出口模制作DFM報告流程

1、1.首頁首頁2.排位及進膠方案排位及進膠方案3.PL位置位置14.前模結構前模結構(運水在第運水在第6點點描述描述)5.后模結構后模結構(運水在第運水在第7點描述點描述)6.前模運水前模運水(帶鑲件帶鑲件/每組運水用每組運水用不同顏色，要有編號不同顏色，要有編號)7.后模運水后模運水(帶鑲件帶鑲件/頂針，每組頂針，每組運水用不同顏色，要有編號運水用不同顏色，要有編號)8.Cav 號號(如如1模模2腔以上的，需腔以上的，需注明字體注明字體/字高字高/產品的字凸或產品的字凸或凹凹)2129.產品蝕紋產品蝕紋(如范圍如范圍/紋面型號紋面型號/產品的出模角度產品的出模角度)10.要求放公差的圖片要求放

2、公差的圖片1211.開模動作開模動作(如開模動作復雜的模具如開模動作復雜的模具)12DFM格式流程格式流程DFM命名：（工模開發(fā)計劃表）序號命名：（工模開發(fā)計劃表）序號-產品名稱（產品號）產品名稱（產品號）-DFM（版本號版本號）-更新日期；更新日期；如如4U4-Button(40325705-40325711)-DFM（A4)-20101222.ppt注：排模單第注：排模單第1號模具者負責全產品的裝配號模具者負責全產品的裝配Side Gate 側水口側水口Pin Point Gate 細水口細水口Hot Runner (Valve) 熱流道針閥式熱流道針閥式Submarine Gate 潛水

3、口潛水口Tab Gate 搭底水口搭底水口Hot Runner (Pin Point) With One Drop 熱流道點進膠熱流道點進膠Hot Sprue 單咀熱流道單咀熱流道Hot Runner (Direct) Turn To Submarine Gate 熱流道轉潛水口熱流道轉潛水口Hot Runner (Direct) Turn To Banana Gate 熱流道轉蕉形水口熱流道轉蕉形水口Hot Runner (Direct )熱流道熱流道直澆口直澆口4mmCAVCORP/L5.5mm1.0mmBefore Change更改前更改前After Change更改后更改后 The h

4、eight of the green surface : (Cut material for draft angle)Height3.0mm to draft 2 degree; 0.1mm3.00.05mm 0.1mm6.00.05mm 0.13mmHeight15.0mm to draft 0.3 degree0.08mm綠色面減膠做出模斜度時參考如下標準:高度3.0mm 減膠做2 度出模斜度；減膠 0.1mm高度 3.06.0mm減膠做1 度出模斜度；減膠0.05mm 0.1mm高度 6.015.0mm減膠做0.5度出模斜度；減膠0.05mm 0.13mm高度15.0mm減膠做0.3度出

5、模斜度；減膠 0.1mmThis green area is 0 degree, suggest to Cut material on the cavity to draft1 degree.綠色面無出模斜度，建議產品減膠1度做前模出模斜度Submarine Gate With 2Points2點潛水進膠Can you accept gate cushion?水口加工余留量是否接受水口加工余留量是否接受?Add Plastic 加膠Reduce Plastic減膠Cavity Inserts前模鑲件Core Inserts后模鑲件Undercut here, suggest to change

6、 as picture show.此處倒扣，建議如圖更改EJ-Pins頂針Lifters斜頂Sliders行位Cavity Cooling 8mm前模運水 8mmCore Cooling 8mm后模運水 8mmThis position need to make the inserts, but it will have the sharp steel, so we suggest to change the part.此處由于需要做前后模相插鋼料太薄建議修改產品如下圖所示！Undercut on red area, so here cannot be released by lifter,

7、suggest to cancel the red feature.紅色面倒扣，無法用斜頂行出，建議取消The wall of plastic is too thick here, suggest to reduce plastic to improve.此處膠位太厚，建議減膠IN 1OUT 1IN 2OUT 2IN 3OUT 3IN 4OUT 4IN 5OUT 5IN 6OUT 6IN 7OUT 7IN 8OUT 8IN 9OUT 9IN 10OUT 10IN 11OUT 11IN 12OUT 12IN 13OUT 13IN 14OUT 14IN 15OUT 15IN 16OUT 16IN

8、17OUT 17IN 18OUT 19IN 20OUT 20IN 21OUT 21IN 22OUT 22IN 23OUT 23Customer ( (客戶客戶):):UNV1Model ( (型號型號):):DPCA B73 (100906)Part Name ( (產品名稱產品名稱):):Button ( (按鈕）按鈕） Part No. ( (產品編號產品編號):):A2C53347358/A2C53347355Drawing No. ( (圖紙編號圖紙編號):):40325705 DRW 000 AE / 40325711 DRW 000 AFMaterial ( (材料名稱材料名稱):

9、):ABS-PC/SN 57906-11 BlackShrinkage ( (縮水率縮水率):):1.005Mold Type ( (2/3板模板模):):2 PlateGate Type ( (入水方式入水方式):):Submarine Gate 潛水進膠潛水進膠Injection Machine ( (注塑機臺注塑機臺):):50TCavity No. ( (出模數(shù)出模數(shù)):):1+1Design ( (編制編制):):胡偉慶胡偉慶Original Date ( (制定日期制定日期):):2010.12.22DFM Version ( (DFM版本版本):):A4Bill Of Mater

10、ial:Cavity: 2343ESR 5052 HRC Core: 2343ESR 5052HRC Slider: 2343ESR 5052HRC 4 4CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1一、排位及進膠 Layout And Inlet 5 5CustomerModelPart NamePart No.Drawing

11、No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1二、P/L 位置 P/L Position 6 6CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1三

12、、模具結構 前模 Mold Structure Cavity 7 7CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1四、模具結構 后模 Mold Structure Core 8 8CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate Type

13、Cavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1四、模具結構 A 頂出 Mold Structure A Ejector System 9 9CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1五、前模運水 Cavity Cool

14、ing 1 10 0CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1六、后模運水 Core Cooling 1111CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAA

15、AAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1七、曬字位置 Engraved Position 1212CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1八、蝕紋區(qū)域 Textured Area 1313CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 PlateAAA1*2AAA2011.03.20A1九、公差 Tolerance 1414CustomerModelPart NamePart No.Drawing No.Material ShrinkageMold TypeGate TypeCavity No.DesignDateVersionAAAAAAAAAAAAAAAAAAA1.0052 Plat