高級(jí)生產(chǎn)管理培訓(xùn)講義

1、WelcomeWelcomeWelcomeIntroductions 自我介紹 Name 姓名 Company Product or Service 公司名稱及產(chǎn)品 Job or Area of Responsibility 工作崗位 Implementation Status 實(shí)施狀態(tài) Your Experience Using Fourth Shift 使用 Fourth Shift 系統(tǒng)的經(jīng)驗(yàn) Your Primary Objective for Attending Class 參加本課程的主要目的WelcomeWelcomeCourse Objectives 課程目的 (11) 1.從

2、管理、計(jì)劃和執(zhí)行的角度來(lái)更有效地使用 Fourth Shift 系統(tǒng)。2.集中精力管理訂單，穩(wěn)定計(jì)劃和減少信息處理。3.標(biāo)識(shí)如何管理不同的庫(kù)存策略。4.完成訂單在系統(tǒng)中的處理流程。即從客戶訂單接收到發(fā)貨過(guò)程。5.設(shè)置加工中心并建立加工中心的能力。6.制定物料的主生產(chǎn)計(jì)劃。7.了解生產(chǎn)信息對(duì)財(cái)務(wù)信息的影響，縮短月結(jié)帳周期。8.運(yùn)行訂單差異分析 (OVAR) 報(bào)告，標(biāo)識(shí)物料的使用差異。9.運(yùn)用有效的物料管理概念及操作規(guī)程：提高庫(kù)存周轉(zhuǎn)率/ 降低庫(kù)存量將物料短缺減至最少10.使用系統(tǒng)獲取信息。11.標(biāo)識(shí)系統(tǒng)實(shí)施成功的關(guān)鍵內(nèi)容。WelcomeWelcomeWelcomeWelcomeWelcomeFo

3、recastCustomer Order近期近期 遠(yuǎn)期遠(yuǎn)期 長(zhǎng)期長(zhǎng)期WelcomeWelcomeWelcome WelcomeWelcomeWelcomeWelcomePurchase OrderInventoryMfg OrderCustomer Order Accounts PayableGeneral LedgerAccounts ReceivableBills of MaterialMRP PlanningSales ForecastMaster SchedulePlanningExecutionReportingCash ManagementWelcome采購(gòu)訂單生產(chǎn)訂單發(fā)貨計(jì)劃 應(yīng)

4、付款總帳應(yīng)收款銷售預(yù)測(cè)主生產(chǎn)計(jì)劃計(jì)劃計(jì)劃執(zhí)行執(zhí)行現(xiàn)金管理銷售訂單 物料清單MRP 計(jì)劃庫(kù)存控制 采購(gòu)入庫(kù)生產(chǎn)領(lǐng)料、完工入庫(kù)發(fā)貨 WelcomeWelcomeWelcomeWelcomeWelcomeWelcomeWelcomeWelcomeWelcomeDemand/ SupplyWelcomeDemandMPSWelcomeAOrdered訂貨對(duì)象N Consumed 被消耗 In Stock 有庫(kù)存 On Picklist for A 在 A 的領(lǐng)料單上RNNWelcomeAOrdered訂貨對(duì)象P Not Ordered 非訂貨對(duì)象 Not in Inventory 不入庫(kù)RN On P

5、icklist for A 在 A 的領(lǐng)料單上NWelcomeANWCRXXX R: Run Time Resource R：加工時(shí)間資源NWCSXXX S: Set up Resource S：準(zhǔn)備時(shí)間資源WCRXXXNWelcomeAX No Cost 不計(jì)成本 No Planned 不生成計(jì)劃NRWelcomeAOrdered訂貨對(duì)象B Produced during A made 在制造 A 的過(guò)程中產(chǎn)生N Picked 已領(lǐng)出RWelcomeAOrdered訂貨對(duì)象NU Returned after A made 生產(chǎn) A 之后返回入庫(kù)T Issued for A 生產(chǎn) A 之前領(lǐng)出

6、WelcomeAD No Cost 不計(jì)成本 No Planned 不生成計(jì)劃NRNNWelcomeNParentRRCNSecondQuality ParentConsumedLabor Hrs.Setup Hrs.PTUFixtureFixtureReturnNon-stocked SubRXNBMaterialValuableFall-offMachine Hrs.DrawingWelcomeWelcomeWelcomeWelcomeOrder PolicyModifiers訂貨策略WelcomeOrder Policy訂貨策略 No Planning 無(wú)計(jì)劃 (0) Order Poi

7、nt Policy訂貨點(diǎn)策略 (1) Order Up-to Policy預(yù)定上界訂貨策略 (2) Period Order Policy定期訂貨策略 (3) Fixed Order Policy定量訂貨策略 (4) Manual Planning Policy 手工計(jì)劃訂貨策略 (5)WelcomeOrder Policy 1訂貨點(diǎn)策略WelcomeOrder Policy 1Time 時(shí)間Quantity數(shù)量WelcomeOrder Policy 1Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)WelcomeOrder Policy 1Time 時(shí)間Quant

8、ity數(shù)量OrderPointQuantity訂貨點(diǎn)WelcomeOrder Policy 1Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)WelcomeOrder Policy 1Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)WelcomeOrder Policy 1Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)WelcomeOrder Policy 1Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)WelcomeOrder Policy 1Time 時(shí)間Quantity數(shù)量

9、OrderPointQuantity訂貨點(diǎn)WelcomeOrder Policy 1Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)WelcomeOrder Policy 2預(yù)定上界訂貨策略WelcomeOrder Policy 2Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Ti

10、me 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)Order-up-to

11、Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 2Time 時(shí)間Quantity數(shù)量OrderPointQuantity訂貨點(diǎn)Order-up-to Quantity 訂貨數(shù)量WelcomeOrder Policy 3定期訂貨策略WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult

12、 = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot

13、Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最

14、小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Mini

15、mum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批

16、量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot siz

17、e Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 0 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3Lead Time = 2 訂貨提

18、前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù) WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead

19、 Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder P

20、olicy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)We

21、lcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult

22、 = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量L

23、ot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum

24、= 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 0批量訂貨倍數(shù)WelcomeOrder Policy 3Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù) WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3

25、批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨

26、提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy

27、3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)We

28、lcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size

29、Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum =

30、50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day

31、3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 3 Lead Time = 2 訂貨提前期Lot size Day 3 批量訂貨天數(shù)Minimum = 50 最小訂貨數(shù)量Lot Size Mult = 25 批量訂貨倍數(shù)WelcomeOrder Policy 4定量訂貨策略WelcomeOrder Policy 4Lead Time = 2 訂貨提前期Lot size Qty 100 批量訂貨數(shù)量 Welcome