《CB在線水清洗機(jī)》ppt課件

1、K E E N T E C D E S I G N E DPCB Cleaning machine manufacture:聯(lián)絡(luò)生deksmt keentec dkcam Established in 1952/公司成立于1952年 In line Aqueous Cleaners/在線水清洗機(jī) Batch Aqueous Cleaners/離線水清洗機(jī) Wave Soldering machines/波峰焊錫機(jī)In line Aquesous CleanersAbout TDC:/關(guān)于關(guān)于TDCBatch Aquesous CleanersWave solder f

2、rom DEKTECComplete Demonstration Facility/美國制造工廠與展現(xiàn)廳Applications Lab for Soldering and Cleaning/提供各種焊接或清洗方案的實(shí)驗(yàn)Custom engineering and manufacturing/滿足客戶定制化的設(shè)計(jì)與制造Service Center/效力中心Global Sales & Service Locations 全球銷售與效力區(qū)域全球銷售與效力區(qū)域 Asia Europe MexicoManufacturing Facility :Technical Devices has a

3、 300,000 sq. ft. manufacturing plant equipped with a Thermwood Router and Fadal Machining Center制造條件制造條件: TDC擁有擁有30萬平方英尺的工廠面積萬平方英尺的工廠面積,配有頂級(jí)的配有頂級(jí)的Thermwood Router及及Fadal 加工中心加工中心. Industry Partnerships/協(xié)作同伴協(xié)作同伴 Working together to meet our customers needsCookson Electronics ASSEMBLY MATERIALSAlpha M

4、etalsINDIUM CORPORATION Technical Devices Customers/TDC部份榮譽(yù)客戶部份榮譽(yù)客戶離線清洗機(jī)Nu/Clean AquaBatch JR離線清洗機(jī)離線清洗機(jī)Nu/Clean AquaBatch JR離線清洗機(jī)離線清洗機(jī)Nu/Clean AquaBatch XL清洗機(jī)水流清洗機(jī)水流原理原理The Fluid Flow TheoryPhysical Properties of the Cleaning Agent/清洗介質(zhì)的物理性能清洗介質(zhì)的物理性能Surface Tension 外表張力外表張力Density 密度密度Viscosity 粘度粘度

5、Higher Energy Fluid Delivery 高效能流體傳輸高效能流體傳輸 Flow Rate 流動(dòng)量流動(dòng)量Impact Velocity 沖擊速率沖擊速率Energy Delivered is Dependent on the Following Equation for Kinetic Energy: 動(dòng)能公式動(dòng)能公式Kinetic Energy Surface = mV the SurfaceFluid Flow Theory: 流體原理流體原理Cleaning Small Gaps Is Based on The Following Properties微小間隙清洗基于以下

6、屬性微小間隙清洗基于以下屬性:離線清洗流程離線清洗流程ChemistryWasteChemical Wash: Fill StageWater is pumped into the system from facilities source. At the same time chemistry is metered (0-30%) in from the semi-aqueous chemistry container housed in the lower compartment. 補(bǔ)液補(bǔ)液: DI水被水被 泵到槽內(nèi)泵到槽內(nèi), 同時(shí)一定比例的化學(xué)清洗劑也添加到槽內(nèi)同時(shí)一定比例的化學(xué)清洗劑也

7、添加到槽內(nèi)111Chemical Wash: Run StageThe mixed chemistry is pumped through the spray wands until the recipe defined wash temperature is met. At which point, the cycle time is started. 運(yùn)轉(zhuǎn)運(yùn)轉(zhuǎn): 混合好的混合好的DI水與溶劑在溫度到達(dá)設(shè)定值后被泵察看水與溶劑在溫度到達(dá)設(shè)定值后被泵察看家清洗槽家清洗槽, 并開場清洗并開場清洗.22Chemical Wash: Drain StageThe spent wash solutio

