徐州市城市軌道交通1號(hào)線一期工程電動(dòng)客車運(yùn)營(yíng)、修理及維護(hù)手冊(cè)

徐州市城市軌道交通1號(hào)線一期工程電動(dòng)客車

運(yùn)營(yíng)、修理及維護(hù)手冊(cè)

第X卷

牽引逆變器維護(hù)手冊(cè)

職責(zé)/Responsibility簽字/Visa日期/Date

編制肖帆2018.05.03

審核//

工藝//

會(huì)簽//

會(huì)簽//

標(biāo)準(zhǔn)化//

審定//

批準(zhǔn)//

版本歷史記錄/REVISIONHISTORYRECORDS

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1編制/Create

目錄

I總體概述..................................................................................11

1.1概要................................................................................11

1.2設(shè)備的布置.........................................................................II

1.3說(shuō)明................................................................................11

1.3.1產(chǎn)品使用條件說(shuō)明........................................................................12

1.3.2列車基本技術(shù)參數(shù)........................................................................12

1.33系統(tǒng)基本技術(shù)參數(shù).........................................................................12

1.3.4縮略詞...................................................................................13

13.4.1名詞縮寫.............................................................................13

1.3.4.2電氣基礎(chǔ)件命名靠寫及位置...........................................................13

1.3.5力矩....................................................................................13

1.3.6易損易耗件..............................................................................14

1.3.7工具....................................................................................14

1.3.8標(biāo)準(zhǔn)清單................................................................................15

1.3.9其他需要的內(nèi)容..........................................................................16

2系統(tǒng)的功能介紹...........................................................................16

2.1配置結(jié)構(gòu)說(shuō)明.......................................................................16

2.2功能說(shuō)明...........................................................................18

2.3工作原理...........................................................................18

3主要部件介紹.............................................................................20

3.1傳動(dòng)控制單元（DCU）..................................................................................................................20

3.2電壓傳感器（VH1WH2）.............................................................................................................21

3.3電流傳感器（LH1\LH2\LH3\LH4\LH5\LH6）..............................................................................21

3.4線路電抗器（L）..........................................................................................................................22

3.5充電接觸器（KM2）.....................................................................................................................23

3.6短接接觸器（KM1）.....................................................................................................................23

3.7充電電阻（R1）............................................................................................................................24

3.8放電電阻（R21、R22）.................................................................................................................24

3.9逆變器模塊（INV）......................................................................................................................25

3.10接地電容（CE）..........................................................................................................................25

4檢查與預(yù)防性維護(hù).........................................................................26

4.1牽引逆變器外觀檢查.................................................................28

4.1.1易損易耗件材料..........................................................................28

4.1.2一般工具清單............................................................................29

4.1.3專用工具清單............................................................................29

4.1.4注意事項(xiàng)................................................................................29

4.1.5維護(hù)步驟................................................................................29

4.1.5.1日檢維護(hù)............................................................................29

4.1.5.2月檢維護(hù)............................................................................30

4.1.5.3定修維護(hù)............................................................................30

4.1.5.4架修維護(hù)............................................................................31

4.1.5.5大修維護(hù)............................................................................31

4.1.6調(diào)整測(cè)試.................................................................................31

4.2充電接觸器檢查.....................................................................31

4.2.1易損易耗件材料..........................................................................31

4.2.2-?般工具清單............................................................................31

4.2.3專用工具清單............................................................................32

4.2.4注意事項(xiàng)................................................................................32

4.2.5維護(hù)步驟................................................................................32

4.2,5.1日檢維護(hù)............................................................................32

4.2.5.2月檢維護(hù)............................................................................32

4.2.53定修維護(hù)...........................................................................32

4.2.5.4架修維護(hù)............................................................................33

4.2.5.5大修維護(hù)............................................................................33

4.2.6調(diào)整測(cè)試................................................................................33

4.3充電電阻檢查.......................................................................33

4.3.1易損易耗件材料..........................................................................33

4.3.2一般工具清單............................................................................34

4.3.3專用工具清單............................................................................34

4.3.4注意事項(xiàng)................................................................................34

4.3.5維護(hù)步驟................................................................................34

4.3.5.1H檢維護(hù)............................................................................34

4.3.5.2月檢維護(hù)............................................................................34

4.353定修維護(hù).............................................................................35

4.354架修維護(hù).............................................................................35

43.5.5大修維護(hù).............................................................................35

4.3.6調(diào)整測(cè)試.................................................................................35

4.4短接接觸器檢查.....................................................................35

4.4.1易損易耗件材料...........................................................................35

4.4.2一般工具清單............................................................................35

4.4.3專用工具清單............................................................................36

4.4.4注意事項(xiàng)................................................................................36

4.4.5維護(hù)步驟................................................................................36

4.4.5.1日檢維護(hù)............................................................................36

