附錄三 設(shè)備選型一覽表

“S-green”團(tuán)隊(duì)設(shè)備選型一覽表2017年“東華科技-陜鼓杯”第十一屆全國大學(xué)生化工設(shè)計(jì)競賽中石化鎮(zhèn)海煉化柴油加氫精制工段含硫廢氣的深度脫硫及資源化利用項(xiàng)目設(shè)備選型一覽表團(tuán)隊(duì)名稱：寧波工程學(xué)院S-green團(tuán)隊(duì)指導(dǎo)老師：李正輝、周琦、李穎團(tuán)隊(duì)成員：盛雨冬、鈕舒靜、張佳強(qiáng)、陳艷波、俞沛杰完成時(shí)間：2017年7月19 “S-green”團(tuán)隊(duì)設(shè)備選型一覽表目錄設(shè)備選型一覽表11.1標(biāo)準(zhǔn)設(shè)備和非標(biāo)設(shè)備區(qū)分說明11.2非標(biāo)設(shè)備21.2.1反應(yīng)器21.2.2塔設(shè)備31.2.3儲罐61.3標(biāo)準(zhǔn)設(shè)備111.3.1換熱器111.3.2泵選型161.3.3壓縮機(jī)18設(shè)備選型一覽表1.1 標(biāo)準(zhǔn)設(shè)備和非標(biāo)設(shè)備區(qū)分說明按設(shè)計(jì)角度分，設(shè)備可分為標(biāo)準(zhǔn)設(shè)備和非標(biāo)設(shè)備。標(biāo)準(zhǔn)設(shè)備(定型設(shè)備)是指可以成批生產(chǎn)，直接訂貨的設(shè)備。非標(biāo)準(zhǔn)設(shè)備是指由工藝提供設(shè)計(jì)條件，由設(shè)備專業(yè)專門設(shè)計(jì)，由廠家專門制造的設(shè)備。根據(jù)梁志武，陳聲宗主編.化工設(shè)計(jì).第四版.北京：化學(xué)工業(yè)出版社，2015.9（2017.1重?。?，常用的標(biāo)準(zhǔn)設(shè)備和非標(biāo)設(shè)備如下所述。常用標(biāo)準(zhǔn)設(shè)備：泵、風(fēng)機(jī)、冷凍機(jī)、過濾機(jī)、離心機(jī)、攪拌器、換熱器、壓縮機(jī)等，生產(chǎn)廠家、型號都很多，可選擇范圍很大。標(biāo)準(zhǔn)設(shè)備設(shè)計(jì)：根據(jù)工藝要求，計(jì)算特征尺寸，查閱相關(guān)產(chǎn)品目錄或樣本手冊(列出設(shè)備的規(guī)格、型號、基本性能參數(shù)和廠家)，選擇合適設(shè)備型號。常用非標(biāo)準(zhǔn)設(shè)備：容器(中壓、低壓、高壓)、塔器、干燥設(shè)備、攪拌設(shè)備和除塵設(shè)備等。非標(biāo)準(zhǔn)設(shè)備設(shè)計(jì)：根據(jù)工藝要求，完成工藝計(jì)算，提出設(shè)備型式、材料、尺寸和其他要求，再經(jīng)過機(jī)械計(jì)算及設(shè)計(jì)，由相關(guān)工廠制造。必須遵循設(shè)備設(shè)計(jì)的相關(guān)標(biāo)準(zhǔn)和規(guī)定。 根據(jù)標(biāo)準(zhǔn)設(shè)備和非標(biāo)設(shè)備的區(qū)別和選型步驟，本章將標(biāo)準(zhǔn)設(shè)備和非標(biāo)設(shè)備進(jìn)行區(qū)分并列出了主要設(shè)備位號、設(shè)備技術(shù)規(guī)格、設(shè)備型號和設(shè)備材質(zhì)及數(shù)量。1.2 非標(biāo)設(shè)備1.2.1 反應(yīng)器表1- 1反應(yīng)器一覽表設(shè)備名稱圖號形式直徑/mm高度/mm封頭形式設(shè)計(jì)溫度/設(shè)計(jì)壓力/MPa殼體材料壁厚/mm臺數(shù)甲硫醇合成反應(yīng)器R0201列管式固定床反應(yīng)器22008105標(biāo)準(zhǔn)橢圓封頭4751.0515CrMoR161二甲基多硫合成反應(yīng)器R0301釜式反應(yīng)器14001500標(biāo)準(zhǔn)橢圓封頭400.651Cr18Ni9Ti103二甲基二硫合成反 