MES制造執(zhí)行系統(tǒng)（MES）系統(tǒng) 用戶需求說明書

制造執(zhí)行系統(tǒng)（MES）系統(tǒng)

用戶需求說明書

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參考文檔

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文檔版本發(fā)布日期公司

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術語TERMINOLOGY

Terminology術語Description描述

EnterpriseResourcePlanning

ERP

企業(yè)資源計劃系統(tǒng)

ManufacturingExecutionSystem

MES

制造執(zhí)行系統(tǒng)

SITSIMATICIT

西門子MES品牌名

UOMUnitOfMeasure

單位

BOMBillofMaterial

物料清單

PPRProductProductionRule

產(chǎn)品生?產(chǎn)規(guī)則

PSProcessSegment

流程片段

PDcfMProductDefinitionManagement

產(chǎn)品定義管理

PLMProductLifecycleManagement

產(chǎn)品牛命周期管理

POMProductionOrderManagement

生產(chǎn)工單管理

MMMaterialManagement

物料管理

WorkOrderAworkingprocessforoneorder?nproduction1ine

工單工單，MES工單與ERP工單——對應

WorkOperation/Aworkingstepinproduction1ine

Entry工序、工藝點，在工位上執(zhí)行的工作內(nèi)容，多個工序線性組合成工藝路線

工序

工位工序的執(zhí)行地點，一條產(chǎn)線有多個工位組成

工藝路線又稱為工藝路徑，由工序組成，現(xiàn)實的工藝路線則非常細致，MES僅關心關鍵工

序，VES的工藝路線由MES管控的工序組成，ERP的工藝路線通常是為財務成本統(tǒng)

計而設立的，一般很簡短

ESOPElectronicStandardOperationProcedure

電了?標準作業(yè)程序指導

EPY/ETYFirstPassYield/HirstTimeYield

首次通過率，直通率

PDA數(shù)據(jù)采集終端

SNSerialNumber

序列號、制造編號、制造編碼，一個產(chǎn)品一個SN,一個唯一管控的關鍵件也對

應一個SN

PNPartNumber

物料編碼、物料號、料號

關鍵件關鍵物料，需要有唯一條碼或批次條碼作為追溯碼，需要工人在操作中掃描

OEE綜合設備效率，OEE=時間稼動率X性能稼助率X合格率

時間稼動率時間稼動率反映了設備的時間利用情況

性能稼動率性能稼動率反映了設備的性能發(fā)揮情況

合格率合格率反映了設備的有效工作情況

不良現(xiàn)象操作員或檢驗員在操作中發(fā)現(xiàn)了不良，初步判斷得到不良現(xiàn)象

不良原因經(jīng)過維修檢查，確定了不良的原因

維修動作經(jīng)過維修，所用的維修動作

不良責任歸屬經(jīng)過維修檢查，確定了不良的責任歸屬部門

工單發(fā)料清單工單生產(chǎn)時所需的物料明細

供應商外購原材料或成品的提供商

條碼編碼規(guī)則制造編碼（SN）或原材料條碼的編碼規(guī)則

原材料倉原材料的存儲倉庫

線邊倉原材料根據(jù)工單發(fā)料清單配送至線體后存儲倉庫

TableofContent目錄

1文檔說明......................................................................11

2工廠布局與產(chǎn)品.............................................................................12

2.1產(chǎn)品描述................................................................................12

2.2產(chǎn)線&工作站描述.......................................................................12

2.3工藝路徑流程...........................................................................13

2.3.1注塑工藝流程................................................................13

2.3.2拋光工藝流程................................................................13

2.3.3電鍍工藝流程................................................................13

2.3.4拉絲工藝流程................................................................14

2.3.5套絡工藝流程................................................................14

2.3.6PYD/噴漆工藝流程............................................................14

2.3.7裝配工藝流程................................................................15

3項目范圍......................................................................15

4詳細需求描述..................................................................19

4.1用戶角色................................................................................19

4.2ERP數(shù)據(jù)同步............................................................................19

4.2.1物料主數(shù)據(jù)與工單數(shù)據(jù)的同步.................................................19

4.3生產(chǎn)計劃管理...........................................................................20

4.3.1計劃下達....................................................................20

43.1.1業(yè)務流程(ASIS)....................................................................................................................................20

流程單據(jù)(ASIS)................................................................................................................................21

43.1.3業(yè)務流程(ToBe)....................................................................................................................................22

43.1.4業(yè)務說明(ToBe)....................................................................................................................................22

4.3.2計劃執(zhí)行.....................................................................24

43.2.1業(yè)務流程(AS5)....................................................................................................................................24

4.322流程單據(jù)(ASIS)................................................................................................................................25

43.2.3業(yè)務流程(ToBe)...............................................................................................................................27

業(yè)務說明(T。Be)....................................................................................................................................27

