工藝夾具畢業(yè)設(shè)計97軸承座加工制造及銑床夾具設(shè)計畢業(yè)設(shè)計

軸承座加工制造及銑床夾具設(shè)計畢業(yè)設(shè)計 （點(diǎn)擊可看詳情） 問題咨詢 QQ： 951379183 摘要 軸承座的的制造及相關(guān)夾具設(shè)計涉及到機(jī)械制造專業(yè)多方面的內(nèi)容包括從毛坯的選擇、選擇生產(chǎn)類型、零件的結(jié)構(gòu)工藝性分析、零件的加工工藝路線、定位基準(zhǔn)的選擇、零件的加工方法的確定、加工階段的劃分、加工順序的安排、設(shè)備及工藝裝備的選擇、加工余量的確定、工序 尺寸及其公差的確定等等方面考慮，同時還要考慮機(jī)械加工生產(chǎn)率和技術(shù)經(jīng)濟(jì)分析。要從多方面考慮安排主軸軸承座的的制造。零件的機(jī)械加工要經(jīng)過切削加工、熱處理和輔助工序，在擬定工藝路線時必須將三者統(tǒng)籌考慮，合理安排順序。其中加工順序的安排就包括好些內(nèi)容如： 1切削加工工序順序的安排原則 ； 2熱處理的安排； 3輔助工序的安排。主軸軸承座的應(yīng)用場合適應(yīng)與普通車床的主軸箱內(nèi)，屬于中批量生產(chǎn)，其選用灰鑄鐵材料鑄造毛坯，主軸軸承座的制造加工路線采用工序集中的形式生產(chǎn)制造主要考慮： 1）采用高效率的專用設(shè)備和工藝裝備，生產(chǎn)效率高 ； 2）減少了裝夾次數(shù)，易于保證各表面間的相互位置精度，還能縮短輔助時間； 3）工序數(shù)目少，機(jī)床數(shù)量、操作工人數(shù)量和生產(chǎn)面積都可減少，節(jié)省人力、物力，還可簡化生產(chǎn)計劃和組織工作。在生產(chǎn)加工中還要進(jìn)行加工階段的劃分為了保證零件的加工質(zhì)量和合理地使用設(shè)備、人力，零件往往不可能在一個工序內(nèi)完成全部加工工作，而必須將整個加工過程劃分為粗加工半精加工和精加工三個階段。 主軸軸承座的加工制造中還有一些地方需要改進(jìn)，以便于滿足高生產(chǎn)率的要求，提高加工精度與裝配水平，這些都要不斷的完善。 關(guān)鍵詞 ：主軸軸承座 零件的結(jié)構(gòu)工藝性分析 工序安排 Abstract Bearing spindle of the manufacturing and related to the mechanical fixture design to create a professional involved in a wide range of content choices ranging from rough to choose the production type, parts of the structure of process analysis, spare parts processing line, positioning the base the choice of machining method of determination of the division of processing stages, processing sequence of the arrangement, equipment and the choice of technique and equipment, allowance determination process to determine the size and tolerance, etc. to consider, but also consider the machining productivity and techno-economic analysis . Should consider various Machining parts after machining, heat treatment and ancillary procedures, process routes in the preparation of the three co-ordination must be considered reasonable arrangement order. Arrangements for processing the order, including a number of elements such as: 1. Sequence of machining processes of the arrangements in principle; 2. Arrangements for heat treatment; 3. Arrangements supporting processes. Spindle bearing applications to adapt to the spindle lathes with ordinary box, which in mass production, the selection of rough gray iron casting material, the spindle bearing line of the manufacturing process used to concentrate the form of the production process to create the main considerations: 1) the use of high efficiency special equipment and process equipment, high production efficiency; 2) to reduce the number of the fixture is easy to ensure that the surface between the positional accuracy, but also reduce the auxiliary time; 3) less the number of industrial processes, the number of machine tools, operation and production workers in the area can be reduced, saving manpower and material resources, but also simplify production planning and organization. In the production and processing in the processing stage but also the division of the processing components in order to ensure the quality and rational use of equipment, manpower, spare parts are often impossible to complete the process in a fully processed, and the whole process must be classified as roughing, semi - three stages of finishing and finishing. Spindle bearing manufacturing process there are still some areas in which improvements need in order to meet the requirements of high productivity and improve the level of machining accuracy and assembly, which must constantly improve. Keywords: spindle bearing parts of the structure analysis process technology arrangements 目 錄 緒 論 (1) 第 1章 主軸軸承座的功用、總體結(jié)構(gòu)及技術(shù)要求分析 (1) 1.1主軸軸承座的功用 (1) 1.2總體結(jié)構(gòu)及技術(shù)要求分析 (1) 1.3 小結(jié) (2) 第 2 章 主軸軸承座的加工過程及工藝分析 (2) 2.1 材料的選擇 (2) 2.2 設(shè)備的選用 (3) 2.3 材料的熱處理過程 (6) 2.4 主軸加工工藝過程的制定依據(jù) (7) 2.5主軸軸承座加工階段的選擇 (8) 2.6加工階段的劃分 (8) 2.7定位基準(zhǔn)的確定選擇 (9) 2.8 加工順序的安排和工序的確定 (10) 2.9 檢驗(yàn) (13) 2.10 小結(jié) (13) 第 3 章 主軸軸承座的主要工序加工要點(diǎn) (14) 3.1 鏜削工序 (14) 3.2 鉆孔工序 (16)第 4 章 銑 主軸軸承座兩端的夾具的設(shè)計參考 (18) 4.1 機(jī)床夾具概述 （ 18） 4.2 工件的定位原理 （ 19） 4.3 工件的夾緊 （ 21） 4.4 夾具與定位誤差分析 （ 22） 4.5 夾具設(shè)計技術(shù)要求 (24) 總 結(jié) (25) 參考文獻(xiàn) (26) 畢 業(yè) 設(shè) 計（論 文）任 務(wù) 書 1本畢業(yè)設(shè)計（論文）課題來源及應(yīng)達(dá)到的目的： 課題來源于實(shí)踐 與結(jié)論。 通過設(shè)計可以明確機(jī)床夾具的功能： 1）保證加工質(zhì)量，機(jī)床夾具的首要任務(wù)是保證加工精度，特別是保證被加工工件的加工與定位面之間以及被加工表面相互之間的位置精度。 2）提高生產(chǎn)率，降低成本，使用夾具后可減少劃線、找正等輔助時間，且易于實(shí)現(xiàn)多件、多工位加工。 3）擴(kuò)大機(jī)床工藝范圍在機(jī)床上使用夾具可使加工變得方便，并可擴(kuò)大機(jī)床工藝范圍。 2本畢業(yè)設(shè)計（論文）課題任務(wù)的內(nèi)