傳感器雙語實驗報告1

1、XXXXXXXX有限公司實驗室 編號：XX-2016-02QR7611A 編號：SYB-2016-2Report No.：SYB-2016-2鼓式氣制動輪速傳感器Drum brake wheel speed sensors試 驗 報 告Test report 編制（Prepared by） 審核（Audited by） 批準(zhǔn) (Approved by) XXXXXXXXX有限公司實驗室Chengdu changdi Sensing technology limited companylaboratory二一六年二月三日February the third,two thous

2、and and sixteen檢 驗 報 告Test report生產(chǎn)單位Production unitXXXXXXX有限公司XXXXXXXXXSensing technology limited company規(guī)格圖號Product modelXXXXXXX產(chǎn)品名稱Product name鼓式氣制動輪速傳感器Drum brake wheel speed sensors生產(chǎn)日期Production date2016.01.15樣品數(shù)量Sample quantity15件15pieces送樣日期Date landed2016.01.18試驗日期Testing per

3、iod2016.1.192016.2.1送樣者Deliverer管愛Aihua Guan試驗項目Test itemes1、基本性能Basic performance 2、濕熱試驗Cyclic damp heat test3、鹽霧試驗Salt spray test4、高低溫沖擊試驗Light and low temperature impact test5、耐汽油試驗Gasoline resistant test6、高溫試驗High-temperature test7、低溫試驗 Low-temperature test8、振動試驗 Vibration test9、絕緣耐壓試驗Dielectric

4、 strength test10、防水試驗Water proof test試驗依據(jù)Test standardQ/CD·J37-2011 CDS006C輪速傳感器技術(shù)條CDS006CWheel speed sensor technical conditionGB/T2423.4-2008 電工電子產(chǎn)品基本環(huán)境試驗規(guī)程 試驗Db:交變濕熱試驗方法 Environmental testing for electric and electronic products - Part 2: Test method - Test Db: Damp heat，cyclicGB/T2423.10-20

5、08 電工電子產(chǎn)品環(huán)境試驗 第2部分：試驗方法Test method試驗FC和導(dǎo)則：振動 Environmental testing for electric and electronic products - Part 2: Tests methods - Test Fc: Vibration (sinusoidal)GB/T2423.17-2008 電工電子產(chǎn)品基本環(huán)境試驗規(guī)程 試驗Ka: 鹽霧試驗方法Test method Basic environmental testing procedures for electric and electronic products-Test Ka

6、:Salt mistGB/T2423.22-2012 電工電子產(chǎn)品基本環(huán)境試驗規(guī)程 試驗N: 溫度變化試驗方法 Environmental testing - Part 2: Tests methods - Test N: Change of temperature試驗結(jié)論Judgemen依據(jù)產(chǎn)品圖樣及上述標(biāo)準(zhǔn)分組對樣品進(jìn)行各項試驗，產(chǎn)品性能均滿足要求（具體試驗數(shù)據(jù)見單項試驗報告），故判該產(chǎn)品性能合格。 According to product design drawings and standard mentioned above to have each test, product per

7、formance requirements should meet requirements (see each test datas for individual test reports), So determined the  samples is  qualified  for performance.備注Note15件試件分為3組，每組5件，分別進(jìn)行相應(yīng)試驗。Divide 15 specimens into three groups, each group have five samples，these groups carried out the co

8、rresponding experiments respectively.檢 驗 報 告Test report產(chǎn)品名稱Product name鼓式氣制動輪速傳感器Drum brake wheel speed sensors規(guī)格圖號Product model.XXXXXXXXXXXXXXXXXXXXX試件數(shù)量sample quantity15件5 pieces試驗日期Testing period2016.1.19試驗項目Test itemes基本性能Basic performance試驗?zāi)康膖est purpose驗證產(chǎn)品的基本性能是否滿足要求。The aim of experimen

9、t is to find out whether the basic properties of the products meet the requirements.試驗依據(jù)Test standardXXXXXXX試驗方法Test method傳感器電阻：將數(shù)字三用表調(diào)零，從傳感器兩插頭端子測量線圈電阻。傳感器輸出信號峰峰值：將產(chǎn)品用專用測試工裝安裝在傳感器試驗臺上，用塞尺調(diào)整傳感頭與齒圈凸齒間隙至0.7 mm，在傳感器輸出端接1M電阻；開動傳感器試驗臺，根據(jù)測試頻率調(diào)整試驗臺轉(zhuǎn)速，用示波器在1M電阻兩端檢測Vpp值。Sensor resistance：switch the AVOmeter

