生產(chǎn)型供應(yīng)商現(xiàn)場評審或定期評審表D[2]

1、Star Precision Industries Co., Ltd供應(yīng)商現(xiàn)場評審/定期評審表(生產(chǎn)型) 編號：QR-7.4-01/02 版本：DSUPPLIERS SURVEYDATE :供方調(diào)查:日期：SUPPLIERS NAME :供方名稱：ADDRESS:地址：PHONE NO :FAX NO :電話：傳真：PRODUCT SUPPLIED :供應(yīng)的產(chǎn)品REASON FOR THE SURVEY / AUDIT調(diào)查 / 審核原因INITIAL AUDIT (NEW SUPPLIER) 初步審核（新分承包）現(xiàn)場審核REGULAR AUDIT定期審核AFRESH AUDIT復(fù)審SELF S

2、URVEY 供方自查OTHERS (SPECIFY)其他（特定）AUDIT / SELF SURVEY PERFORMED BY :審核 / 自查執(zhí)行人 REPRESENTATIVES / REVIEW代表 / 審核SUPPLIER供方Company Name ：_ ( Public / Private ) Year Found : _公司名稱 (公有/私營) 成立時間:Company Address :_ Tel & Fax :_公司地址 電話&傳真Last 3 Years Revenue :_ Average Gross Profit ( last 3 years ) :_過去三年財政收入

3、 過去三年平均利潤No. Of Employees :_ Manager :_ Engineer :_員工總?cè)藬?shù) 經(jīng)理 工程師Supervisor :_ ( attached latest company organization chart ) 主管 ( 附最新的組織結(jié)構(gòu)圖)2 Contact Person ( at least a engineer and a manager ) :兩個聯(lián)系人 (至少一個工程師和一個經(jīng)理)Business :_ Cell :_ Email :_ Business :_ Cell :_ Email :_ 銷售 Quality :_ Cell :_ Email

4、 :_ Quality :_ Cell :_ Email :_ 品管 電話 Shipping :_ Cell :_ Email :_ Shipping :_ Cell :_ Email :_ 倉庫Daily Production Output : _ Monthly Production Output : _ 日產(chǎn)量 月產(chǎn)量Number Of Machine : _ ( attached latest machinery list ) 設(shè)備數(shù)目 ( 附設(shè)備清單)Expected Date Of Production : _ Additional Capacity :_ Date : _ 預(yù)計完

5、成日期 增加產(chǎn)能 日期TS 16949 / ISO 9000 / ISO 14001 Certification Body : _ 通過哪些認(rèn)證 ( attached certificate ) 附證書復(fù)印件 Certificate Number : _ Expiry Date : _ 證書編號 有效日期Last Surveillance & Internal Audit Date : _/_ ( attached both finding report ) 最近的復(fù)審&內(nèi)審時間 附上審核報告No Quality Management System At Present; Provide Pl

6、an / Roadmap To Obtain : _ 沒有經(jīng)過任何體系認(rèn)證,則提供認(rèn)證計劃Plan Certification Body : _ Plan Pre-Audit Date : _計劃認(rèn)證公司 計劃第一階段審核日期Plan Actual / On Site Audit : _ Plan To Obtain Certification : _計劃第二階段審核日期 j計劃 獲得證書日期Complete By : _ Position : _受審核人 職位General Manager : _ _ 總經(jīng)理 Name & Signature (簽名) Date & Company Stam

7、p (日期/蓋章)Recipient Name : _ Date Received : _我方簽名 日期Recipient Comment If Any : _評注 _ _ _ _ _ _ _ NOQuestion (問題)Poor0-3Average4-7Good8-10N/ARemark備注A Management Responsibility 管理層職責(zé)1Is there a formal quality manual and is quality policy fully understood by all employees. 是否有質(zhì)量手冊 ? 所有階層是否都了解質(zhì)量方針?實(shí)際查得

8、內(nèi)容：2Does evidence show that senior management periodically review customer expectations and assigns adequate resources to achieve them.公司高層是否定期對公司資源進(jìn)行審核,以滿足顧客要求?實(shí)際查得內(nèi)容：3Does the internal audit and management review carried out as per the quality manual.是否按體系要求定期做內(nèi)審和管理評審?實(shí)際查得內(nèi)容：4Has the minutes been