應(yīng)器R0302移動(dòng)床反應(yīng)器12008000標(biāo)準(zhǔn)橢圓封頭450.551Cr18Ni12Mo2Ti121氧化塔R0401塔式反應(yīng)器80011500標(biāo)準(zhǔn)橢圓封頭800.61Cr8Ni9Ti83中和釜R0402釜式反應(yīng)器18002000標(biāo)準(zhǔn)橢圓封頭300.10Cr18Ni9Ti41甲醇合成反應(yīng)器R0501絕熱-管殼式反應(yīng)器11003000標(biāo)準(zhǔn)橢圓封頭2456.707MnCrMoVR2511.2.2 塔設(shè)備1.2.2.1 板式塔表1- 2板式塔一覽表設(shè)備位號設(shè)備名稱塔板類型塔板數(shù)內(nèi)徑/mm設(shè)計(jì)溫度/設(shè)計(jì)壓力/MPa塔體材料壁厚/mm腐蝕余量/mm塔總高/mm板間距/mm封頭形式數(shù)量T0102胺液解吸塔篩板塔1040001700.0306Cr19Ni1031214000600標(biāo)準(zhǔn)橢圓封頭1T0103蒸餾塔浮閥塔51200102.30.110Cr18Ni10Ti829450450標(biāo)準(zhǔn)橢圓封頭1T0201硫化氫分離塔浮閥塔181200104.6106Cr19Ni106213200450標(biāo)準(zhǔn)橢圓封頭1T0202萃取精餾塔浮閥塔361600850065Q345準(zhǔn)橢圓封頭1T0203甲醇-水分離塔浮閥塔191000102.50.11Q245R7215190450標(biāo)準(zhǔn)橢圓封頭1T0204甲硫醇精餾塔浮閥塔261000400.11Q345R7219070450標(biāo)準(zhǔn)橢圓封頭1T0205甲硫醚脫水塔篩板塔32600500.11Q345R8215376350標(biāo)準(zhǔn)橢圓封頭1T0301二甲基二硫初提塔浮閥塔1916001580.0551Cr18Ni9Ti6215700450標(biāo)準(zhǔn)橢圓封頭1T0302二甲基二硫精餾塔浮閥塔5800-600.1116MnDR629500450標(biāo)準(zhǔn)橢圓封頭1T0401吸收塔篩板塔211000400.0220Cr19Ni108214500400標(biāo)準(zhǔn)橢圓封頭1T0403脫水精餾塔浮閥塔2814001050.0071Cr8Ni9Ti10217750450標(biāo)準(zhǔn)橢圓封頭1T0404成品塔浮閥塔1612001200.0051Cr8Ni9Ti6212700450標(biāo)準(zhǔn)橢圓封頭1T0504甲醇初餾塔浮閥塔3800700.35Q245R628000400標(biāo)準(zhǔn)橢圓封頭1T0505甲醇精餾塔浮閥塔238001200.005Q245R6216350450標(biāo)準(zhǔn)橢圓封頭11.2.2.2 填料塔表1- 3填料塔一覽表設(shè)備位號名稱塔型填料類型第一段填料高度/mm第一液體再分布器位置/mm第二段填料高度/mm第二液體再分布器位置/mm內(nèi)徑/mm塔總高/mm設(shè)計(jì)溫度/設(shè)計(jì)壓力/MPa塔體材料壁厚/mm腐蝕余量/mm內(nèi)防腐封頭形式數(shù)量T0101H2S吸收塔填料塔CMR550060005500160019375300.706Cr19Ni10142是標(biāo)準(zhǔn)橢圓封頭1T0501二氧化碳吸收塔填料塔250Y50005500120012200250.11Q345R122是標(biāo)準(zhǔn)橢圓封頭1T0502吸收劑再生塔填料塔250Y300040008008265500.11Q245R82是標(biāo)準(zhǔn)橢圓封頭11.1.2.3其他塔設(shè)備設(shè)備位號設(shè)備名稱填料內(nèi)徑/mm設(shè)計(jì)溫度/設(shè)計(jì)壓力/MPa塔體材料壁厚/mm腐蝕余量/mm塔總高/mm裙座高/mm內(nèi)防腐封頭形式數(shù)量T0402降膜脫氣塔多面空心球800300（真空）0Cr18Ni95289002600是標(biāo)準(zhǔn)橢圓封頭11.2.3 儲罐1.2.3.1 原料產(chǎn)品儲罐表1- 4原料產(chǎn)品儲罐一覽表序號設(shè)備名稱公稱容積/m3儲罐內(nèi)徑/mm罐體標(biāo)準(zhǔn)號類型數(shù)量材料浮盤板厚/mm總高/mm1甲醇儲罐6009000511969HG21502.2-1992鋼制立式內(nèi)浮頂圓筒儲罐2Q235-A.F2甲硫醇儲罐4007500611455HG21502.2-1992鋼制立式內(nèi)浮頂圓筒儲罐1Q345R3二甲基二硫醚儲罐7009200513491HG21502.2-1992鋼制立式內(nèi)浮頂圓筒儲罐2Q345R4二甲基亞砜儲罐3006500511345HG21502.2-1992鋼制立式內(nèi)浮頂圓筒儲罐2Q345R1.2.3.2 