài)）充分混合，然后注入粘合劑，在攪拌槳和制粒刀共同作用下制成均勻濕顆粒，轉(zhuǎn)入整粒裝置進行整理。Principle

24、: The material is stirred and mixed with slurry sprayed via the spraying gun. Under the operation of the agitator and the cutting knife, wet granules is produced and discharged into the milling equipment through the outlet of the LHS Mixer & Granulators. 2.1 產(chǎn)品特點Features2.1.1 結構特點：本機形式為固定缸、底驅(qū)動的落

25、地臺式，濕法整粒機作為本機一個關鍵功能部件安裝在缸體出料口下方，使制劑工藝流程中的濕法制粒、整粒一步完成。Structure: bottom driving system with fixed chamber and high operator platform, and the mill-cum-sifter as main function units fixed under the discharging port of the chamber, which combine the granulating and the milling by one step.2.1.2 控制方式：采用

26、了PLC和變頻控制技術，通過人機界面進行操作，系統(tǒng)可儲存20組工藝參數(shù)。Control: Adopt PLC and frequency control system with HMI, can save 20 groups procedure.2.1.3 加料方式Charging mode：真空加料Vacuum charging；提升加料機加料Charging by pharma Lifter；人工加料By Manual2.1.4 清洗方式Cleaning：Cleaning in place在位清洗（CIP）。2.1.5 設備制造的主要材料采用了優(yōu)質(zhì)低碳奧氏體不銹鋼（機架除外），與物料接觸零

27、部件結構采用流線型設計，無死角、易清洗，完全符合GMP對設備的要求。Its made of austenitic stainless steel, all angles are cambered. The contact parts are streamline designed with no dead angle, easy for washing and in conformity with GMP requirements.2.2 產(chǎn)品主要用途和適用領域Using and practice areas 產(chǎn)品主要用途是對粉狀松散物料進行混合與制粒，適用于：This equipment u

28、sed for mixing and granulating loose supplies.制藥工程固體制劑生產(chǎn)工藝流程中的粉體混合與制粒；Mixing and granulating powder in pharmaceutical solid dosage production.食品工程中粉體原料的混合與制粒；Mixing and granulating the powder of food industries. 精細化工領域中松散粉體物料的混合與制料。Mixing and granulating the loose supplies of the industry of fine ch

29、emical. 2.3 產(chǎn)品規(guī)格型號及其意義Model Definition本公司濕法混合制粒機是系列產(chǎn)品的總稱，根據(jù)缸體容積不同具有多種規(guī)格。產(chǎn)品型號是按缸體容積不同而編制，其意義如下。LHS series Mixer & Granulator is varies according to the chamber volume range as following:LHS改進序列號：A、B、C，未改進不標Approved serial No.: A、B、C, no No. without improved料缸容積，400LChamber volume：400L濕法混合制粒機Mixer

30、 & Granulator600 2.4 適用的環(huán)境和工作條件Circumstance and Working conditions2.4.1 工作環(huán)境Circumstancea) 環(huán)境溫度：正常工作的環(huán)境空氣溫度在540；Temperature: The ambient temperature should be within 540;b) 濕度：當環(huán)境溫度為40時，工作環(huán)境的相對濕度不超過50%，較低溫度下可允許較大濕度（如環(huán)境溫度為20時，工作環(huán)境的相對濕度不超過90%）。Humidity: The relative humidity50% when the ambient te

31、mperature reach to 40 and lower temperature allow high humidity (e.g. ambient temperature in 20 the humidity90%). c) 大氣壓強：86kPa106kPa。Air pressure: 86kPa106kPa.2.4.2 工作條件Working conditionsa) 電源條件Power supply：AC 415V/50Hz；b) 壓縮空氣：壓力0.6MPa，耗量0.4m3/min；Compressed air: Pressure 0.6MPa, Consumption 0.4m3

32、/min；2.5 環(huán)境影響Ambient influence2.5.1 整機運行噪聲小于78dB(A)，符合GMP對設備的要求；The working noise78dB(A) in conformity with GMP requirements.2.5.2 清洗污液的排放請遵守國家和當?shù)卣南嚓P規(guī)定；The process of drainage should be according to the regulations of the state and local governments.2.5.3 設備報廢Equipment scrapping設備經(jīng)多年使用后將會被報廢，報廢物資的

33、處理請遵守當?shù)胤煞ㄒ?guī)的規(guī)定。設備中有些部份可以回收其殘值，如：When the equipment is discarded as useless, the useless parts treatment should be according to the local laws and regulations, and the reclaim parts of the equipment as following:機架、電機外殼、減速機外殼、齒輪、軸及軸承等碳素鋼可作為廢鐵；Main frame, motor housing, reducer housing, gear, shaft, b

34、earings, etc. as the scrap iron混合料斗、機架外罩等不銹鋼件可作為廢舊不銹鋼；Container and the stainless steel cover as scrap stainless steel.電機線圈可作為廢銅；The coil of motor as scrap copper其他塑料件作為廢舊塑料。Other plastic material as scrap plastic 3 結構特征與工作原理Structure Feature and Working Principle 本章中插圖僅為閱讀本手冊時的參考圖例，是對器件清單的補充，使用中以實物

