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ObjectivesIdentifypurposeofmeteringvalveIdentifypurposeofproportioningvalveIdentifypurposeofpressuredifferentialvalveExplainoperationofheightsensingproportioningvalveIdentifyOperationofcombinationvalveIntroductionBrakehydraulicsystemsneedvarioustypeofcontroldevicesBrakingperformancemustbeevenandconsistentCombinationdisc/drumsystemsrequiredifferenttypeofvalvesMeteringValvePurposeofValveLocation/constructionofmeteringvalveOperationofmeteringvalveBleedingsystemwithameteringvalveMeteringValveDelaysapplicationoffrontdiscsslightlyLocatedbetweenmastercylinderandfrontdiscbrakes(pg100C)OperationValveisheldopenbyspringClosesat3–30psiOpensat75–300psiOperationhappensinmicroseconds
ProportioningValveProportioningvalvebalancespressureonfrontdisc,reardrumvehiclesRestrictsfluidtotherearbrakesLocatedbetweenMCandrearbrakes(pg100C)SplitpointisthepressurewhenP.V.closesSlopeispercentageofrearpressuretototalpressureTwoproportioningvalvesrequiredondiagonalsplitsystemSome4wheeldiscbrakecarshavetwoProportioningvalvesPage104–105CHeightSensingProportioningValveUsedontrucksandsomecarsReducespressuretorearbrakesforlightloadsTwotypesofvalves linkagetype(pg107C) Gravityball(pg108C)Placementofvalves
Height/LoadSensingValveSomesystemsuseonevalveperrearwheel.PressureDifferentialValveHydraulicallyoperatedswitchLocatedbetweenfrontandrearsystemsSomesystemsusealowfluidlevelswitchinsteadofapressureDiffSwitchCombinationValveCombines2or3functions Meteringvalve Warningswitch Proportioningvalve
Pg111C3FunctionCombinationValveHydraulicSystemBleedingBrakeBleedingandBleederScrewsMustremoveallairfromsystemFivemethodsManualbleedingPressurebleedingVacuumbleedingGravitybleedingSurgebleedingSymptomsofTrappedAirLowandSpongywhenfirstappliedRepeatedpedalpumpingwillmakepedalbecomefirmCanbesimilartodrumbrakesinneedofadjustmentCanperformairentrapmenttesttoverifyairinsystemAirEntrapmentTestWearsafetyglassesPumpbrake10to20timesrapidlyHoldpedalpressureObservereservoirsLetoffpedalIfairinsystem,airwillsquirtfluidBleedingProceduresMustfollowbleedingsequenceandprocedures(pg137L)BenchbleedmastercylinderfirstStartathighpointsinsystemThen,continuefromfarthestpointawayfromMCandworkbacktowardsMC.Watchfluidlevel!UsejarandhosetoobservefluidFrozenBleederScrewUsesixsidedwrenchorsocketAlwaystestbleedersfirstwhendoingbrakeworkSometimesahammerwillbreakbleederfreeSometimesuseappliedheatTappingoncaliperwillalsofreeairbubblesMeteringValveprepMustholdopenvalvewhenpressurebleedingSeveraltoolsavailableWheelBrakeBleedingSequencePressureBleedingSetUpBrakeHydraulicSystemServiceManufacturer’sRecommendations Followbrakeinspectionschedule FollowserviceproceduresProblemsofFlushing SystemshouldberefilledwithfreshfluidIntervalsare15,000to60,000milesBecarefulofstirringsludgeupinsystem!RecenteringaPressureDifferentialValveAfterflushingorworkonbrakesystemvalvebecomesoffcenterMakesureothersourcesnotturningonlightMustdeterminetypeofPressureDifferential ValveValvemaybeseparateorpartofM.C.
Re-centeringSinglePistonValvewithcenteringsprings
Re-centeringsinglepistonvalvewithoutcenteringsprings
Re-centeringTwoPistonValvewithCenteringSpringsServicingHydraulicSystemValvesMeteringValvesBrakeproblemscausedbybadmeteringvalve CanallowfrontbrakestolockprematurelyTestingmeteringvalve InspectbootforleakageMeteringvalvepressuretest(2methods) 1.Applybrakesandfeelstem 2.Pressurizesystemover40psiandopenfrontbleedertoseeifsystemfluidflows(shouldnotflow)ProportioningValveBrakeproblemscausedbybadproportioningvalve MaycausereardrumlockupTestingproportioningvalve Checkforleaks Check“splitpoint”pressureoperation(pg171L)Servicingofproportioningvalve CanonlyoverhaulnonintegralvalvesPg171LHeightSensingProportioningValveBrakeproblems
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