流程儲罐表1- 5流程儲罐一覽表位號設(shè)備名稱公稱容積/m3公稱直徑/mm罐體溫度/壓力/MPa標(biāo)準(zhǔn)類型數(shù)量材料壁厚/mm長度（/高度）/mmV0101原料氣液分離罐10052001057541000.1HG 21502.1-92鋼制立式圓筒形固定頂儲罐1Q345RV0102C0101氣液分離罐402600106600189.80.3HG5-1579-85立式橢圓形封頭貯罐1Q345RV0103C0102氣液分離罐162200143400157.10.7HG5-1579-85立式橢圓形封頭貯罐1Q345RV0104T0104塔頂回流罐3222008760080.10.05HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0105C0103氣液分離罐25240084800182.10.11HG5-1579-85立式橢圓形封頭貯罐1Q345RV0201甲醇緩沖90.1HG5-1580-85臥式橢圓形封頭貯罐1Q235-AV0203R0201緩沖罐2006550672502000.98HG 21502.1-92鋼制立式圓筒形固定頂儲罐1Q345RV0204T0201塔頂回流罐1.580082800-8.750.8HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0205T0201塔底物料緩沖罐1.580082800150.9HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0206T0202塔頂回流罐0.560051600-8.0750.05HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0207T0203塔頂回流罐0.56005160064.350.1HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0208T0204塔頂回流罐1800518004.920.1HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0209T0205塔頂回流罐0.56005160036.550.1HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0305液硫儲槽61400534001300.1HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0306液硫、二甲基二硫混合罐1.58005180035.30.1HG5-1580-85臥式橢圓形封頭貯罐106Cr19Ni10V0307甲硫醇、二甲基三硫混合罐31000534009.60.2HG5-1580-85臥式橢圓形封頭貯罐106Cr19Ni10V0308閃蒸罐1.5800528000.70.2HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0309T0301塔頂回流罐0.560051600-40.70.05HG5-1580-85臥式橢圓形封頭貯罐116MnDRV0310粗二甲基二硫閃蒸罐1.580052800-29.60.05HG5-1580-85臥式橢圓形封頭貯罐116MnDRV0311T0302塔頂回流罐12180064200-60.50.1HG5-1580-85臥式橢圓形封頭貯罐116MnDRV0312硫化氫緩沖罐200665067250-36.30.05HG 21502.1-92鋼制立式圓筒形固定頂儲罐116MnDRV0401甲硫醚緩沖罐0.56005160036.50.1HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0402四氧化二氮蒸發(fā)罐8160063600500.1HG5-1580-85臥式橢圓形封頭貯罐2Q345RV0403氣體混合器8030001010200300.1HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0404粗DMSO儲槽200655067250400.1HG 