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鋰離子電池技術(shù)英文詞句2.3 assembly line process(5/15)流水線工藝film loading-vacuum on-film folding-sliding jig backward-top cutting-sliding jig forward-vacuum off-film unloading 放上包裝膜抽真空包裝膜折疊-分切夾心的后端-剪掉頂部-分切夾心的前段-釋放真空-拿下包裝膜station 崗位 two station 兩個崗位folding 折疊 guide type 指導(dǎo)方式top cutting 頂部剪切 knife 刀片2.3 assembly line process(6/15)流水線工藝j/r loading-vacuum on-j/r jig backward-bottom former up-upper former down-放極組-抽真空-極組夾具放在后端-模板末端在上面-頂端在下面-heating forming-former up,down-j/r jig forward-vacuum off-j/r unloading加熱模板-模板上下翻轉(zhuǎn)-極組夾具朝前-釋放真空-取下極組station two station崗位 兩個崗位heating forming pressing time,preset timer加熱模板 施壓時間 施壓次數(shù)temperature thermocouple溫度熱電耦time:mmin,2max.3sec時間:press force :4050kg壓力temperature:150溫度2.3 assembly line process(7/15)流水線工藝film loading-fim clamp-sliding jig backward-edge pushing-tab clamp-tab unclamp-放上包裝膜-包裝夾具-分切極組末端-整邊-放極耳夾具-卸下極耳夾具sliding jig forward-cell unloading分切極耳前端station two stationheat sealing top熱封sealing thickness control(micrometer)熱封厚度控制(毫米)sealing control pressing time,preset timer熱封控制 施壓時間 施壓次數(shù)precision regulator精度校準temperature, thermocouple溫度熱電耦time :min.2max.3sec時間press force:250kg壓力temperature:180250溫度2.3 assembly line process(9/15)流水線工藝cell loading-vacuum on-sliding jig backward-side cutting-feeding-tab cutting-放上電芯-抽真空-滑動夾心后端-裁邊-流入下工序-剪極耳sliding jig forward-cacuum off-cell unloaing滑動夾心前端-釋放真空-取下電芯station two stationside cutting knifeside cutting force 100kgtab cutting knifetab cutting force 100kg 2.3 assembly line process(10/15)流水線工藝cell loading-sliding jig backward-vacuum pad down-open-needle down-e/l filling(e/l-needle up-needle up-vacuum pad up-sliding jig forward-cell unloadingstation two statione/l supply 3kuter sub-tank on equipmentmetering pump hi -bar pump,hbd-2bc-17 accuracy; under 3.0;0.1g ocer 3.0; 3.5g2.3 assembly line process(11/15)流水線工藝cell loading-sliding jig backward-jig backward-jig up-vacuum(vacuum chamber)-放上電芯-滑動夾心后端-夾心向后-再向上-抽真空-sealing block forward-sealing熱封前端- 密封-sealing block backward-jig down-silding jig forward-cell loading-formation熱封后端- 夾心翻轉(zhuǎn)向下-滑動夾心前端-取下電芯-成型station two stationvacuum source 740mmhg max.vacuum pumpsealing control pressing time preset tiomerpressing force, precision regulatortemperature, thermocouple熱電偶time:min.3max4secpress force:250kgtemperatrure:1802502.3 assembly line process(12/15)流水線工藝cell loading-conveyor drive-numbering-numbering-head down-vacuum on-放上電芯- 啟動傳送帶- 編號碼-編號碼-電芯朝下-抽真空head up-head forwward-head down-vacuum purge-head up-cell unloading電芯朝上- 電芯朝前- 電芯朝下-真空凈化- 電芯朝上-取下電芯speed controller motor 25Wnumbering ink jet printercell unloading magacine2.3 assembly line process(13/15)流水線工藝piercing-cell loading-sliding jig backward-jig up-vacuum°assing-穿透?