9、circulated to all department for corrective action after top management review.管理評審后不符合項(xiàng)是否發(fā)放到相關(guān)部門進(jìn)行整改?實(shí)際查得內(nèi)容：5Has the corrective action been follow up, verified for the effectiveness before closure.是否有糾正預(yù)防措施及有效性驗(yàn)證？實(shí)際查得內(nèi)容： 品管審核人員：NOQuestion (問題)Poor0-3Average4-7Good8-10N/ARemark備注B Quality System 質(zhì)量體

10、系1Is the quality organization having equal access to the top management in reporting level.品質(zhì)部門是否有權(quán)限反應(yīng)到高層?實(shí)際查得內(nèi)容：2Is the quality organization has the authorities to stop production and purge WIPs & inventory if defective found.品質(zhì)是否有直接停止生產(chǎn)、判定產(chǎn)品不合格的權(quán)限?實(shí)際查得內(nèi)容：3Is the quality organization has the author

11、ities to initiate corrective action to verify solution of the problem.品質(zhì)部是否有推動不合格項(xiàng)改進(jìn)的權(quán)限?實(shí)際查得內(nèi)容：4Is there a formal quality procedure.是否有質(zhì)量程序文件?實(shí)際查得內(nèi)容：5Whats the level of implementation.整個質(zhì)量體系推行到什么程度？實(shí)際查得內(nèi)容： 品管審核人員：NOQuestion (問題)Poor0-3Average4-7Good8-10N/ARemark備注C Contract Review 合同評審1Is there a fo

12、rmal procedure written for handling all new orders.？是否有程序文件規(guī)定新訂單/合同評審?實(shí)際查得內(nèi)容：2Is quality, engineering and production involve in the review, does evidence show the responsible party carry out the task per the procedure.是否有文件規(guī)定合同評審有品管、工程、采購等部門參與? 實(shí)際查得內(nèi)容：3Is there a internal review process and are revi

13、ew minutes documented.是否有支持文件及相關(guān)記錄?實(shí)際查得內(nèi)容：4Is the system adequate to prevent discrepancy.系統(tǒng)是否能滿足避免出入?實(shí)際查得內(nèi)容：5Are suppliers quality performance goals aligned with customers expectation.公司質(zhì)量目標(biāo)是否與客戶期望一致？實(shí)際查得內(nèi)容：采購審核人員：NOQuestion (問題)Poor0-3Average4-7Good8-10N/ARemark備注D Document Control 文件控制1Is there a

14、formal procedure written for handling controlled document, and a specific department / section assign to it.是否有文件規(guī)定文件的控制? 是否有獨(dú)立的部門負(fù)責(zé)文件管理？實(shí)際查得內(nèi)容：2Is the system adequate to control distribution and withdrawal of all document / specification. And are all documents approved before distributed.文控是否滿足文件的發(fā)

15、放和回收要求? 文件發(fā)放之前是否有審核、批準(zhǔn)？實(shí)際查得內(nèi)容：3Are customer informed of critical changes made to process, chemistries, equipment or product.工序、參數(shù)、設(shè)備等顧客信息的重大更改，是否經(jīng)客戶確認(rèn)?實(shí)際查得內(nèi)容：4Are customer requested deviations documented and follow up.客戶要求更改記錄,是否有保存? 實(shí)際查得內(nèi)容：5Are customer quality data, documents properly stored and s

16、afe guarded against lost.客戶資料是否完好保存，避免丟失？實(shí)際查得內(nèi)容： 工程審核人員：NOQuestion (問題)Poor0-3Average4-7Good8-10N/ARemark備注E Supply Chain Management 供應(yīng)鏈管理1Is there a formal process to review, communicate and improve sub-supplier performance on a regular basis ( example : on-time delivery, quality & pricing ).是否有文件規(guī)

17、定對供應(yīng)商進(jìn)行溝通、考核？（交貨期、品質(zhì)、價格）實(shí)際查得內(nèi)容：2Is there a program to periodically benchmark purchased material pricing or sub-contracting services to ensure competitive advantage.是否計劃對同一采購產(chǎn)品的不同供應(yīng)商定期就交貨期、品質(zhì)、價格等方面做橫向比較？實(shí)際查得內(nèi)容：3Are there adequate processes / procedures to ensure good quality material / part from the

18、sub-supplier.是否有文件規(guī)定/工序來保證原材料/產(chǎn)品品質(zhì)?實(shí)際查得內(nèi)容：4Is there a system to qualify new vendors / sub contractors including their future development and monitoring of their quality plan.是否有文件規(guī)定新開發(fā)供應(yīng)商成為合格供應(yīng)商的過程? 實(shí)際查得內(nèi)容：5Does the supplier have programs to manage their key materials for upside / down side demand.是