21502.1-92鋼制立式圓筒形固定頂儲罐1Q345RV0405T0404塔頂回流罐6328008940036.20.006HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0406T0405塔頂回流罐0.56005160094.80.004HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0501T0502塔頂回流罐41200532001180.195HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0502二氧化碳一次閃蒸罐50260088400500.195HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0503二氧化碳二次閃蒸罐20200085800500.45HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0504二氧化碳三次閃蒸罐8140010480048.680.135HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0505二氧化碳混合氣閃蒸罐2900182800204.5HG5-1580-85臥式橢圓形封頭貯罐216MnRV0506二氧化碳緩沖罐161800305600134.36HG5-1580-85臥式橢圓形封頭貯罐116MnRV0507反應(yīng)氣緩沖罐802200362000073.166HG5-1580-85臥式橢圓形封頭貯罐116MnRV0508甲醇一次閃蒸罐32200034940039.365HG5-1580-85臥式橢圓形封頭貯罐216MnRV0509甲醇二次閃蒸罐1.58005280038.80.5HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0510甲醇三次閃蒸罐412005320037.30.11HG5-1580-85臥式橢圓形封頭貯罐1Q235-AV0511甲醇緩沖罐0.56005160059.2050.1HG5-1580-85臥式橢圓形封頭貯罐1Q235-AV0512T0504塔頂回流罐310005340037.70.11HG5-1580-85臥式橢圓形封頭貯罐1Q345RV0513T0513塔頂回流罐0.56005160059.20.1HG5-1580-85臥式橢圓形封頭貯罐1Q345R注：管體數(shù)據(jù)填寫時(shí)，若為立式容器則為高度尺寸，若為臥式容器則為長度尺寸1.3 標(biāo)準(zhǔn)設(shè)備1.3.1 換熱器表1- 6換熱器選型一覽表設(shè)備位號名稱型號設(shè)備類型規(guī)格管長mm管數(shù)實(shí)際總傳熱面積（m2）需要傳熱面積（m2）是否加膨脹節(jié)殼體材質(zhì)臺數(shù)備注E0101原料冷卻器AES1600-0.1-113.9-6/19-2 I浮頭式1600324113.976.83否Q345R1E0102C0101冷卻器AES800-0.4/0.2-168.5-6/25-2 I浮頭式6000610168.5125.8否Q345R1E0103C0102冷卻器AES700-0.15/0.1-157.1-6/19-4I浮頭式6000488157.1118.89否16MnR1E0104T0101塔底物料換熱器BEM325-1/0.5-34.9-6/19-1 I固定管板式600032434.926.8是Q345R1E0106T0102塔底再沸器BKU1100-0.2/1-514.6-6/19-2 IU型管式6000738514.6395.8否Q345R1釜式E0107C0103冷卻器BEM400-0.2/0.5-38.3-4.5/19-4 I固定管板式450014638.327.3否Q235A1E0108T0102塔頂出料換熱器BEM159-0.2/0.1-1.7-2/19-1 I固定管板式2000151.71.3否0Cr18Ni9Ti1E0109T0103塔底再沸器BKU450-0.4/0.2-23.8-3/19-4IU型管式30006818.123.8否0Cr18Ni9Ti1釜式E0110砜胺循環(huán)液換熱器BEM400-0.2/1-61.3-6/19-1 I固定管板式600017461.345.6否Q345R1E0201C0201冷卻器AES600-1.5/0.5-84.8-4.5/19-1 I浮頭式450032484.865.11否Q345R1E0202甲硫醇、甲硫醚出料冷卻器AES400-1.5/4-25.6-4.5/19-2 