- 放電芯-滑動夾心后端-夾心向上- 抽真空&脫氣sealing block forward-sealing-sealing block backward-jig down-sliding jig forward-cell loading熱封前端- 熱封 熱封后端-滑動夾心前端 取電芯station two stationpiercing 6holevacuum source 750mmhg max.vacuum pumpsealing comtrol pressing time ,preset timerpressing force,preision regulator調(diào)整壓力temperature,thermocouple(溫度熱電偶)time: min.3max.4sec時間press force:250kg(壓力)temperature:180250(溫度)2.3 assembly line process(14/15)流水線工藝cell loading-vacuum on-sliding jig backward-cutter down-cutting-cutter up-放電芯-抽真空-滑動夾心后端-切割刀具向下-切割-切割刀具向上sliding jig forward-vacuum off-cell loading滑動夾心前端- 釋放真空-取下電芯電池封口-cutting(切斷) knife(刀)2.3 assembly line process(15/15)流水線工藝cell loading-ist folding-2nd folding-heat pressing-3nd folding-4th folding(sicing)放電芯- 第一次折疊-第二次折疊-熱壓-第三次折疊-第四次折疊cell unloading取下電芯manual-loading-2st foliding-heat pressing-3nd folding-4th folding手工 放上- 第二次折疊- 熱壓- 第三次折疊- 第四次折疊cell transfer linear transferfolding actuator pneumatic actuatorheat pressing pressing time,preset timerpressing forceprecision regulatortemperature, thermocoupletime:min.2max.3 secpress force:40kgtemperatrure:801002.3 assembly line process(1/6)流水線工藝jelly roll supply-jelly roll loading-cell alignment-tab straightening-提供極組-放上極組-電芯排列好-將極耳伸直sealant sealing(sealant film supply)-sealant sealing(sealant film supply)-final sealing-密封膠密封(密封膜供給)-密封膠密封(密封膜供給)-最終的密封sealant film check-tab forming-jelly roll unloading(ng unloading)檢驗密封膜-極耳成型-取下極組2.3 assembly line process(2/6)流水線工藝al-foil supply-pre heating(contact)-pouch forming-pouch punch out-?供應(yīng)箔(鋁塑膜?)-預(yù)熱(連接)-成型成袋狀- 袋狀膜沖壓打孔pouch loading(pouch pin hole check)-pouch loading-ist folding-lst folding-2nd folding-放上袋狀膜(檢驗針孔)-放上袋狀膜- 第一次折疊-第二次折疊top cutting(ng unloading)-jelly roll insertion(jelly roll alignment-jelly roll loading)剪掉頂部插入極組(調(diào)整極組-放上極組)3nd folding-pre heat sealing-package unloading第三次折疊-預(yù)熱密封取下包好的電芯2.3 assembly line process(3/6)流水線工藝cell loading-lst top sealing-2nd top sealing-top cooling-side sealing-side cooling-放上電芯-第一次頂部密封-第二次頂部密封-頂部冷卻封邊兩邊冷卻side cutting-short check-cell unloading-ng unloading裁邊- 測短路取下電芯ng是什么?。縫ackage loading-pre weighing-package opening-e/l filling(e/l dispensing e/l supply tank)放上包裝好的電芯預(yù)稱重打開電芯- 注液(分配電解液 電解液供給罐)-lst vacuum-2nd vacuum -lst sealing-2nd sealing-plst-weighing-package unloading-第一次抽真空-第二次真空-第一次密封-第二次密封-?-稱重-取下電芯package loading-package aging-formation 放上電芯-電芯老化-化成cell loader-cell-loading-piercing-vacuum°assing heat sealing-2nd sealing-裝電芯設(shè)備-電芯-裝上電芯穿透(?)