4.3.3計劃結(jié)案.....................................................................28

433.1業(yè)務流程(ASIS)....................................................................................................................................28

4.33.2業(yè)務說明(T。Be)....................................................................................................................................28

4.3.4計劃變更.....................................................................29

43.4.1業(yè)務流程(ASIS)......................................................................................................................................29

43.4.2流程單據(jù)(ASIS)..................................................................................................................................29

43.4.3業(yè)務流程(ToBe).................................................................................................................................30

43.4.4業(yè)務說明(ToBe)......................................................................................................................................30

4.4生產(chǎn)工藝管理...........................................................................31

4.4.1工藝路徑變更處理............................................................31

4.4.2工序類型....................................................................31

4.4.3工藝路徑維護................................................................31

4.4.4標準工時和標準節(jié)拍維護.....................................................31

4.5生產(chǎn)管理................................................................................32

4.5.13條碼管理...................................................................32

業(yè)務流程(AS5).......................................................................................................................................32

流程單據(jù)(ASIS).......................................................................................................................................33

業(yè)務流程(ToBe)......................................................................................................................................33

業(yè)務說明(ToBe)......................................................................................................................................33

4.5.2生產(chǎn)執(zhí)行管理................................................................34

4.5.2.1業(yè)務流程(AS5).....................................................................................................................................34

4.S22流程單據(jù)(ASIS).....................................................................................................................................35

4.523業(yè)務流程(TOBE)....................................................................................................................................36

45.2.4業(yè)務說明(TOBE)....................................................................................................................................36

4.5.3生產(chǎn)報工管理................................................................37

4.53.1業(yè)務流程(ASIS).....................................................................................................................................37

4.53.2流程單據(jù)(ASIS).....................................................................................................................................38

4.53.3業(yè)務流程(TOBE)....................................................................................................................................39

4.534業(yè)務說明(TOBE)....................................................................................................................................40

4.5.4批次管理.....................................................................41

454.1業(yè)務流程(A0IS)......................................................................................................................................41

4.S.4.2業(yè)務說明(TOBE)..........................................................................................................................42

4.5.5載具管理、...................................................................43

業(yè)務流程(ASIS).....................................................................................................................................43

4.S52業(yè)務流程(TOBE)..................................................................................................................................43

4.553業(yè)務說明(TOBE)..................................................................................................................................44

4.5.6組裝作業(yè)....................................................................44

業(yè)務流程(TOBE)..................................................................................................................................44

4.S62業(yè)務說明(TOBE)..................................................................................................................................44

4.5.7包裝作業(yè).....................................................................44

業(yè)務流程(TOBE)..................................................................................................................................44

4.S.7.2業(yè)務說明(TOBE)..................................................................................................................................44

4.G質(zhì)量管理................................................................................45

4.6.1質(zhì)量管理業(yè)務流程圖(AS1S)...............................................................................................................45

4.6.2質(zhì)量管理業(yè)務流程圖(T。BE)..............................................................................................................46

4.6.3基礎數(shù)據(jù)定義................................................................46

4.631不良現(xiàn)象定義.......................................................................46

4.63.2不良原因定義.......................................................................49

4.6.4供應商品質(zhì)管理SQC............................................................................................................................49

業(yè)務流程(AS5).....................................................................................................................................49

46.4.2業(yè)務流程(ToBe).....................................................................................................................SO

現(xiàn)有表單...........................................................................50

4.644業(yè)務說明...........................................................................54

4.6.5供應商來料檢驗IQC.............................................................................................................................55

4.651業(yè)務流程(ASIS).....................................................................................................................................55

4.652業(yè)務流程(ToBe)....................................................................................................................................55

4.653現(xiàn)有表單...........................................................................55

4.654業(yè)務說明...........................................................................60

4.6.6首檢記錄信息.................................................................61

4.6.6.1業(yè)務流程(AS5).....................................................................................................................................61

46.6.2業(yè)務流程(T。Be)....................................................................................................................................61

4.663現(xiàn)有表單...........................................................................61

46.6.4業(yè)務說明...........................................................................65

4.6.7巡檢記錄信息................................................................65

4.6.7.1業(yè)務流程(ASIS).....................................................................................................................................65

46.7.2業(yè)務流程(T。Be)....................................................................................................................................66

46.7.3現(xiàn)有表單...........................................................................66

46.7.4業(yè)務說明...........................................................................69

4.6.8全檢記錄信息.................................................................69

業(yè)務流程(ASIS).....................................................................................................................................69

業(yè)務流程(T。Be)....................................................................................................................................70

468a現(xiàn)有表單...........................................................................70

4.68.4業(yè)務說明...........................................................................71

4.6.9終檢記錄信息................................................................71

4.691業(yè)務流程(ASIS)......................................................................................................................................71

46.9.2業(yè)務流程(ToBe).....................................................................................................................................71