I浮頭式45007425.618.6否Q345R1E0203甲醇原料冷卻器BEM600-1.5/0.5-112.9-4.5/19-1I固定管板式4500430112.986.34是Q345R1E0204硫化氫預(yù)熱器BEM159-0.2-1.7-2/19-1 I固定管板式2000151.71.192是Q345R1E0205T0201塔頂冷凝器BEM1000-0.2/1-446.2-2/19-1 I固定管板式20001267446.2301是09MnNiDR1E0206T0201塔底再沸器BKU400-0.5/1-54.5-6/19-2 IU型管式60007754.541否Q345R1E0207T0201塔釜出料換熱器BEM450-1/0.2-18.8-2/25-2 I固定管板式200012618.814.3是Q345R1E0208T0202塔頂冷凝器BEM1000-0.2/0.1-434.6-6/19-2 I固定管板式60001234434.6330否09MnNiDR1E0209T0202塔底再沸器BEM400-0.5/0.1-10.8-1.5/25-1 I固定管板式15009810.88.3是Q345R1立式虹吸式E0210萃取水冷卻器BEM273-0.2-4.7-1.5/19-2 I固定管板式1500564.73.59是16MnR1E0212T0203塔頂冷凝器BEM450-0.2-34.6-3/19-4 I固定管板式300020034.626.6是Q345R1E0213T0203塔底再沸器BKU400-0.2/0.5-14.7-3/25-2 IU型管式30007714.711.3否Q345R1E0214T0204塔底再沸器BKU500-0.2/0.5-80.5-6/19-4 IU型管式600011480.561.5否Q345R1E0215T0204塔頂冷凝器BEM450-0.2-57.8-4.5/19-2 I固定管板式450022057.841.9否Q345R1E0216T0205塔頂冷凝器BEM273-0.2-13.1-4.5/25-1 I固定管板式45003813.110.05否Q345R1E0217T0205塔底再沸器BEM159-0.2/0.5-1.3-1.5/19-1 I固定管板式1500151.30.98是Q345R1E0301進(jìn)料冷卻器AES400-0.2-20.9-3/19-2I浮頭式300012020.916否16MnR1E0302反應(yīng)釜產(chǎn)物冷卻器BEM273-0.3-6.4-2/19-2 I固定管板式1000566.44.54否Q345R1E0303循環(huán)二甲基二硫冷卻器BEM159-0.3-1.3-1.5/19-2 I固定管板式1500151.30.9是0Cr18Ni9Ti1E0304T0301塔底再沸器BEM500-1/0.1-67.2-4.5/19-2 I固定管板式450025667.250.6是Q345R1立式虹吸式E0305T0301塔頂冷凝器AES500-0.2/1-67.6-6/19-4 I浮頭式600019267.651否09MnNiDR1E0307T0302塔底再沸器BKU400-0.3-26.9-3/19-2 IU型管式30007726.919否0Cr18Ni9Ti1釜式E0308循環(huán)二甲基二硫換熱器BEM325-0.3/0.2-11.8-3/19-4 I固定管板式30006811.88.97否Q345R1E0402T0403進(jìn)料換熱器BEM400-0.1-32.5-4.5/25-2 I固定管板式45009432.524.01是Q235A1E0403T0403塔頂冷凝器BEM600-0.1-136.8-6/19-6 I固定管板式6000360136.8106.3否Q345R1E0404T0403塔底再沸器BKU500-0.1/0.5-90.5-6/19-2 IU型管式600012890.569.3否Q345R1釜式E0405T0404進(jìn)料冷卻器BEM159-0.01/0.2-1.2-1.5/25-1 I固定管板式1500111.20.9是Q345R1E0406T0404塔頂冷凝器BEM325-0.2-11.2-2/19-1 I固定管板式20009911.28.6是Q345R1E0407T0404塔底再沸器BEM450-1/0.1-38.1-3/19-2 I固定管板式300022038.128否Q345R1立式虹吸式E0501再生液冷卻器AES400-0.3-18.8-3/19-4I浮頭式300010818.814.2否Q235A1E0503T0502塔底再沸器BKU400-0.5/1-45.7-4.5/19-1 