10、 to 0 zero，measure the coil resistance from the two  pins terminal  of the wheel speed sensor。The peak - peak voltage of output signal of the wheel speed sensor: Make use of Special Equipment to install the products onto the wheel speed sensor Test-bed. ajust the gap between sensing h

11、ead and gear ring to 0.7mm,and connect a 1M resistance with output the terminal of sensors;then start wheel speed sensor Test-bed and adjust the speed of Test-bed in accordance with testing frequency, make use of oscilloscope to measure the Vpp value from 1M resistances two ends.技術(shù)要求Techni

12、cal requirement電阻（20）Resistance (20 )R=1150 +100 -50 信號電壓峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齒隙GAP 0.7 mm) 實測結(jié)果Test result1#1169 11#1176 1#1.28 11#1.02 2#1176 12#1165 2#1.20 12#1.42 3#1162 13#1166 3#1.36 13#1.22 4#1170 14#1169 4#1.44 14#1.32 5#1163 15#1165 5#1.20 15#1.26 6#1172 6#1.28 7

13、#1163 7#1.36 8#1164 8#1.20 9#1166 9#1.18 10#1164 10#1.38 試驗結(jié)論Judgemen產(chǎn)品基本性能合格。The basic performance of products meet requirements.檢 驗 報 告Test report產(chǎn)品名稱Product name鼓式氣制動輪速傳感器Drum brake wheel speed sensors規(guī)格圖號Product modelXXXXXXXXXXXXXXXXXXXXX試件數(shù)量Sample quantity5件5 pieces試驗日期Testing period2016.1

14、.192016.1.26試驗項目Test itemes交變濕熱試驗Cyclic damp heat test試驗?zāi)康腡est purpose驗證產(chǎn)品的交變濕熱性能是否滿足要求。The aim of experiment is to find out whether the cyclic damp heat properties of the products meet the requirements.試驗依據(jù)Test standardGB/T2423.4-2008 電工電子產(chǎn)品環(huán)境試驗 試驗Db: 交變濕熱試驗方法 GB/T2423.4-2008 Environmental testing

15、for electric and electronic products - Part 2: Test method - Test Db: Damp heat，cyclic試驗方法Test method按GB/T2423.4-2008進(jìn)行試驗。傳感器插頭按工作狀態(tài)安裝，引出測試導(dǎo)線。高溫溫度：40，試驗周期：6d。產(chǎn)品在不工作狀態(tài)下試驗。試驗后檢測產(chǎn)品基本電氣性能。In accordance with the GB/T2423.4-2008, sensor plugs shall be a normal working condition.  Pull test leads out.

16、 High Temperature Temperature: 40 , test cycle: 6d. Products tested in the non-operating state.Check basic electrical performance of the products。技術(shù)要求Technical requirement產(chǎn)品基本電氣性能滿足要求The basic performance of products should meet requirements.電阻（20）Resistance (20 )R=1150 +100 -50 信號電壓峰-峰值The peak - p

17、eak signal voltageVpp0.11V(100Hz 齒隙GAP 0.7 mm)實測結(jié)果Test result1#1168 1.28 2#1176 1.22 3#1160 1.36 4#1170 1.42 5#1163 1.20 試驗結(jié)論Judgemen產(chǎn)品交變濕熱性能合格。The cyclic damp hea performance of products meet requirements. 檢 驗 報 告Test report產(chǎn)品名稱Product name鼓式氣制動輪速傳感器Drum brake wheel speed sensors規(guī)格圖號Product mo

18、delXXXXXXXXXXXXXXXXXXXXX試件數(shù)量Sample quantity5件5 pieces試驗日期Testing period2016.1.212016.1.26試驗項目Test itemes鹽霧試驗Salt spray test試驗?zāi)康腡est purpose驗證產(chǎn)品的耐鹽霧性能是否滿足要求。The aim of experiment is to find out whether the salt sprayl properties of the products meet the requirements.試驗依據(jù)Test standardGB/T2423.17-2008