-抽真空& 脫氣 熱封第二次密封side trimming-cell unloading 修邊- 取下電芯cell loading-lst folding-2nd folding-3rd folding-4th folding-5th folding(sizing)-放電芯-第一次折疊-第二次折疊-第三次折疊-第四次折疊-第五次折疊(量尺寸)5th folding(sizing)-tab cutting-height&vision check-final weighging-final weighting-第五次折疊(量尺寸)-剪極耳-檢驗高度&視覺-最后稱重ng rejection-cell unloading-cell unloading-cell palleticing 挑選,排除-取下電芯- (用托盤)搬運電芯?1.1assembly line specification products流水線特殊產(chǎn)品can type(殼體類型) aluminum can(A3003) 鋁殼(材質(zhì)A3003) conventional prismatic type ,not oval type 傳統(tǒng)的方型,不是橢圓型model of cell電池型號 basic design model:xx-yyzz基本設(shè)計型號:XX-YY-ZZrange 范圍 w:3034mm t:4.010mm h:4067mm寬: 厚: 高:cathode tab正極耳 AL,t0.080.12mm,w3/4mm鋁帶,厚度0.080.12mm寬度3/4mmwelding to top cap with ultrasonic welder 用超聲波焊接機超焊在極片頭部anode tab負極耳 ni,t0.080.12mm,w3/4mm鎳帶,厚度0.080.12mm寬度3/4mmwelding to top cap with resistance spot welder用阻抗點焊機 焊在極片頭部can seam welding殼蓋的縫隙焊接 side welding側(cè)面焊接top insulator 頂部絕緣片 injection molded注液模具bottom tape wrapping底部貼膠紙 pp-tape,same as j/r wrapping tape, roll,w:2832mmt:0.050.10mm o.d:200mm core id:3inchesfor xx30zz width 28mm,for xx34zz width 32mmfill port welding 補焊砂眼 AL Ball (Al050,1.370.03mm),laser seam welding 激光焊接e/l filling accuracy 精確注液量 under 3.0g; 0.1g over 3.0g 3.5g r/l filling volume:17g 注液量范圍17gmodel change exchange tool,jig, carrier&tray搬運工具,夾具,搬運盒&托盤option:only carrier&tray (others:sutomatically adiusted其它:適當(dāng)調(diào)整)tray托盤 jr極組(256pcs),can殼(300pcs),cap蓋帽(100pcs),(rivet)all trays are prepared user1.2assembly line specification equipment流水線特殊設(shè)備line tact time 流水線標準工時 2.0(30ppm)Drive mechanism 發(fā)動裝置 cam,ac servo drive&air actuatorelectrical power 電源 286kva,3p-380v10%,50hz1hzpneumatic source 氣源 13300l/min,0.6mpa (include welding jig cooling包括焊接模具冷卻)nitrogen gas 氮氣 285 l/min, 0.6mpa(for laser welding shield gas激光焊接防護氣)laser cooling water激光焊冷卻水 320 l/min,below25fume collector 煙、氣收集罐 400cfm,explosion-proof type for al-fume,outdoor typefume suction main piping 抽氣主管道系統(tǒng) 4 inchexhaust piping排氣管道系統(tǒng) 5inchdry air piping干燥氣管道系統(tǒng) 5inchdry chamber(total) 干燥室 20.78m3 total weight總重量 14.8ton(approx大概),(not include laser welder不包括激光焊接機) floor load 場地負荷 1500kg/m2 dry room height干燥室高度 2500mm(min)can seam welding殼蓋的縫隙焊接side welding側(cè)面焊接,welding speed 焊接速率1015mm/sec.(approx) cartesian robot stageelectrolyte filling process注電解液工序40station-80 jig index unit,vacuum真空 &pressurize加壓elctrolyte filling range注液范圍 depend on internal dead space of cell design根據(jù)電池設(shè)計內(nèi)部的絕對空間 hbd-2bc series of hibar pum, japan hibarleak check 測漏 differential pressure check system,100pa max.不同壓力測試系統(tǒng),最大為100paaccuracy:+/-0.5%精確度need test actual work 需要通過實際操作測量2.1 assembly parts name&compositionball-top cap assembly蓋板流水線(t/c)-top insulator頂部絕緣片(t/l)-cathode正極耳(al-tab鋁帶)-anode負極耳(ni-tab鎳帶)-bottom tape底部膠紙(b/t)-jelly roll極芯(j/r)-aluminum can鋁殼2.2 assembly process basic specification裝配過程概述3.1 prismatic lib assembly processbottom tape底部膠紙-jelly roll insertion極芯入殼-top insulator頂部絕緣片-tab forming極耳修整-top-cap welding頂部極耳焊接-top cap folding極耳折疊-top