IU型管式45006845.734否Q345R1釜式E0504T0502塔頂冷凝器AES600-0.5/0.2-108.2-6/19-4 I浮頭式4000308108.281否Q345R1E0505C0501冷卻器BEM159-0.5/0.2-1.6-2/25-1 I固定管板式2000111.61.15是Q345R1E0506C0502冷卻器CEM159-1.5/0.2-1.2-1.5/25-1 I固定管板式1500111.20.86是Q345R1E0507C0503冷卻器CEM159-5/0.2-1.3-1.5/19-1 I固定管板式1500151.30.97是201E0508R0501進(jìn)料換熱器DES400-6.5/1-23.6-4.5/25-4 I浮頭式450010823.616.37否Q235A1E0509R0501出料換熱器DEU600-6.5/0.5-63.9-3/19-4 IU型管式300018463.944.87否Q345R1E0510T0504進(jìn)料液加熱器BEM159-0.5/0.3-1.3-1.5/19-1 I固定管板式1500151.30.9是Q235A1E0511T0504塔底再沸器BKM159-0.2-1.2-1.5/25-1 I固定管板式1500111.20.85否Q345R1立式虹吸式E0513T0505再沸器AKT600-0.6/0.2-80.7-4.5/19-4 I浮頭式450030880.760.2否Q345R1釜式E0514T0505冷凝器BEM273-0.2-4.7-1.5/19-2 I固定管板式1500564.73.1否Q345R11.3.2 泵選型表1- 7泵選型一覽表位號名稱型號轉(zhuǎn)數(shù)n（r/min）流量（L/s）揚(yáng)程（m）軸功率（KW）電機(jī)功率（KW）效率（%）運(yùn)行方式臺數(shù)P0101MDEA溶液循環(huán)泵80FYS-3229008.33-16.6729-364.981163.77單泵2P0102吸收液增壓泵IH80-65-12529008.3-16.717.6-23.23,.817.551單泵2P0103T0102塔頂回流泵GDF200-24148055.56-94.4421-26/30/單泵2P0201T0201塔頂回流泵IH50-32-20014501.04-2.0812.0-12.90.661.534.56單泵2P0202循環(huán)水增壓泵25FYS-1629000.5-1.2512.5-180.420.5531單泵2P0203T0202塔頂回流泵32FYS-2029001.39-2.7817-220.91.140.04單泵2P0204含水甲醇進(jìn)料泵IH50-32-16014501.04-2.087.5-8.60.331.139.54單泵2P0206甲硫醇、甲硫醚進(jìn)料泵IH50-32-16014501.04-2.087.5-8.60.341.140.64單泵2P0207T0204塔頂回流泵IH50-32-25014501.04-2.0818.6-21.31.27343單泵2P0301過濾泵32FYS-2029001.39-2.7817-220.811.139.32單泵2P0302助濾泵32FYS-2029001.39-2.7817-220.811.139.32單泵2P0303液硫增壓泵IH60-40-31514502.08-4.1731.7-32.43.187.545單泵2P0304原料增壓泵IH65-40-20014502.08-4.1711.9-13.30.782.246.5單泵2P0305T0301釜液增壓泵25FYS-1629000.5-1.2512.5-180.390.5550單泵2P0307二甲基二硫進(jìn)料泵IH65-40-20014502.08-4.1711.9-13.30.922.250.11單泵2P0308T0302塔頂回流泵100FYS-32290016.7-33.3329-3612.41575.74單泵2P0309二甲基二硫增壓泵IH65-40-20014502.08-4.1711.9-13.30.812.249單泵2P0401中和泵25FYS-1629000.5-1.2512.5-180.390.5551單泵2P0402T0403塔頂回流泵GDF200-24148055.56-94.4421-26/30/并聯(lián)3P0403T0404塔頂回流泵IH65-50-125