4.4.5.2月檢維護(hù)............................................................................36

4.4.53定修維護(hù)...........................................................................37

4.4.5.4架修維護(hù)............................................................................37

4.4.5.5大修維護(hù)............................................................................37

4.4.6調(diào)整測(cè)試................................................................................37

4.5變流器模塊檢查.....................................................................37

4.5.1易損易耗件材料..........................................................................37

4.5.2一般工具清單............................................................................38

4.5.3專用工具清單............................................................................38

4.5.4注意事項(xiàng)................................................................................38

4.5.5維護(hù)步驟................................................................................39

4.5.5.1日檢維護(hù).............................................................................39

4.5.5,2月檢維護(hù)............................................................................39

455.3定修維護(hù)...........................................................................39

4.5.5.4架修維護(hù).........................................................................39

4.5.5.5大修維護(hù).........................................................................40

4.5.6調(diào)整測(cè)試.................................................................................40

4.6支撐電容檢查.......................................................................40

4.6.1易損易耗件材料..........................................................................40

4.6.2一般工具清單............................................................................40

4.6.3專用工具清單............................................................................41

4.6.4注意事項(xiàng)................................................................................41

4.6.5維護(hù)步驟................................................................................41

4.6.5.1日檢維護(hù)............................................................................41

4.6.5.2月檢維護(hù)............................................................................41

4.6.53定修維護(hù)...........................................................................42

4.6.5.4架修維護(hù)............................................................................42

4.6.5.5大修維護(hù)............................................................................42

4.6.6調(diào)整測(cè)試................................................................................42

4.7固定放電電阻檢查..................................................................42

4.7.1易損易耗件材料..........................................................................42

4.7.2一-般工具清單............................................................................42

4.7.3專用工具清單............................................................................43

4.7.4注意事項(xiàng)................................................................................43

4.7.5維護(hù)步驟................................................................................43

4.7.5.1日檢維護(hù).............................................................................43

4.752月檢維護(hù).............................................................................43

4.7.5.3定修維護(hù)............................................................................43

4.7.5.4架修維護(hù)............................................................................44

4.7.5.5大修維護(hù)............................................................................44

4.7.5.6調(diào)整測(cè)試............................................................................44

4.8電抗器檢查.........................................................................44

4.8.1易損易耗件材料..........................................................................44

4.8.2一般工具清單............................................................................45

4.8.3專用工具清單............................................................................45

4.8.4注意事項(xiàng)................................................................................45

4.8.5維護(hù)步驟................................................................................45

4.8.5.1日檢維護(hù).............................................................................46

4.8.5.2月檢維護(hù)............................................................................46

4.853定修維護(hù).............................................................................46

4.854架修維護(hù).............................................................................46

4.855大修維護(hù).............................................................................46

4.8.5.6調(diào)整測(cè)試............................................................................47

4.9傳動(dòng)控制單元檢查..................................................................47

4.9.1易損易耗件材料..........................................................................47

4.9.2一般工具清單............................................................................47

4.9.3專用工具清單............................................................................48

4.9.4注意事項(xiàng)................................................................................48

4.9.5維護(hù)步驟................................................................................48

4.9.5.1口檢維護(hù)............................................................................48

4.9.5.2月檢維護(hù)............................................................................48

4.9.53定修維護(hù)...........................................................................48

4.9.5.4架修維護(hù)............................................................................49

4.9.5.5大修維護(hù)............................................................................49

4.956調(diào)整測(cè)試.............................................................................49

4.10電壓傳感器........................................................................49

4.10.1易損易耗件材料.........................................................................49

4.10.2一般工具清單...........................................................................49

4.103專用工具清單..........................................................................50

4.10.4注意事項(xiàng)...............................................................................50

4.10.5維護(hù)步3聚...............................................................................50

4.10.5.1日檢維護(hù)............................................................................50

4.10.5.2月檢維護(hù)...........................................................................50

4.10.5.3定修維護(hù)...........................................................................50

4.10.5.4架修維護(hù)...........................................................................51

4.10.5.5大修維護(hù)...........................................................................51

4.10.5.6調(diào)整測(cè)試...........................................................................51

4.11電流傳感器........................................................................51

4.11.1易損易耗件材料.........................................................................51

4.11.2一般工具清單...........................................................................52

4.11.3專用工具清單...........................................................................52

4.11.4注意事項(xiàng)...............................................................................52

4.11.5維護(hù)步驟...............................................................................52

4.11.5.1日檢維護(hù)............................................................................52

4.11.5.2月檢維護(hù)............................................................................53

4.11.5.3定修維護(hù)............................................................................53

4.11.5.4架修維護(hù)...........................................................................53

4.11.5.5大修維護(hù)............................................................................53

4.11.5.6調(diào)整測(cè)試...........................................................................53