8、n is pumped into the facility waste through a pump assisted drain port. 排液排液: 把清把清洗完的清洗液排出洗完的清洗液排出33Rinse AidDefoamerDryerTDC AquaBatch Series: AquaBatch JR Process Diagram: Chemical WashJR離線溶劑清洗離線溶劑清洗TDC AquaBatch Series: AquaBatch XL Process Diagram: Chemical WashXL離線溶劑清洗離線溶劑清洗Heated Holding TankR

9、inse AidDefoamerWasteDryerChemical Wash: Fill StageThe chemistry is pumped into the process chamber from the chemical holding tank located in the lower compartment. 補(bǔ)液補(bǔ)液: 溶劑被從下方的容積槽內(nèi)泵到溶劑被從下方的容積槽內(nèi)泵到清洗槽清洗槽11Chemical Wash: Run StageThe mixed chemistry is pumped through the spray wands until the recipe

10、defined wash temperature is met. At which point, the cycle time is started. 運(yùn)轉(zhuǎn)運(yùn)轉(zhuǎn): 溫度到達(dá)后開場清洗溫度到達(dá)后開場清洗22Chemical Wash: Drain StageThe spent wash solution is pumped back into the Sump Tank located in the lower compartment of the machine. 排液排液: 清洗后的溶劑排到下方的槽內(nèi)清洗后的溶劑排到下方的槽內(nèi)33TDC AquaBatch Series: AquaBatch

11、 JR/XL Process Diagram: AquaWashJR/XL離線溶劑清洗離線溶劑清洗: 沖洗沖洗Rinse AidDryerDefoamerChemistryWaste1231TDC AquaBatch Series: AquaBatch JR/XL Process Diagram: RINSEJR/XL離線溶劑清洗離線溶劑清洗: 漂洗漂洗Rinse AidDryerChemistryWaste123Defoamer1TDC AquaBatch Series: AquaBatch JR/XL Process Diagram: DryJR/XL離線溶劑清洗離線溶劑清洗: 烘干烘干D

12、ryerChemistry1Rinse AidDefoamerWasteTDC AquaBatch Series:Facilities Preparation Options: Incoming Water外部配置選項(xiàng)外部配置選項(xiàng): 進(jìn)水進(jìn)水IACHeaterRinse AidDryerChemistryDefoamerWASHTAPRINSEIACTAPIncoming Water Configuration 2:The wash water (“HOT) is routed through an external IAC column and than through a water he

13、ater. This will increase the initial temperature of the wash fluid, providing shorter cycle times. The rinse water (“PURE) is routed solely through an IAC in order to maintain high resistance value.RINSEIncoming Water Configuration 3:The wash water (“HOT) and rinse water (“PURE) is routed through an

14、 IAC and followed by a water heater. This model will provide the shortest cycle time and will insure high resistance readings throughout the cycle.Incoming Water Configuration 1:It is possible to meet IPC specifications without the use of DI water through the cleaning process. This strongly depends

15、on the condition of the facility water.TDC AquaBatch Series:Facilities Preparation Options: outgoing waste treatment外部配置選項(xiàng)外部配置選項(xiàng): 排水排水EvaporatorWasteP.F.Rinse AidDryerChemistryDefoamerWASTEWasteCarbonWASTEOutgoing Waste Configuration 1: No TreatmentIn most municipalities it is possible to discharge

16、the waste from a cleaning machine directly into the sewer system. However this varies from state to state, and in most areas from municipality to municipality. If discharge is limited either by corporate or state mandate there are options available to treat or to even negate sewer discharge from the

17、 equipment.Outgoing Waste Configuration 2: Particle Filter & Carbon BedThe first option is to treat the waste through a particle filter (P.F.) in order to remove solids followed by a carbon bed to reduce the flux content in the waste stream.Outgoing Waste Configuration 3: EvaporatorThe third and

18、 final option is to move the waste affluent to an evaporator. This will reduce the waste to a solid, which than may be disposed of through waste disposal.TDC AquaBatch Series:Control InterfaceTDC AquaBatch Series:Control InterfaceRobust, Windows Based PlatformEasy to use operator interfacePassword controlled accessAlarm package and Auto Start/Stop included in programming12.1 LCD Touch ScreenTDC AquaBatch Series:Screen shots: Main screen 主操作界