19、否有應(yīng)急計劃/措施來確保關(guān)鍵原料數(shù)量保證？實(shí)際查得內(nèi)容： 采購審核人員：NOQuestion (問題)Poor0-3Average4-7Good8-10N/ARemark備注F Process Control 過程控制1Is the documented work instructions, process flow chart or equipment operation instruction available / adequate for the whole operation.現(xiàn)場是否有作業(yè)指導(dǎo)、操作規(guī)程等相關(guān)文件？實(shí)際查得內(nèi)容：2Is there any visual aids f

20、or criteria or workmanship interpretation. Any prevention methodologies such as X-R chart, PFMEA, Poke Yokeetc. to initiate action plan for reducing risks.作業(yè)指導(dǎo)上有無圖片？有沒有運(yùn)用X-R圖、PFMEA等工具來降低制造風(fēng)險？實(shí)際查得內(nèi)容：3Is there any first piece approval prior to production. And are all processes / productions run under

21、control condition.有無首檢?整個生產(chǎn)過程是否受控？實(shí)際查得內(nèi)容：4Does operator / technician trained in SPC and are they using these techniques on the job.操作工和檢驗(yàn)員是否有通過SPC培訓(xùn)? 實(shí)際工作中是否有運(yùn)用？實(shí)際查得內(nèi)容：5Does the supplier have a lot control system for traceability.如何對原材料批次進(jìn)行追溯？實(shí)際查得內(nèi)容： 工程審核人員：NOQuestion (問題)Poor0-3Average4-7Good8-10N/

22、ARemark備注G Inspection & Test 檢驗(yàn)和測試1Is there a documented final inspection / test sampling program to ensure that products are not ship unless all quality and performance requirement are met.是否有文件確保發(fā)貨前產(chǎn)品滿足品質(zhì)要求？實(shí)際查得內(nèi)容：2Is the inspection and test records been properly maintained which give the evidence

23、 that the product has passed the inspection / test.是否有相關(guān)檢驗(yàn)測試報告？實(shí)際查得內(nèi)容：3Is the inspection and test equipment adequate for the products produced.測試設(shè)備、方法是否滿足客戶要求？實(shí)際查得內(nèi)容：4Is there a clear segregation of good / bad products throughout the production.合格與不合格品是否標(biāo)識？、不合格品是否隔離？實(shí)際查得內(nèi)容：5What is the established o

24、utgoing quality goals ( dppm ). Has the goal been achieve, if not is there any follow-up corrective action.車間是否有質(zhì)量目標(biāo)？如果沒有，采取措施是？實(shí)際查得內(nèi)容： 品管審核人員：NOQuestion (問題)Poor0-3Average4-7Good8-10N/ARemark備注H Equipment Calibration & Maintenance 量/檢具校驗(yàn)與維護(hù)1Is there a documented calibration system to assure all mea

25、suring and testing equipment were calibrated against certified standard.是否有文件規(guī)定所有量/檢具按國際標(biāo)準(zhǔn)進(jìn)行校驗(yàn)？實(shí)際查得內(nèi)容：2Are all measuring and test equipment include in the master listing and identify by itself or its calibration status and next due date.是否有測量設(shè)備清單，并規(guī)定下次校驗(yàn)日期？實(shí)際查得內(nèi)容：3Does the supplier have records of g

26、auge capability analysis and evidence of action taken if / when out of calibration conditions are suspected.是否很容易發(fā)現(xiàn)量/檢具的不合格？不合格怎樣處理？實(shí)際查得內(nèi)容：4Are new inspection / measuring equipment calibrated before use.所有新的檢驗(yàn)/測試設(shè)備使用之前都檢驗(yàn)合格？實(shí)際查得內(nèi)容：5Is the inspection / measuring equipment adequate to support producti

27、on檢驗(yàn)/測試設(shè)備是否滿足生產(chǎn)要求？實(shí)際查得內(nèi)容： 工程審核人員：NOQuestion (問題)Poor0-3Average4-7Good8-10N/ARemark備注I Control of Non-Conforming Material 不合格品控制1Is there an effective system to identify, contain and eliminate non-conforming product / processes.是否有系統(tǒng)能有效的發(fā)現(xiàn)、排除不合格產(chǎn)品/流程？實(shí)際查得內(nèi)容：2Is information relating to know defects ef

