磁式排屑機使用說明書

1、使用手冊產(chǎn)品名稱：磁式排屑機產(chǎn)品型號： gwcs 出廠日期： 2011 年 6 月 5 日北京國偉機械制造有限公司使用說明書共3 頁第1 頁一、性能特點本排屑裝置是利用永磁材料所產(chǎn)生的強磁場的磁力，將粉狀、顆粒狀及長度小于100毫米的鐵屑，或?qū)⒂?、乳化液中的碎屑分離，吸附在排屑機的工作磁板上，輸送至指定的排屑箱中的機床輔助設備?？蓮V泛用于數(shù)控機床、組合機床、加工中心、齒輪加工機床、鉆、鏜、鉸、拉等機械加工設備和自動線、流水線的鐵屑輸送。 可用于干式或濕式加工的鐵屑處理。定量排屑， 不產(chǎn)生過載。 轉(zhuǎn)動零部件密封，工作可靠，運轉(zhuǎn)平穩(wěn)，噪聲低，壽命長。根據(jù)主機可任意配置安放?？蓡螜C工作，也可與主機聯(lián)

2、動，還可做為小零件的輸送器和提升器，是現(xiàn)代機械加工行業(yè)中的理想配套設備。二、結(jié)構(gòu)組成本系列裝置主要由齒輪減速機、輸送鏈、排屑機外殼、強磁鐵等組成。 也可以根據(jù)不同要求，配置水箱、 冷卻泵、渦流分離器、電控箱、集屑車等。三、使用說明1、機床開始工作時， 排屑機必須同時工作，請勿切屑堆積過多時再啟動，避免出現(xiàn)故障或卡滯。使用說明書共3 頁第2 頁2、排屑機不宜停放時間過長，若連續(xù)超過一個月不使用， 則應啟動排屑機， 令其空載轉(zhuǎn)動一個小時，防止機體內(nèi)部的連接小軸銹蝕，導致鏈板出現(xiàn)死節(jié)。四、簡易維修1、如果過載鏈輪出現(xiàn)打滑，應立即停車檢查卡滯原因。2、本設備配有電器過載保護裝置，出現(xiàn)跳閘，也可按上述操

3、作處理， 然后按下電器箱中的過載保護按鈕，繼續(xù)工作。3、如果上述檢修后，排屑機仍不能正常工作，應立即聯(lián)系廠家處理。 操作人員嚴禁拆卸排屑機及電器箱自行維修。五、日常保養(yǎng)1、排屑機鏈條的松緊在出廠前已經(jīng)調(diào)試好，在使用一段時間后， 會造成鏈條的伸長。在排屑機的尾部，調(diào)整螺栓，主傳動軸向后移動，直至松緊度合適為止。2、軸承、鏈條、減速機，每三個月應檢修一次，并注入潤滑脂。3、排屑機停放時間過長，再使用時，需加油潤滑。使用說明書共3 頁第3 頁六、安裝與吊運1、安裝使用時，排屑機不可出現(xiàn)兩側(cè)偏斜的情況，其傾斜度不得大于5 o -10o 。七、注意事項1、排屑機工作時，不得將排屑機反轉(zhuǎn)；禁止將手伸入機體

4、或者齒輪部位，防止夾傷。2、導磁板上嚴禁站人，放置重物。3、避免工作件掉在導磁板上，砸壞導磁板。4、及時清理集屑車。5、嚴禁私自拆卸排屑機及電控裝置。八、附表1、排屑機圖紙2、電路圖紙3、外觀圖4、合格證5、裝箱清單6、維修記錄7、保養(yǎng)記錄檢 驗 合 格 證出廠編號： 20110605 檢驗項目要求實測備注外觀表面整潔、 無磕碰、 劃痕合格外形符合圖紙尺寸合格噴漆色澤均勻、無流痕合格顏色藍色合格電機380v/50hz 合格功率0.2kw 合格排 屑 量5kg/每分鐘合格電控裝置符合圖紙要求合格噪音70db（a）合格運行試驗24h 合格冷卻泵流量l/min 冷卻泵揚程m 凈化精度凈化效率本產(chǎn)品經(jīng)

