焊接工藝評定報告PQR：-NM400-ER80-G焊絲-V型對接焊縫(中英對照)

焊接工藝評定報告Weldingprocedurequalificationreport(PQR)編號NO:PQR19-030焊縫類型Jointtype:V型對接焊縫Buttweld試板鋼號Testplatematerials:NM400試板厚度Testplatethickness:16mm焊接方法Weldingmethod:GMAW焊接材料Weldingmaterials:ER80-G母材厚度范圍Applicableparentmaterialsthicknessrange:8-32mm焊縫厚度范圍Applicablefillermetalthicknessrange:8-32mm評定執(zhí)行標(biāo)準(zhǔn)Assessmentofimplementationstandards:NB/T47014-2011焊接工藝評定報告Weldingprocedurequalificationreport單位名稱Companyname:焊接工藝評定編號PQRNO.PQR19-030預(yù)焊接工藝規(guī)程編號PWPSNO.PWPS19-030焊接方法WeldingmethodGMAW機械化程度（手工、機動、自動)Thedegreeofmechanization(manual,mobile,automatic)手動manual接頭簡圖Drawing：（坡口形式、尺寸、襯墊、每種焊接方法或焊接工藝、焊縫金屬厚度）t:16mma:60°b:3mmp:1mm母材Parentmaterials:材料標(biāo)準(zhǔn)MaterialStandardGB/T24186-2009材料代號MaterialcodeNM400類別號Fe-3組別號Fe-3-1與類別號Fe-3組別號Fe-3-1相焊接CategoryNo.Fe-3GroupNo.Fe-3-1andCategoryNo.Fe-3GroupNo.Fe-3-1arewelded厚度Thickness16m直徑Diameter/其他Others/焊后處理Postweldheattreatment：保溫溫度Thermalinsulationtemperature（℃）：200保溫時間范圍Thermalinsulationtime（h）2-4保護氣體protectivegas：氣體種類混合比流量GastypeMixingratioFlowrate保護氣ShieldingAr/80+CO2/2020-25L/min尾部保護氣Tailshieldinggas///背面保護氣Backshieldinggas///填充金屬Weldingmaterials：焊絲weldingstick焊材類別WeldingmaterialscategoryNo.FeS3-1焊材標(biāo)準(zhǔn)WeldingmaterialsStandardGB/T8110-2008焊材型號WeldingmaterialstypeER80-G(天津金橋焊材)電特性Electricalcharacteristics：電流種類Typeofcurrent直流（DC）極性Polarity反接（EP）鎢極尺寸Tungstenelectrodediameter/焊接電流Weldingcurrent：125-260A焊材牌號WeldingmaterialstrademarkER80-G焊材規(guī)格WeldingmaterialsizeΦ1.2mm焊縫金屬厚度Fillermetalthickness16mm其他Others/焊接電壓Weldingvoltage:20-31V焊接電弧種類Metaltransitionform噴射過渡spraytransfer其他Others/焊接位置Weldingposition：對接焊縫的位置Buttweldweldingposition平焊Flatwelding角焊縫位置Filletweldweldingposition/技術(shù)措施Technicalmeasures焊接速度Weldingspeed（cm/min）30-45cm/min擺動或不擺動Weaving/擺動參數(shù)Weavingdata/單道焊或多道焊(每面)Weldinglayers多層多道焊Multi-layerandmulti-passwelding單絲或多絲Singleormorewire單絲Singlewire其他Others最大線能量Maximumheatinput17KJ/cm預(yù)熱Preheat：預(yù)熱溫度Preheatingtemperature（℃）120℃道間溫度Interpasstemperature（℃）＜200℃其他Others焊后緩冷拉伸試驗GB/T228.1-2010（B）試驗報告編號ReportNO.：BHT2019009-065試樣編號SampleNO.試樣寬度Samplewide(mm)試樣厚度Samplethickness(mm)橫截面積Cross-sectionalarea(mm2)最大載荷Maximumload(kN)抗拉強度Tensilestrengthσb(MPa)斷裂部位和特征Others1////741焊縫區(qū)Weldzone2////801焊縫區(qū)Weldzone彎曲試驗BendingtestGB/T2653-2008/ISO5173-2009試驗報告編號ReportNO.：BHT201909-065試樣編號SampleNO.試樣類型Sampletype試樣厚度Samplethickness(mm)彎心直徑Bendcenterdiameter(mm)彎曲角度Bendingangle（°）試驗結(jié)果Testresult1側(cè)彎Sidebend/40180無裂紋Nocrack2側(cè)彎Sidebend/40180無裂紋Nocrack3側(cè)彎Sidebend/40180無裂紋Nocrack4側(cè)彎Sidebend/40180無裂紋Nocrack沖擊試驗ImpacttestGB/T229-2007試驗報告編號ReportNO.：BHT201909-065試樣編號SampleNO.