19、電工電子產(chǎn)品基本環(huán)境試驗規(guī)程 試驗Ka: 鹽霧試驗方法 GB/T2423.17-2008 Test method Basic environmental testing procedures for electric and electronic products-Test Ka:Salt mist試驗方法Test method試驗方法按GB/T2423.17。試驗前按產(chǎn)品標(biāo)準(zhǔn)做出廠試驗項目檢查。產(chǎn)品在試驗箱內(nèi)應(yīng)處于正常安裝狀態(tài)。試驗時間持續(xù)96小時。試驗后將表面擦拭干凈后測試基本電氣性能和腐蝕面積。In accordance with the GB / T2423.17, according

20、  to product standard to complete factory inspection items before the test. Products in the test chamber shall be a normal working condition. Test lasted 96 hours. Wipe clean the surface of products after test，at last Check products basic electrical performance and corrosion area.技術(shù)要求Technical

21、requirement外殼經(jīng)96小時鹽霧試驗無腐蝕，產(chǎn)品基本電氣性能應(yīng)滿足要求Shells should be no corrosion after 96 hours of salt spray  test, and basic electrical properties of the product should meet the requirements外殼無腐蝕Shells no corrosion電阻（20）Resistance (20 )R=1150 +100 -50 信號電壓峰-峰值The peak - peak signal voltageVpp0.11V(100Hz

22、齒隙GAP 0.7 mm)實測結(jié)果Test result11#無腐蝕No corrosion11761.0012#無腐蝕No corrosion11651.4213#無腐蝕No corrosion11661.2214#無腐蝕No corrosion11681.3215#無腐蝕No corrosion11651.24試驗結(jié)論Judgemen產(chǎn)品耐鹽霧性能合格。The salt sprayl performance of products meet requirements.檢 驗 報 告Test report產(chǎn)品名稱Product name鼓式氣制動輪速傳感器Drum brake wheel s

23、peed sensors規(guī)格圖號Product modelXXXXXXXXXXXXXXXXXXXXX試件數(shù)量Sample quantity5件5 pieces試驗日期Testing period2016.1.27試驗項目Test itemes高低溫沖擊試驗Light and low temperature impact test試驗?zāi)康腡est purpose驗證產(chǎn)品的耐高低溫沖擊性能是否滿足要求。The aim of experiment is to find out whether the light and low temperature impact properties o

24、f the products meet the requirements.試驗依據(jù)Test standardXXXXXX試驗方法Test method將產(chǎn)品直接放入溫度已降至-40的低溫箱中，30min后取出，在不超過10s內(nèi)放入溫度已升至125的高溫箱中，30min后取出，在不超過10s內(nèi)放入-40的低溫箱中。上述過程構(gòu)成一循環(huán)，產(chǎn)品試驗5個循環(huán)。試驗完成后，產(chǎn)品置于試驗室溫度條件下到溫度穩(wěn)定后檢查產(chǎn)品基本電氣性能。Place the unit in a cryostat that the temperature have already lowered to -40 , take the

25、unit out after 30mins, within10s,place them in a high-temperature cabinet that the temperature have already rised to 125, within10s, take the unit out after 30mins ,repeat this process 5 times. after the test ,place the unit in test rome temperature conditions, and Check products basic electrical pe

26、rformance until its temperature stabilized.技術(shù)要求Technical requirement產(chǎn)品基本電氣性能滿足要求The basic performance of products should meet requirements.電阻（20）Resistance (20 )R=1150 +100 -50 信號電壓峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齒隙GAP 0.7 mm)實測結(jié)果Test result1#1170 1.26 2#1176 1.20 3#1162 1.38 4#1171

27、 1.44 5#1163 1.20 試驗結(jié)論Judgemen產(chǎn)品耐高低溫沖擊性能合格。The light and low temperature impact performance of products meet requirements.檢 驗 報 告Test report產(chǎn)品名稱Product name鼓式氣制動輪速傳感器Drum brake wheel speed sensors規(guī)格圖號Product modelXXXXXXXXXXXXXXXXXXXXX試件數(shù)量Sample quantity5件5 pieces試驗日期Testing period2016.1.28試驗項目T