5、檢驗合格準予出廠檢驗員：趙春生2011 年 6 月 5 日裝 箱 清 單出廠編號： 20110605 序號名稱數(shù)量備注1 排屑機1 2 電機1 0.2kw 3 排屑機圖紙4 電路圖紙5 外觀圖6 合格證1 7 維修記錄1 8 保養(yǎng)記錄1 9 裝箱員： 01 2011 年 6 月 5 日維 修 紀 錄出廠編號： 20110605 維修時間維修內(nèi)容備注維修人員保 養(yǎng) 紀 錄出廠編號： 20110605 保養(yǎng)時間保養(yǎng)內(nèi)容備注保養(yǎng)人員manual product name：magnetic chip conveyor product type：gwcs release date：oct-17, 201

6、0 beijing guowei machinery manufacturing co., ltd. manual 3 pages page 1 1.features the chip device works through the strong magnetic field generated by permanent magnet material. powder, granular, iron with length less than 100 mm and oil emulsion in the debris separation, all these can be taken in

7、to the machine magnetic board，then be delivered to the specified equipment box. its widely used for cnc machine tools, machining centers, gear cutting machines, drilling, boring, hinge, pull, other mechanical processing equipment and automatic lines for iron transport, for both dry or wet iron proce

8、ssing. quantitative chip, no overload. rotating seal parts, reliable, smooth running, low noise, long life. any configuration can be placed under the host. it can work stand-alone or interact with the host, also can be the conveyor or lifter of modern machinery processing industry. 2.structure and c

9、omposition this device is mainly composed of gear reducers, conveyor, shell, strong magnets and other components. based on different requirements, it can be equipped by configuration tanks, cooling pump, eddy current separator, electronic control box, set cars and other debris, etc. 3. attentions1st

10、, when the machine starts to work, the chip unit must be turned on, otherwise the accumulation might be piled too much and lead to delivery failure or seizure. 2nd, the chip conveyor should not be placed too long without working, if its not used continuously for more than a month, please start the c

11、hip machine, and let it work unloaded for at least one hour to prevent corrosion of small-axis connections inside, otherwise it can lead to chain plate section dead.manual 3 pages page 2 4.easy check 1st, if the chip conveyor wheels slip, please immediately turn it off and check the machine. 2nd, th

12、is device has an electrical overload self-protection. if trip occurs, please open the electrical box and press the overload button to continue the work. 3rd, after above checking，if it still cant work，please contact the machine manufacturer。5.maintenance 1st, the chain tension of the chip conveyor h

13、as been debugged well when released. after working for a period, it may cause elongation. when the elongation occurs, please adjust the bolts at the rear of the machine. 2nd, for bearing, chains, gear, please check once every three months, and inject grease. 3rd, if its placed for a long time, pleas

14、e inject grease when restarted. 6. installation and lifting when installed，the inclination of the machines both sides must be less than 5o-10o。7. notes1st, when the chip conveyor works, it cant be reversed. please stay away from the gear to avoid crush. 2nd, please don t stand on the magnetic plate,

15、 or place any heavy objects.3rd, avoid pieces fall onto the magnetic board. 4th, please clean the chip cart timely 。5th, demolition of the machine and electric control device is prohibited. 8. attachments 1st, machine drawings 2nd, circuit drawings 3rd, appearance 4th, certificate 5th, packing list

16、6th, maintenance records list manual 3 pages page 3 inspection certificate serial number：20110605 test items requirements measured remarks appearance surface clean, no bump, no scratch qualified shape meet drawing size qualified pain uniform color, no flow marks qualified color blue qualified motor

17、380v/50hz qualified power 0.2kw qualified row of the amount of debris 5kg/min qualified electric control device meet the requirements of the drawings qualified noise 70db（a）qualified operation test 24h qualified cooling pump flow l/min cooling pump head m cleaning precision purification efficiency the product passed the test. inspector：zhao, chunsheng oct-17, 2010 packing list serial number：20110605 no. name number notes 1 chip convey