試樣尺寸Samplesize夏比V型缺口位置CharpyVNotchposition試驗溫度Testtemperature(℃)沖擊吸收功Impactabsorptionwork(KV2J)側(cè)向膨脹量lateralexpansion(mm)備注Others1/焊縫區(qū)Weldzone2082.0//2/焊縫區(qū)Weldzone2076.5//3/焊縫區(qū)Weldzone2061.5//4/熱影響區(qū)Heataffectedzone2087.0//5/熱影響區(qū)Heataffectedzone20148.0//6/熱影響區(qū)Heataffectedzone20131.0//硬度試驗Hardnesstest試驗報告編號ReportNO.：BHT201909-065試樣編號SampleNO.試樣尺寸Size檢測區(qū)域Detectionarea試驗溫度Itemperature（C°）維氏硬度Vickershardness檢測結(jié)果Detectionresult布氏硬度HB1/母材區(qū)Parentmaterials室溫HV10431/427/422/2/熱影響區(qū)Heataffectedzone室溫HV10287/287/295/3/焊縫區(qū)Weldzone室溫HV10244/248/2454/熱影響區(qū)Heataffectedzone室溫HV10256/252/270/5/母材區(qū)Parentmaterials室溫HV10429/433/434/金相檢驗Metallographicexamination：試驗報告編號ReportNO.：BHT201909-065根部Root（焊透、未焊透）OK，焊縫Weld（熔合、未熔合）OK焊縫、熱影響區(qū)Weldandheataffectedzone（有裂紋、無裂紋）無裂紋Nocrack檢驗截面InspectionsectionⅠⅡⅢⅣⅤ焊腳差Weldingfootdifference（mm）/////無損檢測Nondestructivetesting：RT/UT合格（OK）GradeⅠMT合格（OK）PT/其他Others/耐蝕堆焊金屬化學(xué)成份Corrosionresistanthardfacingmetalchemicalcomposition（重量，%）CSiMnPSCrNiMoVTiNb///////////化學(xué)成分表面至熔合線的距離Chemicalcompositionsurfacetofusionlinedistance（mm）/結(jié)論：本評定按NB∕T47014-2011規(guī)定焊接試件、檢驗試樣，確認(rèn)試驗記錄正確Conclusion:accordingtoNB/T47014-2011,theweldingspecimenandtheinspectionsampleshouldbespecifiedandthetestrecordiscorrect.評定結(jié)果Evaluationresult：（合格、不合格）(qualified,unqualified合格Qualified焊工姓名Weldername焊工代號WelderNO./施焊日期Weldingdate2019.9.8編制Drawnby日期Date201910.17審核Checkedby日期Date201910.17批準(zhǔn)Approvedby日期Date201910.17焊接工藝評定施焊記錄表Weldingprocedureevaluationweldingrecordtable焊接工藝評定施焊記錄表Weldingprocedureevaluationweldingrecordtable焊接工藝評定編號PQRNO.預(yù)焊接工藝規(guī)程編號PWPSNO.19-030PQR19-030PWPS19-030施焊焊工Weldername檢驗員Checker鋼印號WelderNO./記錄人員Recorder施焊日期Weldingdate2019.9.8焊接責(zé)任人WeldingEngineer母材Parentmaterial名稱Name鋼號NO.尺寸Size(mm)爐批號FurnacebatchNO.材質(zhì)證明書Materialcertificate其他Others試件SampleNM400100*150*350/有/焊材weldingmaterial牌號Type尺寸Size(mm)爐批號FurnacebatchNO.烘干Drying（℃，h）材質(zhì)證明書Materialcertificate其他OthersER80-Gφ1.2/有金橋焊材設(shè)備Equipment設(shè)備型號NO.產(chǎn)地PlaceofOrigin/奧泰/NBC-500中國/焊接位置Weldingposition1G接頭形式簡圖Drawing（同報告接頭簡圖）t:16mma:60°b:3mmp:1mm施焊技術(shù)WeldingtechnologyMAG預(yù)熱溫度Preheatingtemperature120℃層間溫度Interpasstemperature＜200C°焊后熱處理Postweldheattreatment/后熱處理Post-welddehydrogenationtreatment/清根方法Methodofbackgouging/保護氣體ProtectivegasAr/80+CO2/20層Layer焊接方法process焊材牌號Weldingmaterial焊材規(guī)格Type電流種類及極性Typeofcurrent/polarity電流Current（A）電壓Voltage（V）焊接速度Weldingspeed（cm/min）噴嘴直徑Nozzlediameter1GMAWER80-Gφ1.2mmDCEP125-14520-2227-29202GMAWER90-Gφ1.2mmDCEP240-26029-3128-30203GMAWER80-Gφ1.2mmDCEP240-26029-3141-43204GMAWER80-Gφ1.2mmDCEP240-26029-3141-43205GMAWER80-Gφ1.2mmDCEP240-26029-3141-43206GMAWER80-Gφ1.2mmDCEP240-26029-31041-4320焊接工藝評定外觀檢驗記錄表焊件編號SampleNO.WPS19-030施焊日期Weldingdate2019.9.8焊件位置Weldingposition平焊（1Ｇ）Fl