cap setting卡極耳-seam welding焊縫焊接-leak check測漏-electrolyte filling注液-ball insertion壓鋼珠-fill port welding補焊砂眼(?)3.2 assembly line process(1/8)can supply供應(yīng)殼 non dust paper tray無塵的紙盤can tray size裝殼的盤子尺寸 270*212*22/32htray capacity盤子容量 -450can/tray -496can/tray (suppiled by user)stack volume堆疊范圍 48/50h:8tray 65/67h:6traycan supply供應(yīng)殼體-can loading放上殼體-can check檢驗殼體-jelly roll loading放上極芯(ng reject-bottom tape check檢驗底部膠紙-bottom tape wrapping貼底部膠紙-jelly roll supply供應(yīng)極芯-from winder從卷繞機)-jelly roll centering極芯放在正中央-jelly roll insertion插入極芯-insertion height check檢驗極芯入殼高度-ng rejectj/r supply 極芯供應(yīng) tray from winder來自卷繞機的盤子j/r tray size放極芯盤子的尺寸 540*540*50hj/r capacity 容納極芯的數(shù)量 48/50h:40*8=320/tray65/67h:40*6=240/tray supplied by userstack volume堆疊范圍 8 traytray handling盤子搬運 using manual cart用手推車bottom tape底部膠紙 pp tape,rollcore size標準尺寸 3 inch paper coreb/t color 底部膠紙顏色 blue or green蘭色或綠色b/t check 檢驗底部膠紙 color sensor顏色傳感器3.2 assembly line process(2/8)tab straightening拉直極耳tab position check檢查極耳位置top insulator insertion插入絕緣片(t/I escapement鑷子?top insulator supply供應(yīng)絕緣片)T/I presence check檢查絕緣片tab forming極耳修整j/r final insertion極芯入殼t/c welding蓋板焊接(ni tab鎳帶)(t/c direction check檢查蓋板方向top cap supply蓋板供應(yīng))al tab welding鋁帶超焊cap/tab welding check檢驗焊接是否牢固tab folding極耳折疊t/csetting&check固定、檢驗蓋板ng rejecttop cap supply蓋板供應(yīng) tray from cap assy m/ccap tray size 裝蓋板盤子的尺寸 340*240*18hcap capacity能裝蓋板的數(shù)量 18*6=108 cap/traystack volume 堆疊范圍 24 tray(2592 cap)j/r final insertion極芯入殼 include j/r insertion height check包括檢驗極芯入殼高度ni-tab welding焊接鎳帶 resistance spot welding,2points阻抗點焊機,2點 include welding current monitor包括焊接電流監(jiān)控器al-tab welding鋁帶超焊 ultrasonic welding超聲波焊接 40khx/800w/branson brandtop insulator頂部絕緣片 pull check拉力測試 cap height check蓋板高度檢驗t/c setting check 檢驗蓋板牢固性 setting height check檢驗固定的高度3.2 assembly line process(3/8)height check#1高度檢驗1#pre spot welding預(yù)點焊height check#2高度檢驗2#ng reject排除不合格品?seam welding#1焊縫焊接1#seam welding#2焊縫焊接2#seam welding#3焊縫焊接3#seam welding#4焊縫焊接4# (jig cooling模具冷卻)short check測短路ng reject排除不合格品pre spot welding預(yù)點焊 laser spot welder激光點焊機,3-points 50w/2-fiber,1system(supplied by user)height check#1 高度檢驗1# check the top cap setting height檢查蓋板固定的高度height check#2 高度檢驗2# check the top cap welded height檢查蓋板焊接高度seam welding縫隙焊接 laser welder激光焊接機,1015mm/sec,700w/2-fiber,4systems require speed down for 34xxyy 對于34xxyy需減速 models (prevent against overheat預(yù)防過熱)supplied by userjig cooling 模具冷卻 vortex tube,using compressed air熱交換管道,采用壓縮氣體 air pressure 0.65mpa (minimum)氣壓shield gas supply保護氣供應(yīng) nitrogen gas,0.65mpa18/min氮氣 with digital flow meter數(shù)顯流動儀表fume collector煙氣收集罐 400 cfm,1.5kw,amanl/japan explosion proof,outdoor type戶外氣體排放裝置short check測短路 lcr meter3.2 assembly line process(4/8)vacuum out釋放真空 equilibrium平衡狀態(tài)leak detection測漏vent排除氣體ng reject排除不合格品leak check procedure測漏程序atmosphere氣體vacuum抽真空equilibrium平衡狀態(tài)detection測漏leaked cell漏氣電芯normal cell正常電芯leak check測漏 differential pressure,100pa max. 