28、est itemes高溫試驗High-temperature test試驗?zāi)康腡est purpose驗證產(chǎn)品的高溫性能是否滿足要求。The aim of experiment is to find out whether the high-temperaturel properties of the products meet the requirements.試驗依據(jù)Test standardXXXXXX試驗方法Test method將產(chǎn)品放入從室溫開始的高溫箱中,達(dá)到200±3保持2h后取出，測試產(chǎn)品基本電氣性能。Place the unit in a high-tempera

29、ture cabinet,  which Start at room temperature, take the unit out after their temperature rised to 200±3 and  lasted for  2h, Check products basic electrical performance after the test技術(shù)要求Technical requirement高溫試驗后產(chǎn)品基本電氣性能滿足要求The basic performance of products should meet requirem

30、ents after high-temperaturel test.電阻（20）Resistance (20 )R=1150 +100 -50 信號電壓峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齒隙GAP 0.7 mm)實測結(jié)果Test result1#1169 1.26 2#1177 1.20 3#1162 1.34 4#1169 1.44 5#1163 1.22 試驗結(jié)論Judgemen產(chǎn)品高溫性能合格。The high-temperaturel performance of products meet requirements.檢

31、驗 報 告Test report產(chǎn)品名稱product name鼓式氣制動輪速傳感器Drum brake wheel speed sensors規(guī)格圖號Product modelXXXXXXXXXXXXXXXXXXXXX試件數(shù)量Sample quantity5件5 pieces試驗日期Testing period2016.1.28試驗項目Test itemes低溫試驗Low-temperature test試驗?zāi)康腡est purpose驗證產(chǎn)品的低溫性能是否滿足要求。The aim of experiment is to find out whether the low-tempe

32、rature properties of the products meet the requirements.試驗依據(jù)Test standardXXXXXX試驗方法Test method將產(chǎn)品放入從室溫開始的低溫箱中，達(dá)到-40±3保持2h后取出，測試產(chǎn)品基本電氣性能。Place the unit in a cryogenic box,  which Start at room temperature, take the unit out after their temperature lowered to 200±3 and keeped up for 2h.

33、 after the test, check products basic electrical performance.技術(shù)要求Technical requirement低溫試驗后產(chǎn)品基本電氣性能滿足要求.The basic performance of products should meet requirements after low-temperature test.電阻（20）Resistance (20 )R=1150 +100 -50 信號電壓峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齒隙GAP 0.7 mm)實測結(jié)果Te

34、st result1#1169 1.28 2#1177 1.18 3#1162 1.36 4#1170 1.42 5#1164 1.20 試驗結(jié)論Judgemen產(chǎn)品低溫性能合格。The low-temperature performance of products meet requirements.檢 驗 報 告Test report產(chǎn)品名稱Product name鼓式氣制動輪速傳感器Drum brake wheel speed sensors規(guī)格圖號Product modelXXXXXXXXXXXXXXXXXXXXX試件數(shù)量Sample quantity5件5 pieces試驗

35、日期Testing period2016.1.29試驗項目Test itemes耐汽油試驗Gasoline resistant test試驗?zāi)康腡est purpose驗證產(chǎn)品的耐汽油性能是否滿足要求。The aim of experiment is to find out whether the asoline resistant properties of the products meet the requirements.試驗依據(jù)Test standardXXXXXX試驗方法Test method將產(chǎn)品放入1535的汽油(GB484)中歷時1h，與樣品比較，檢測基本電氣性能和外觀。Pl

36、ace the unit into gasoline at a temperature of 1535 for 1h, compared the unit with samples, check the basic electrical performance and appearance of product after test. 技術(shù)要求Technical requirement試驗后無裂紋起泡腐蝕和變形等現(xiàn)象。After test. products should be no these phenomenons such as crack,blister, corrosion defo

37、rmation, and so on.電阻（20）Resistance (20 )R=1150 +100 -50 信號電壓峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齒隙GAP 0.7 mm)實測結(jié)果Test result1#無裂紋起泡腐蝕和變形等現(xiàn)象。No crack ,no blister, no corrosion , no deformation, and so on1168 1.28 2#無裂紋起泡腐蝕和變形等現(xiàn)象。No crack ,no blister, no corrosion , n

38、o deformation, and so on1176 1.22 3#無裂紋起泡腐蝕和變形等現(xiàn)象。No crack ,no blister, no corrosion , no deformation, and so on1161 1.36 4#無裂紋起泡腐蝕和變形等現(xiàn)象。No crack ,no blister, no corrosion , no deformation, and so on1171 1.46 5#無裂紋起泡腐蝕和變形等現(xiàn)象。No crack ,no blister, no corrosion , no defo

