梭織品質(zhì)問題與預(yù)防(.doc

梭織品質(zhì)問題與預(yù)防領(lǐng)反光(Under collar showing above top collar)成因: 間線時(shí)未反盡止口預(yù)防: 以反熨領(lǐng)機(jī)熨好領(lǐng)才間線領(lǐng)尖露牙(Grinning stitch at collar point)成因: 線步太松預(yù)防: 注意底面線之調(diào)較爆領(lǐng)尖(Broken collar point)成因: 斷運(yùn)領(lǐng)線、修領(lǐng)止口太貼車縫線、反領(lǐng)過于用力預(yù)防: 注意駁線位、利用切領(lǐng)角機(jī)切角、利用反領(lǐng)機(jī)反領(lǐng)較剪領(lǐng)(Mismatched collar shape)成因: 裁片不對(duì)稱、止口大細(xì)預(yù)防: 利用刀模啤領(lǐng)、車縫時(shí)利用紙板協(xié)助運(yùn)領(lǐng)大細(xì)領(lǐng)尖(Uneven collar point length)成因: 運(yùn)領(lǐng)止口有大細(xì)預(yù)防: 利用紙板協(xié)助運(yùn)領(lǐng)長(zhǎng)短下級(jí)咀(Uneven collar band end length)成因: 沒有定中位落下級(jí)領(lǐng)、落下級(jí)止口有大細(xì)預(yù)防: 在下級(jí)領(lǐng)中及領(lǐng)咀加扼位、利用紙板協(xié)助落下級(jí)落下級(jí)爆領(lǐng)(Open seam at collar band)成因: 落下級(jí)領(lǐng)止口不一致預(yù)防: 加強(qiáng)操作員訓(xùn)練領(lǐng)與樸間藏有毛屑(Thread inside top fused collar)成因: 焗樸時(shí)領(lǐng)底附有毛屑預(yù)防: 焗領(lǐng)樸時(shí)加強(qiáng)檢查間領(lǐng)起豆角(Twisted top collar)成因: 靴壓太重、用吊樸時(shí)樸與面布有大細(xì)、運(yùn)領(lǐng)時(shí)底面領(lǐng)出現(xiàn)皺預(yù)防: 調(diào)較靴壓至適當(dāng)、改用黏樸、運(yùn)領(lǐng)時(shí)避免領(lǐng)底出現(xiàn)縮皺下級(jí)領(lǐng)咀大細(xì)(Mismatched collar band end)成因: 運(yùn)下級(jí)領(lǐng)時(shí)止口不準(zhǔn)確預(yù)防: 用紙板運(yùn)下級(jí)領(lǐng)咀上領(lǐng)打褶(Pleat at closing collar)成因: 上領(lǐng)時(shí)未有將領(lǐng)窩撥平、上領(lǐng)止口太深預(yù)防: 上領(lǐng)時(shí)要將領(lǐng)窩撥平、利用活動(dòng)傍靴上領(lǐng)上仚領(lǐng)凸咀(Nose in collar band extension)成因: 上領(lǐng)時(shí), 下級(jí)領(lǐng)咀與襟邊未對(duì)齊預(yù)防: 加強(qiáng)操作員訓(xùn)練上領(lǐng)膊骨不對(duì)(Unmatch shoulder seam at set-in collar)成因: 沒有對(duì)膊頭骨上領(lǐng)預(yù)防: 上領(lǐng)前, 下級(jí)要先定好膊頭及后領(lǐng)中之扼位仚領(lǐng)線底落坑(Collar setting stitch showing)成因: 上領(lǐng)時(shí)止口不劃一預(yù)防: 留意下級(jí)上領(lǐng)止口領(lǐng)的疵點(diǎn)領(lǐng)反光(Under collar showing above top collar)成因: 間線時(shí)未反盡止口預(yù)防: 以反熨領(lǐng)機(jī)熨好領(lǐng)才間線領(lǐng)尖露牙(Grinning stitch at collar point)成因: 線步太松預(yù)防: 注意底面線之調(diào)較爆領(lǐng)尖(Broken collar point)成因: 斷運(yùn)領(lǐng)線、修領(lǐng)止口太貼車縫線、反領(lǐng)過于用力預(yù)防: 注意駁線位、利用切領(lǐng)角機(jī)切角、利用反領(lǐng)機(jī)反領(lǐng)較剪領(lǐng)(Mismatched collar shape)成因: 裁片不對(duì)稱、止口大細(xì)預(yù)防: 利用刀模啤領(lǐng)、車縫時(shí)利用紙板協(xié)助運(yùn)領(lǐng)大細(xì)領(lǐng)尖(Uneven collar point length)成因: 運(yùn)領(lǐng)止口有大細(xì)預(yù)防: 