不同壓力測試系統(tǒng),最大為100pavacuum out-100kpa max.釋放真空leak detection time 8.0sec.max.測漏時間using master cell采用好的電芯accuracy:+-0.5%精確度cell handling搬運電芯 8 cells,simultaneously check 8只電芯,同時檢查3.2 assembly line process(5/8)pre weighing預(yù)稱重cell loading放上電芯e/l dispensing電解液分配vacuum/vent抽真空/排氣vacuum抽真空pressurize加壓vent排氣cell unloading取下電芯post weighting快速稱重ng rejectelectrolyte supply供應(yīng)電解液 drum桶,200 liter using nitrogen gas使用氮氣, 0.020.04mpa sub-tank in equipment裝置內(nèi)的儲槽,3 litermetering pump 抽吸儀表 hibar pump,japan hibar hbd-2bc series*2vacuum抽真空 -700mmhg,(max.-740mmhg) suction capacity抽吸泵容量310/min. r5c 0040e*02,busch/germany德國?Pressurize加壓 nitrogen gas氮氣,0.150.2mpaWeighing稱重 load-cell,6digits,nmb/japan日本 Display顯示;000.00gnozzle cleaning 清洗噴嘴 nitrogen gas blow out用氮氣吹,0.150.2mpa for blow out the remained e/l 把剩余的電解液吹出來process time 工序工時 128sec (max)filling accuracy 注液精確度 under 3.0g;0.1g 小于3.0g,0.1g over 3.0g; 3.5% 大于3.0g; 3.5%3.2 assembly line process(8/8),al ball typecleaning paper supply供應(yīng)紙巾-cap face cleaning清潔蓋帽表面-cleaning paper supply供應(yīng)紙巾-cap face wet cleaning蓋帽表面除濕-solvent dispenser溶劑給料器-fill port cleaning清潔注液孔-cleaning paper supply供應(yīng)紙巾-ball insertion鋼珠插入-ball supply鋼珠供應(yīng)-ball press壓鋼珠-ball height check檢驗壓鋼珠的高度-ball seam welding鋼珠縫隙焊接-welding check焊接檢驗-uv glue dispensing UV膠水給料-ng reject-uv curing紫外光固化?-cell unloading取下電芯cleaning paper清潔紙巾 non-dust paper,roll,width 14mm無塵紙巾,卷,14mm寬 3 inch paper coreballsupply鋼珠供應(yīng) bowl feeder鋼珠進料器 requies testing by the actual sample目前測試樣版ball press force壓力 3540kgfseam welding定位焊接方法 laser seam welder,6.5mm/sec激光焊接工作 350w/-fiber,1 system焊接系統(tǒng)(supplied by user)適當(dāng)調(diào)整6.1 model change time 型號變化時間 manual conversion type 46-30-48 vs 46-30-xx:6 hours approx.(only differentheieght)xx-xx-xx vs yy-yy-yy:3days6.2 delivery交貨 manual conversion type 7months to shipping,after l/c open6.3 customer scope 客戶范圍 primary main power wiring to control panel of the each equipment,with main power panel.主要的電源線控制每一個設(shè)備的主電路板?Primary main pneumatic piping to beside the each equipment, with main air-filter unit.主要的氣管道系統(tǒng)裝在每個設(shè)備的旁邊,主要的氣體過濾器?Primary main nitrogen gas piping to beside the each equipment, with main gas -line filter unit.主要的氮氣管道系統(tǒng)裝在每個設(shè)備的旁邊,主要的氣體過濾器?/All duct piping for suction &exhaust from equipments inlet/outlet to main duct.所以用于從設(shè)備上的進口/出口抽氣或排氣的輸送管道Installation &piping/wiring/wiring for fume collector(outdoor type)給煙氣收集器(戶外類型)安裝管道系統(tǒng)/配線系統(tǒng)Inlet/drain water piping of the washing machine,with water strainer.