28、fectively communicated through the organization.不良品信息是否及時反饋到各相關(guān)部門？實(shí)際查得內(nèi)容：3Does the supplier organization have an effective structured system for solving problem.供應(yīng)商是否有規(guī)范的系統(tǒng),能有效解決問題？實(shí)際查得內(nèi)容：4Is root cause failure analysis performed for all internal and external failures and is appropriate corrective a

29、ction implemented.是否從內(nèi)/外部因素對不良品進(jìn)行分析？采取措施是否有效？實(shí)際查得內(nèi)容：5Are problem solving efforts timely and effective. Are advance problem solving techniques used by organization to solve problem ( example : 8D, PDCA, 5Whys, Error Proofing.etc. ).解決問題是否及時、有效？是否運(yùn)用8D、PDCA、5Whys.等工具解決問題？實(shí)際查得內(nèi)容： 品管審核人員：NOQuestion (問題)P

30、oor0-3Average4-7Good8-10N/ARemark備注J Corrective & Preventive Action 糾正預(yù)防措施1Is there a documented procedure for all kinds of corrective activities need to be taken.是否有文件規(guī)定必須執(zhí)行糾正預(yù)防措施？實(shí)際查得內(nèi)容：2Has the corrective action been reviewed, approved and verified before closure to ensure effectiveness.糾正預(yù)防措施是否有

31、審核、批準(zhǔn)及措施驗(yàn)證？實(shí)際查得內(nèi)容：3Is there any form of data analysis carried out on the CAR system.是否對不合格項(xiàng)進(jìn)行分析？實(shí)際查得內(nèi)容：4Does the supplier has a written procedures that state the disposition of defective material and the require follow-up that include corrective action plans to improve the process.是否有文件規(guī)定不良品處理及有包括糾正

32、預(yù)防措施在內(nèi)的改進(jìn)？實(shí)際查得內(nèi)容：5Is there a material review board that routinely meets to make disposition on non-conforming material.是否組織小組對不良品進(jìn)行評審？實(shí)際查得內(nèi)容： 工程審核人員：NOQuestion (問題)Poor0-3Average4-7Good8-10N/ARemark備注K Handling, Storage & Packaging 運(yùn)輸、貯存、包裝1Are there appropriate care on equipment for handling, stora

33、ge and packaging to protect the product during manufacture, repair and shipping.是否有適當(dāng)?shù)馁A存、包裝方式，在生產(chǎn)、維修、運(yùn)輸過程中確保產(chǎn)品品質(zhì)？實(shí)際查得內(nèi)容：2Are area used for production, storage, inspection and testing clean, neat and well organize. Does the company practice FIFO.生產(chǎn)、貯存地方是否干凈整齊、是否執(zhí)行先進(jìn)先出？實(shí)際查得內(nèi)容：3Are all age sensitive ma

34、terial / product having appropriate shelf-lift control.超過有效期的在庫物資是否有定期進(jìn)行復(fù)檢？實(shí)際查得內(nèi)容：4Are raw material, WIPs and finished goods properly identified on the floor and in the system.是否對原材料、半成品、成品進(jìn)行標(biāo)識？文件與現(xiàn)場是否一致？實(shí)際查得內(nèi)容：5Can WIPs and finished goods traceable to lots of raw material.半成品和成品怎樣追溯到原材料？實(shí)際查得內(nèi)容： 采購審

35、核人員：NOQuestion (問題)Poor0-3Average4-7Good8-10N/ARemark備注L Quality Record & Retention 質(zhì)量記錄&保存1Are quality records adequate to demonstrate the achievement of the required quality and the effective operation of the quality system.是否有足夠的記錄 來支持產(chǎn)品、質(zhì)量系統(tǒng)要求？實(shí)際查得內(nèi)容：2Are the suppliers finished product quality a

36、udit / inspections adequately aligned and review against both internal & external ( customer ) issues to ensure product integrity of shipped product.供應(yīng)商成品檢的抽樣是否滿足內(nèi)/外部顧客要求？實(shí)際查得內(nèi)容：3Minimum retention of record before product EOL ( 2 years ).檢驗(yàn)記錄保存期限是否合同終止后+2年？實(shí)際查得內(nèi)容：4Is there a quality record & retention procedure.是否有文件規(guī)定質(zhì)量記錄&保存期限？實(shí)際查得內(nèi)容：5Are record neat, tidy and easy to retrieve.記錄保存是否整齊，便于查找？實(shí)際查得內(nèi)容： 品管審核