4.12電源濾波器........................................................................53

4.12.1易損易耗件材料.........................................................................53

4.12.2一般工具消單...........................................................................54

4.12.3專用工具清單...........................................................................54

4.12.4注意事項(xiàng)...............................................................................54

4.12.5維護(hù)步驟...............................................................................55

4.12.5.1日檢維護(hù)...........................................................................55

4.12.5.2月檢維護(hù)...........................................................................55

4.12.5.3定修維護(hù)...........................................................................55

4.12.5.4架修維護(hù)...........................................................................55

4.12.5.5大修維護(hù)...........................................................................55

4.12.5.6調(diào)整測(cè)試...........................................................................55

5修理與更換...............................................................................55

5.1傳動(dòng)控制單元拆卸與更換............................................................56

5.1.1易損易耗件材料..........................................................................56

5.1.2一般工具清單............................................................................56

5.1.3專用工具清單............................................................................57

5.1.4注意事項(xiàng)................................................................................57

5.1.5修理與更換步驟..........................................................................57

5.1.5.1拆卸過(guò)程............................................................................57

5.I.5.2安裝過(guò)程............................................................................58

5.1.6調(diào)整測(cè)試................................................................................58

5.2開(kāi)關(guān)電源板拆卸與更換..............................................................59

5.2.1易損易耗件材料..........................................................................59

5.2.2一般工具清單............................................................................59

5.2.3專用工具清單............................................................................60

5.2.4注意事項(xiàng)................................................................................60

5.2.5修理與更換步驟..........................................................................60

5.2.5.1拆卸過(guò)程............................................................................60

5.2.5.2安裝過(guò)程............................................................................61

5.2.6調(diào)整測(cè)試................................................................................61

5.3變流器模塊拆卸與更換..............................................................61

5.3.1易損易耗件材料..........................................................................61

5.3.2一般工具清單............................................................................62

5.3.3專用工具清單............................................................................63

5.3.4注意事項(xiàng)................................................................................63

5.3.5修理與更換步驟..........................................................................63

5.3.5.1拆卸過(guò)程...........................................................................63

53.5.2安裝過(guò)程............................................................................64

5.3.6調(diào)整測(cè)試................................................................................64

5.4電流傳感器拆卸與更換..............................................................64

5.4.1易損易耗件材料..........................................................................64

5.4.2一般工具清單............................................................................65

5.4.3專用工具清單............................................................................66

5.4.4注意事項(xiàng)................................................................................66

5.4.5修理與更換步驟..........................................................................66

5.4.5.1拆卸過(guò)程............................................................................66

5.4.5.2安裝過(guò)程............................................................................68

5.4.6調(diào)整測(cè)試................................................................................68

5.5電壓傳感器拆卸與更換..............................................................68

5.5.1易損易耗件材料..........................................................................69

5.5.2一般工具清單............................................................................69

5.5.3專用工具清單............................................................................70

5.5.4注意事項(xiàng)................................................................................70

5.5.5修理與更換步驟..........................................................................70

5.5.5.1拆卸過(guò)程............................................................................70

555.2安裝過(guò)程.............................................................................71

5.5.6調(diào)整測(cè)試.................................................................................71

5.6固定放電電阻拆卸與更換............................................................71

5.6.1易損易耗件材料..........................................................................71

5.6.2一般工具清單............................................................................72

5.6.3專用工具清單............................................................................73

5.6.4注意事項(xiàng)................................................................................73

5.6.5修理與更換步驟..........................................................................73

5.6.5.1拆卸過(guò)程............................................................................73

5.6.5.2安裝過(guò)程............................................................................74

5.6.6調(diào)整測(cè)試................................................................................74

5.7充電電阻拆卸與更換......................................................................74

5.7.1易損易耗件材料..........................................................................74

5.7.2一般工具清單............................................................................75

5.7.3專用工具清單............................................................................76

5.7.4注意事項(xiàng)................................................................................76

5.7.5修理與更換步驟..........................................................................76

5.7.5.1拆卸過(guò)程............................................................................76

5.7.5.2安裝過(guò)程............................................................................77

5.8充電接觸器拆卸與更換..............................................................77

5.8.1易損易耗件材料..........................................................................77

5.8.2一般工具清單............................................................................78

5.8.3專用工具清單............................................................................79

5.8.4注意事項(xiàng)................................................................................79

5.8.5修理與更換步驟..........................................................................79

5.8.5.1拆卸過(guò)程............................................................................79

5.8.5.2安裝過(guò)程............................................................................8()

5.9短接接觸器拆卸與更換..............................................................80

5.9.1易損易耗件材料..........................................................................80

5.9.2一般」:具清單............................................................................81

5.9.3專用工具清單............................................................................82

5.9.4注意事項(xiàng)...........................................