利用紙板協(xié)助運(yùn)領(lǐng)長(zhǎng)短下級(jí)咀(Uneven collar band end length)成因: 沒有定中位落下級(jí)領(lǐng)、落下級(jí)止口有大細(xì)預(yù)防: 在下級(jí)領(lǐng)中及領(lǐng)咀加扼位、利用紙板協(xié)助落下級(jí)落下級(jí)爆領(lǐng)(Open seam at collar band)成因: 落下級(jí)領(lǐng)止口不一致預(yù)防: 加強(qiáng)操作員訓(xùn)練領(lǐng)與樸間藏有毛屑(Thread inside top fused collar)成因: 焗樸時(shí)領(lǐng)底附有毛屑預(yù)防: 焗領(lǐng)樸時(shí)加強(qiáng)檢查間領(lǐng)起豆角(Twisted top collar)成因: 靴壓太重、用吊樸時(shí)樸與面布有大細(xì)、運(yùn)領(lǐng)時(shí)底面領(lǐng)出現(xiàn)皺預(yù)防: 調(diào)較靴壓至適當(dāng)、改用黏樸、運(yùn)領(lǐng)時(shí)避免領(lǐng)底出現(xiàn)縮皺下級(jí)領(lǐng)咀大細(xì)(Mismatched collar band end)成因: 運(yùn)下級(jí)領(lǐng)時(shí)止口不準(zhǔn)確預(yù)防: 用紙板運(yùn)下級(jí)領(lǐng)咀上領(lǐng)打褶(Pleat at closing collar)成因: 上領(lǐng)時(shí)未有將領(lǐng)窩撥平、上領(lǐng)止口太深預(yù)防: 上領(lǐng)時(shí)要將領(lǐng)窩撥平、利用活動(dòng)傍靴上領(lǐng)上仚領(lǐng)凸咀(Nose in collar band extension)成因: 上領(lǐng)時(shí), 下級(jí)領(lǐng)咀與襟邊未對(duì)齊預(yù)防: 加強(qiáng)操作員訓(xùn)練上領(lǐng)膊骨不對(duì)(Unmatch shoulder seam at set-in collar)成因: 沒有對(duì)膊頭骨上領(lǐng)預(yù)防: 上領(lǐng)前, 下級(jí)要先定好膊頭及后領(lǐng)中之扼位仚領(lǐng)線底落坑(Collar setting stitch showing)成因: 上領(lǐng)時(shí)止口不劃一預(yù)防: 留意下級(jí)上領(lǐng)止口鈕與鈕門的疵點(diǎn)鈕與鈕門位置不對(duì)稱(Improperly spaced buttons to buttonholes)成因: 沒有點(diǎn)鈕位、沒有用釘鈕尺定位預(yù)防: 依據(jù)鈕門點(diǎn)鈕位及利用釘鈕尺度位歪鈕門(Wrong buttonhole position)成因: 操作員技術(shù)不良預(yù)防: 利用鈕門尺壞鈕門(Broken stitches in buttonhole)成因: 鈕門刀過鈍、鈕門車調(diào)節(jié)不當(dāng)預(yù)防: 更換鈕門刀、調(diào)節(jié)鈕門車至適當(dāng)鈕與鈕門的疵點(diǎn)鈕與鈕門位置不對(duì)稱(Improperly spaced buttons to buttonholes)成因: 沒有點(diǎn)鈕位、沒有用釘鈕尺定位預(yù)防: 依據(jù)鈕門點(diǎn)鈕位及利用釘鈕尺度位歪鈕門(Wrong buttonhole position)成因: 操作員技術(shù)不良預(yù)防: 利用鈕門尺壞鈕門(Broken stitches in buttonhole)成因: 鈕門刀過鈍、鈕門車調(diào)節(jié)不當(dāng)預(yù)防: 更換鈕門刀、調(diào)節(jié)鈕門車至適當(dāng)筒的疵點(diǎn)爆筒(Open seam at front placket)成因: 拉筒時(shí)止口有大細(xì)預(yù)防: 注意裁片止口之大細(xì)扭筒(Twisted front placket)成因: 靴與牙推送力度不平均預(yù)防: 附加拖輪協(xié)助 鈕子爆止口(Open seam at button facing)成因: 拉鈕子時(shí)止口有大細(xì)、縫線落坑預(yù)防: 檢查裁片、利用卷筒拉鈕子扭鈕子(Twisted button facing)成因: 卷筒與靴牙之間不配合預(yù)防: 附加拖輪協(xié)助長(zhǎng)短筒(Uneven front length at top center)成因: 上領(lǐng)時(shí)止口有大細(xì)、折腳時(shí)止口有大細(xì)預(yù)防: 加強(qiáng)操作員訓(xùn)練、利用卷筒折腳筒的疵點(diǎn)爆筒(Open seam at front placket)成因: 拉筒時(shí)止口有大細(xì)預(yù)防: 