清洗設(shè)備的進水/排水管道,水過濾器Laser welding system &laser welder welder import/export fee激光焊接系統(tǒng)&激光輸入/輸出Cooling water piping for each laser system,below 25.(it requires a water filter (strainer)用于激光系統(tǒng)的冷卻水,25以下(需要一個水過濾器)Cooler or chiller for laser cooling water.激光冷卻水的冷卻器Dry pneumatic piping for laser shutter operation to each laser system.用于每一個激光系統(tǒng)的激光開關(guān)操作的干燥氣管道Installation&wiring/cabling for laser fiber and laser control cable.給激光光纖和激光控制電纜 安裝配線/電纜Installation &wiring/cabling for laser control pendant.給激光控制的懸吊物安裝配線/電纜?6.4 laser system location outdoor of the dry room. It requires air-conditioning or sufficient ventilation.激光系統(tǒng)位于干燥間的外面。要求空氣充足的通風(fēng)環(huán)境6.5dry room condition干燥間條件 room temp室溫”2024dew point露點溫度:-40606.6yield&utilization產(chǎn)量&利用率 manual conversion type 手工操作類型 ? 1)yield:94%產(chǎn)率2)utilization :90%利用率6.7 standardization標準 it requires the standardization of the top-for e/l filling頂部蓋帽標準要求 location of the fill port(xx)注液孔位置 thickness of the top cap flange(yy)蓋帽頂部厚度hole size of the fill port頂部注液孔尺寸width of the bottom tape底部貼膠寬度parts supply tray切斷部分can tray裝絕緣片j/r traycell tray電池top cap tray頂部蓋帽top insulator tray頂部絕緣片6.8 line monitoring system is potin生產(chǎn)線監(jiān)控系統(tǒng) line monitoring system for production data;not specified. 對產(chǎn)量(不是確定的)的生產(chǎn)線監(jiān)控系統(tǒng)If necessary ,requires a network system and software.如果有必要,還要求一個網(wǎng)絡(luò)系統(tǒng)和軟件Master plcMelecnetr net/10(10 base etherner system,coaxial cable)Barcode reader 2units;?one for the jelly roll loader,pancake data gathering一本是給放電芯的人,用來統(tǒng)計電芯的數(shù)量one for the cell unloader of the washing line,production data transmitting.一本是給清洗生產(chǎn)線取下電芯的人,用來傳輸產(chǎn)品數(shù)量Delivery:4weeks after assembly line test rumming in customers field, (because data verify/debug between the assembly line and the host computer)6.9major exange part of the manual conversion type(for example) all of the trays(jelly roll,topcap,can,cell)所有的盤子 cell carrier電芯搬運器 top insulator supply unit(parts feeder or reel)絕緣片的供應(yīng)工具 j/r insertion tool插入極組的工具 can supply tool &can escapement鋁殼供應(yīng)的工具或鋁殼的出口t/I insertion tooltab forming tool極耳成型的工具top cap folding & setting tool蓋帽密封或固定的工具ball insertion jig&ball welding jig插入鋼珠的夾具&焊接鋼珠的夾具leak check master jig測漏的主要夾具(2005-08-03 14:39:16) 絲雨prismatic li-ion battery 方型鋰離子電池assembly line生產(chǎn)線examination of layout for slim model 小模具設(shè)計圖紙的審查1.characteristics of the slim type of lilb can fragility of the terminal gasket; need a countermeasure in ease of overheating during the laser seam welding.頂端的墊圈的脆性;需要一個對策來解決激光焊時產(chǎn)生的過熱現(xiàn)象 The width reduction of the cans side wall;殼體兩側(cè)的寬度減小
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