35、為準。The figures used here is reference only, subject to equipment on site.3.0 概述General DescriptionLHS系列濕法混合制粒機主要由機架及其附屬物、料缸及缸蓋功能組件、攪拌槳及其傳動裝置、制粒刀及其傳動裝置、出料裝置、整粒裝置、電氣控制系統(tǒng)、氣動控制系統(tǒng)等組成。LHS series Mixing & Granulating is consist of frame & attachment, chamber & lid with the subassembly, paddle &

36、amp; its driving devices, blade & its driving devices, discharging device, milling device, electric control system, pneumatic control system, etc. 其中料缸及缸蓋功能組件、攪拌槳及其傳動裝置、制粒刀及其傳動裝置、整粒裝置為關鍵機械裝置。電氣控制系統(tǒng)是本機的核心控制系統(tǒng)，以下將做重點說明。The chamber & lid with the subassembly, the paddle & its driving device

37、, blade & its driving system and the milling device are all the main mechanical devices. The electric control system is the main control system. 3.1 機架及其附屬物frame and its subassemblies機架采用優(yōu)質(zhì)型材組焊而成，焊成的機架經(jīng)防銹處理后包覆ASIS304薄板，是整機其他各功能單元的主要支撐結構單元。The frame is welded by high quality steel and covered wit

38、h AISI304 after rust-proof treatment, which is the main supporting structure for other function units.機架附屬物主要包括機架蓋板、活動門、平臺及護欄，扶梯等，在設備系統(tǒng)中起著設備防護和操作安全防護作用。The frame subassemblies consist of the cover board, door, platform and guard, and the stepladder, etc. Which play an important role in the safety op

39、eration. 拆除機架附屬物有可能造成人身傷害或設備損壞！Remove the subassemblies will result in injury or damage. 3.2 料缸及缸蓋功能組件Chamber & lid with the subassembly如圖3-2，本部份主要包括料缸、缸蓋、助力翻蓋系統(tǒng)、真空過濾裝置、噴漿裝置等。其中料缸是完成物料混合和制粒的主要場所，是一圓柱體（下）加圓錐體（上）結構。These parts consist of the chamber, lid, power assisted opening device, vacuum filt

40、ering system, slurry device, etc. Among which, the chamber is the main part for mixing and granulating, which is combined of conical and cylinder3.2.1 助力翻蓋系統(tǒng)如圖3-33.2.2 真空過濾器Vacuum filter如圖3-4，呼吸器主要包括外套、濾袋支架、濾袋等，其主要功能是阻止料缸內(nèi)粉體物料進入系統(tǒng)。As showed Pic.3-4, vacuum filter consist of cover, filter bag holder,

41、 filter bag etc, the main function to prevent powder flow go into the system.3.2.3 噴漿裝置如圖3-5Slurry device showed as pic.3-53.3 攪拌槳及其傳動裝置如圖3-3。Impeller & Subassemblies圖3-63.3.1 減速箱的相關說明請參閱減速箱技術手冊/資料。Illuminate of the reducer please refer to the reducer operation manual.3.3.2 電機說明請參閱電機技術手冊/資料。Illu

42、minations of the motor please refer to the motor operation manual/specification. 安裝或調(diào)整、維修本部份時應防止皮帶傷人！Keep from hurting by belt when installing, debugging or maintenance.3.4 制粒刀及其傳動裝置如圖3-7。制粒電機相關說明請參閱電機技術手冊/文件。Blade & Subassemblies showed as Pic.3-7. The illuminate of the motor please refer to th

43、e operation manual.1制粒缸Chamber2出料裝置Discharging3充氣密封圈Boosting seal4上接口 Interface5篩網(wǎng)Screen 6整粒刀Impeller7傳動頭Drive head8卡箍Clamp9出料筒Bowl 10呼吸器Filter11出料管Discharging12電機Motor13安裝座 Basis 14彈性聯(lián)軸器Coupling圖pic.3-83.5 整粒裝置Milling device 如圖3-8,本部份包括電機、傳動裝置、整粒刀與篩網(wǎng)等。濕顆粒經(jīng)斜筒體進入整粒腔，電機通過傳動裝置、整粒刀主軸帶動整粒刀高速旋轉(zhuǎn)，整粒刀進一步將濕顆粒

44、精整為粒徑符合下道工序的粒子。As showed in Pic.3-8, these parts consist of motor, drive device, impeller and screen, etc. Wet powders into chamber cross material bowl, motor drive impeller wagging with high speed by drive device and shaft of impeller. Then the wet granules further milled into qualified fine granul

45、es meet the next process requirement.整粒電機相關說明請參閱電機技術手冊/資料。Please refer to the manual of milling motor. 安裝與清洗維修本部份時應注意：皮帶傷人！零件跌落傷人!Attentions for installing and washing: Belt hurt. Accessories falling.3.6 電氣控制系統(tǒng)（僅為原理說明，使用時以實物與隨機電氣文件為準）Electric controls system (It is only for principle explanation, pl