注意裁片止口之大細(xì)扭筒(Twisted front placket)成因: 靴與牙推送力度不平均預(yù)防: 附加拖輪協(xié)助 鈕子爆止口(Open seam at button facing)成因: 拉鈕子時(shí)止口有大細(xì)、縫線落坑預(yù)防: 檢查裁片、利用卷筒拉鈕子扭鈕子(Twisted button facing)成因: 卷筒與靴牙之間不配合預(yù)防: 附加拖輪協(xié)助長(zhǎng)短筒(Uneven front length at top center)成因: 上領(lǐng)時(shí)止口有大細(xì)、折腳時(shí)止口有大細(xì)預(yù)防: 加強(qiáng)操作員訓(xùn)練、利用卷筒折腳衫腳的疵點(diǎn)扭衫腳(Twisted bottom hem)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練腳凸咀(Exposed edge at bottom end)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練拉腳散口(Open seam on bottom hem)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練衫腳的疵點(diǎn)扭衫腳(Twisted bottom hem)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練腳凸咀(Exposed edge at bottom end)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練拉腳散口(Open seam on bottom hem)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練袋的疵點(diǎn)裝袋落坑(Run-off stitch at pocket setting)成因: 操作員技術(shù)不良預(yù)防: 利用高低靴爆袋口(Broken seam at pocket opening)成因: 袋口欠回針預(yù)防: 加強(qiáng)中期檢查裝袋超針(Improper stitching at pocket setting)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練露袋窿(Pocket punch mark visible)成因: 操作員欠生產(chǎn)常識(shí)預(yù)防: 加強(qiáng)操作員訓(xùn)練袋的疵點(diǎn)裝袋落坑(Run-off stitch at pocket setting)成因: 操作員技術(shù)不良預(yù)防: 利用高低靴爆袋口(Broken seam at pocket opening)成因: 袋口欠回針預(yù)防: 加強(qiáng)中期檢查裝袋超針(Improper stitching at pocket setting)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練露袋窿(Pocket punch mark visible)成因: 操作員欠生產(chǎn)常識(shí)預(yù)防: 加強(qiáng)操作員訓(xùn)練納膊與后幅的疵點(diǎn)納膊爆止口(Open seam at shoulder)成因: 縫線落坑預(yù)防: 利用蝴蝶筒協(xié)助長(zhǎng)短肩線(Uneven shoulder width)成因: 上領(lǐng)或納膊時(shí)止口有大細(xì)預(yù)防: 加強(qiáng)操作員訓(xùn)練歪后折(Yoke pleat off-center)成因: 扼位不清楚預(yù)防: 加強(qiáng)裁片檢查納膊與后幅的疵點(diǎn)納膊爆止口(Open seam at shoulder)成因: 縫線落坑預(yù)防: 利用蝴蝶筒協(xié)助長(zhǎng)短肩線(Uneven shoulder width)成因: 上領(lǐng)或納膊時(shí)止口有大細(xì)預(yù)防: 加強(qiáng)操作員訓(xùn)練歪后折(Yoke pleat off-center)成因: 扼位不清楚預(yù)防: 加強(qiáng)裁片檢查袖與埋夾的疵點(diǎn)長(zhǎng)短袖(Uneven sleeve length)成因: 上袖或夾介英時(shí)止口有大細(xì)、執(zhí)錯(cuò)裁片預(yù)防: 注意止口有深淺、加強(qiáng)裁片檢查長(zhǎng)短夾圈(Uneven around armhole width)成因: 埋夾時(shí)止口有深淺預(yù)防: 加強(qiáng)操作員訓(xùn)練十字骨不對(duì)(Improper cross seam at