46.9.3現(xiàn)有表單...........................................................................71

4.694業(yè)務說明...........................................................................75

4.6.10出貨檢驗記錄信息............................................................76

業(yè)務流程(ASIS)................................................................................................................................76

業(yè)務流程(T。Be)...............................................................................................................................76

現(xiàn)有表單........................................................................76

業(yè)務說明........................................................................81

4.7物料管理................................................................................82

4.7.1物料管理涉及范圍............................................................82

47.2原材料收貨、檢驗、入庫管理.........................................................................................................82

業(yè)務流程(ASIS)................................................................................................................................82

47.2.2流程單據(jù)(ASIS)................................................................................................................................83

業(yè)務流程(ToBe).....................................................................................................................................85

4.72.4業(yè)務說明(ToBe).....................................................................................................................................86

4.7.3生產(chǎn)物料配送管理................................................................86

4.73.1業(yè)務流程(ASIS).................................................................................................................................86

4.73.2流程單據(jù)(ASIS).................................................................................................................................87

4.73.3業(yè)務流程(ToBe)................................................................................................................................89

4.73.4業(yè)務說明(ToBe)................................................................................................................................89

4.7.4成制、半成品入庫管理........................................................90

業(yè)務流程(ASIS).................................................................................................................................90

4.742流程單據(jù)(ASIS).................................................................................................................................91

業(yè)務流程(ToBe)................................................................................................................................91

業(yè)務說明(ToBe)................................................................................................................................92

4.7.5退料、補料流程...............................................................93

4.751業(yè)務流程(ASIS)......................................................................................................................................93

流程單據(jù)(ASIS)......................................................................................................................................93

4.753業(yè)務流程(ToBe)...............................................................................................................................94

4.754業(yè)務說明(ToBe)...............................................................................................................................94

4.7.6外協(xié)領料......................................................................95

4.7.6.1業(yè)務流程(ASIS)................................................................................................................................95

4.762流程單據(jù)(ASIS)................................................................................................................................96

47.6.3業(yè)務流程(ToBe)...............................................................................................................................97

4.764業(yè)務說明(ToBe)...............................................................................................................................97

4.8設備管理................................................................................98

4.10.1設備管理涉及范圍.............................................................98

4.10.2設備管理業(yè)務流程圖(ToBe)..................................................................................................................99

4.10.3設備維護保養(yǎng).................................................................100

業(yè)務流程(ASIS)..............................................................................................................................100

流程單據(jù)(ASIS)..............................................................................................................................100

業(yè)務流程(ToBe).............................................................................................................................102

4.1034業(yè)務說明(ToBe)...............................................................................................................................102

4.8.4設備巡檢..................................................................102

4.841業(yè)務流程(ASIS)..............................................................................................................................102

4.842流程單據(jù)(ASIS)..............................................................................................................................103

4.843業(yè)務流程(ToBe).............................................................................................................................105

4.844業(yè)務說明(ToBe)................................................................................................................................105

4.8.5設備維修..................................................................105

業(yè)務流程(ASIS)...............................................................................................................................105

4.852業(yè)務流程（ToBe）........................................................................................................................106

4.85.3業(yè)務說明（ToBe）................................................................................................................106

4.9模具管理.................................................................106

4.9.1模具管理涉及范圍............................................................106

4.9.2模具管理業(yè)務流程圖.........................................................106

4.9.3模具維護保養(yǎng)................................................................108

業(yè)務流程（ASIS）.........................................................................................................................108

4.932流程單據(jù)（ASIS）.......................................................................................................................109

4.93.3業(yè)務流程（ToBe）......................................................................................................................109

49.3.4業(yè)務說明（ToBe）......................................................................................................................109

4.9.4模具維修....................................................................110

業(yè)務流程（A5I5）.........................................................................................................................110

業(yè)務流程（ToBe）........................................................................................................................110

4.943業(yè)務說明（ToBe）........................................................................................................................Ill

4.9.5模具出入庫..................................................................111

4.951業(yè)務流程（ASIS）.......................................................................................................................Ill

業(yè)務流程（ToBe）......................................................................................................................112

49.5.3業(yè)務說明（ToBe）......................................................................................................................112

4.9.6模具換模....................................................................113

4.961業(yè)務流程（ASIS）.......................................................................................................................113

業(yè)務流程（ToBe）......................................................................................................................114

4.963業(yè)務說明（ToBe）......................................................................................................................114

4.10系統(tǒng)集成.......................................................................115

4.1U.1與LKP系統(tǒng)的集成...........................................................115

4.10.1.1主數(shù)據(jù)集成....................................................................115

4.10.1.2業(yè)務數(shù)據(jù)集成..................................................................115

4.10.2與PDM系統(tǒng)的集成...........................................................116

4.10.3與5cM系統(tǒng)的集成......................................