39、rmation, and so on1163 1.22 試驗結(jié)論Judgemen產(chǎn)品的耐汽油性能合格。The asoline resistant performance of products meet requirements. 檢 驗 報 告Test report產(chǎn)品名稱Product name鼓式氣制動輪速傳感器Drum brake wheel speed sensors規(guī)格圖號Product modelXXXXXXXXXXXXXXXXXXXXX試件數(shù)量Sample quantity5件5 pieces試驗日期Testing period2016.1.20試

40、驗項目Test itemes振動試驗Vibration test試驗?zāi)康腡est purpose驗證產(chǎn)品的振動性能是否滿足要求。The aim of experiment is to find out whether the vibration properties of the products meet the requirements.試驗依據(jù)Test standardXXXXXX試驗方法Test method用專用夾具將產(chǎn)品按正常安裝狀態(tài)固定在振動試驗臺上，在不工作狀態(tài)下進(jìn)行試驗。產(chǎn)品正常安裝時的上與下定為振動試驗的上下方向。振動試驗機(jī)的振動波形為正弦波，加速度波形失真不超過25%。掃

41、頻振動試驗應(yīng)連續(xù)進(jìn)行，頻率隨時間按指數(shù)規(guī)律變化。頻率容差：550Hz為±1Hz，大于50Hz為±2%。同一組產(chǎn)品先做定頻試驗，然后做掃頻試驗。試驗后在室溫下恢復(fù)30min后檢測基本電氣性能和外觀。Install the product and fixed it to the vibration test stand with a special fixture like normal state , to test under no working state. The vibration test direction for up and down is same as

42、normal installation state. test machines vibration waveform is sinusoidal wave, the distortion of acceleration waveform can not exceed 25%. Sweep vibration test shall be carried out continuously, the frequency changes exponentially with time. Frequency Tolerance: is ± 1Hz within 5 50Hz, and is

43、± 2% if the frequency greater than 50Hz. The same group of products do first fixed frequency test, and then do the sweep test. After restoring for 30min at room temperature ,detect basic electrical properties and appearance .定頻振動試驗條件如下表：Fixed-frequency vibration test conditions as follow chart掃

44、頻振動試驗條件如下表：F Scanning frequency vibration test conditions as follow chart F技術(shù)要求Technical requirement振動試驗后產(chǎn)品基本電氣性能滿足要求The basic performance of products should meet requirements after vibration test.電阻（20）Resistance (20 )R=1150 +100 -50 信號電壓峰-峰值The peak - peak signal voltageVpp0.11V(100Hz 齒隙GAP 0.7 mm

45、)實測結(jié)果Test result6#1171 1.26 7#1163 1.36 8#1165 1.22 9#1166 1.20 10#1165 1.38 試驗結(jié)論Judgemen產(chǎn)品振動性能合格。The vibration performance of products meet requirements.檢 驗 報 告Test report產(chǎn)品名稱Product name鼓式氣制動輪速傳感器Drum brake wheel speed sensors規(guī)格圖號Product modelXXXXXXXXXXXXXXXXXXXXX試件數(shù)量Sample quantity5件5 pieces

46、試驗日期Testing period2016.1.30試驗項目Test itemes絕緣耐壓試驗Dielectric strength test試驗?zāi)康腡est purpose驗證產(chǎn)品的絕緣耐壓性能是否滿足要求。The aim of experiment is to find out whether the dielectric strength properties of the products meet the requirements.試驗依據(jù)Test standardXXXXXX試驗方法Test method試驗時的環(huán)境溫度為1828，將試驗電壓加于傳感器導(dǎo)線和傳感頭最易擊穿的部位，

47、施加的電壓從220V開始，然后穩(wěn)步加到550V，這段時間不少于10s，全值電壓維持時間1min，然后均勻地將電壓降至零，恢復(fù)后檢測基本電氣性能。 The ambient temperature of the test is within 18 28 , test voltage is applied to the most vulnerable parts of sensor wires and the sensor head , breakdown voltage added steadily from 220V to 550V, the time is more than 10s, and the unit imposed by full value of voltage for 1min, then vo