joining side-seam)成因: 靴與牙推送力度不平均預(yù)防: 加強(qiáng)操作員訓(xùn)練上錯(cuò)袖(Misplaced sleeve)成因: 操作員對(duì)生產(chǎn)不認(rèn)識(shí)預(yù)防: 加強(qiáng)操作員訓(xùn)練側(cè)骨打折(Pleat at joining side-seam)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練埋夾爆止口(Open seam at joining side-seam)成因: 止口有大細(xì)預(yù)防: 加強(qiáng)裁片檢查側(cè)骨長(zhǎng)短(Uneven side-seam length)成因: 折腳止口有大細(xì)預(yù)防: 利用拉腳蝴蝶協(xié)助袖底骨長(zhǎng)短(Uneven under arm length)成因: 夾介英時(shí)止口有大細(xì)預(yù)防: 加強(qiáng)操作員訓(xùn)練袖與埋夾的疵點(diǎn)長(zhǎng)短袖(Uneven sleeve length)成因: 上袖或夾介英時(shí)止口有大細(xì)、執(zhí)錯(cuò)裁片預(yù)防: 注意止口有深淺、加強(qiáng)裁片檢查長(zhǎng)短夾圈(Uneven around armhole width)成因: 埋夾時(shí)止口有深淺預(yù)防: 加強(qiáng)操作員訓(xùn)練十字骨不對(duì)(Improper cross seam at joining side-seam)成因: 靴與牙推送力度不平均預(yù)防: 加強(qiáng)操作員訓(xùn)練上錯(cuò)袖(Misplaced sleeve)成因: 操作員對(duì)生產(chǎn)不認(rèn)識(shí)預(yù)防: 加強(qiáng)操作員訓(xùn)練側(cè)骨打折(Pleat at joining side-seam)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練埋夾爆止口(Open seam at joining side-seam)成因: 止口有大細(xì)預(yù)防: 加強(qiáng)裁片檢查側(cè)骨長(zhǎng)短(Uneven side-seam length)成因: 折腳止口有大細(xì)預(yù)防: 利用拉腳蝴蝶協(xié)助袖底骨長(zhǎng)短(Uneven under arm length)成因: 夾介英時(shí)止口有大細(xì)預(yù)防: 加強(qiáng)操作員訓(xùn)練介英的疵點(diǎn)長(zhǎng)短介英(Uneven cuff length)成因: 運(yùn)介英時(shí)沒有用紙板預(yù)防: 利用紙板介英漏底(Open seam at closing cuff)成因: 折止口時(shí)介英底沒有預(yù)布預(yù)防: 將止口熨好才車縫介英起角(Poor cuff shape)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練介英爆止口(Broken seam at cuff)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練介英藏木虱(Seam not fully opening at cuff)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練夾介英凸咀(Nose on cuff)成因: 打袖褶過深預(yù)防: 注意袖褶之扼位介英的疵點(diǎn)長(zhǎng)短介英(Uneven cuff length)成因: 運(yùn)介英時(shí)沒有用紙板預(yù)防: 利用紙板介英漏底(Open seam at closing cuff)成因: 折止口時(shí)介英底沒有預(yù)布預(yù)防: 將止口熨好才車縫介英起角(Poor cuff shape)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練介英爆止口(Broken seam at cuff)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練介英藏木虱(Seam not fully opening at cuff)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練夾介英凸咀(Nose on cuff)成因: 打袖褶過深預(yù)防: 注意袖褶之扼位袖側(cè)的疵點(diǎn)袖側(cè)露止口(Exposed rawedge at sleeve placket)成因: 操作員技術(shù)不良預(yù)防: 加強(qiáng)操作員訓(xùn)練袖側(cè)橫間線高低(Uneve