46、ease follow the real and the electrical documents attached)3.6.1 電氣控制系統(tǒng)構造如圖3-9。Electric controls structure as show Pic.3-9圖Pic.3-7觸摸式操作屏 HMI（人機對話Human-machine conversation）可編程控制器PLC水壓/氣壓檢測、A/D轉(zhuǎn)換系統(tǒng)Check water/air pressure, A/D conversation sys變頻器Inverter18.5KW攪拌電機Mixing motor電源/機械開機條件檢測、A/D轉(zhuǎn)換系統(tǒng)Check

47、power supply/mechanical system, A/D conversation sys制粒電機Granulatingmotor變頻器Inverter5.5KW整粒電機Milling motor變頻器Inverter2.2KW出料氣缸/各控制執(zhí)行器件等Discharging cylinder/other control executive parts,etc.打印機Printer3.6.2 電氣控制系統(tǒng)的內(nèi)容Electric controls system電氣控制系統(tǒng)包括：可編程控制器（PLC）、觸摸屏、變頻器、風門比例執(zhí)行器及其他電氣控制元件及線路等。除觸摸屏與一些傳感器外，

48、其余電氣件安裝于電氣箱中，電氣箱采用抽屜式結構，便于電器人員維修保養(yǎng)?？删幊炭刂破鳎≒LC）及其軟件作為控制系統(tǒng)的主體，是整個控制系統(tǒng)的心臟，主要完成制粒機的機械動作、參數(shù)控制及故障檢測等，對制粒機的生產(chǎn)過程、質(zhì)量控制、用戶操作界面及在位清洗過程等進行實時控制和管理。觸摸屏安裝在操作箱上，操作按鈕采用觸摸鍵。Electric controls system consists of PLC, HMI, inverter, damper actuator and other electric components and cable. Except HMI and sensors, other c

49、omponents are all installed in electric cabinet; cabinet is withdrawal style designed which is convenient for maintenance. PLC is the main part of whole controls system, whose major target is to finish granulator structure action, control parameter and detect malfunction. Furthermore, to control and

50、 manage real time to manufacture process, quality control, the operation menu and CIP in place process. HMI is installed on control cabinet and operation button is touch button.3.6.3 電氣箱Electric cabinet電氣箱獨立于主機系統(tǒng)，非防爆，其結構型式為單門式，安裝于設備間，便于電器人員維修保養(yǎng)。Electric cabinet separate from host system and designed

51、 non-explosion proof and single door style, which is convenient for maintenance in operation room. 3.6.4 操作箱 Control cabinet控制電源開關 Control power switch 急停按鈕 Emergency stop觸摸式操作屏 Touch operate HMI圖Pic.3-8操作箱布局結構如圖3-10。Position sees Pic.3-10觸摸屏主要完成以下功能：HMI function:u 濕法混合制粒機的實時操作和運行參數(shù)（如攪拌轉(zhuǎn)速、制粒轉(zhuǎn)速等）和控制參

52、數(shù)（如終點電流等）的設置。u Setup running parameter ( eg: mixing speed, granulating speed ) and control parameter ( eg. end-point current )u 完成攪拌轉(zhuǎn)速（高/低）、制粒轉(zhuǎn)速（高/低）、攪拌電機實時電流、發(fā)生故障等情況的狀態(tài)顯示。u Show situation for finish mixing speed （ High/low）, granulating speed ( High/low), current of mixing motor and malfunction.3.7

53、.5 操作菜單功能 Menu faction主菜單Top menu參數(shù)管理Arrange parameter 生產(chǎn)控制Control調(diào)試維護Maintenance系統(tǒng)參數(shù)Sys parameter工藝參數(shù)Processparameter管理口令Password上料Discharging自動制粒Auto granulating手動制粒Manualgranulating記錄打印Record Print系統(tǒng)清洗CIPI/O調(diào)試Debugging故障分析Malfunction analysis故障清單Failure list (1)電氣控制系統(tǒng)的維修、維護保養(yǎng)須由專業(yè)人員進行！ Maintenance

54、 for the electric control system must be performed by qualified personnel. (2)不得用潮濕的手操作觸摸屏和調(diào)節(jié)變頻器! Keep your wet hands away from the HMI and the inverter.3.7氣、水、真空閥控圖見附件Gas, water, vacuum valve control see attached3.8氣動系統(tǒng)見圖3-11Pneumatic system sees pic.3-113.9公共設施（水、真空、壓縮空氣）接入指示見圖3-9。Supplies facilit

55、ies (water, vacuum, compressed air) connecting see pic3-9.3.6.10 儲漿罐slurry store tank如圖3-13，通入儲漿罐的壓縮空氣壓力不得大于0.4MPa，詳情請參閱儲漿罐說明書。As per 3-13, the pressure of compressed air in slurry store tank should not exceed 0.4MPa, for detail please refers to slurry store tank manual.4 外形尺寸及主要技術參數(shù)Dimension and main technical parameters4.1 外形簡圖(圖4-1) Outline draw