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精品文檔PLCautomaticbatchingandweighingsystemdesignTherearemanykindsofPLCdefinition.Theinternationalcommission(IEC)isdefinedasofPLCprogrammablecontrollerisakindofdigitalcomputingoperations,speciallydesignedfortheelectronicsysteminindustrialenvironmentapplicationanddesign.ItUSESprogrammableQi,usedinitsinternalstoragetoperformthelogicoperation,sequencecontrol,timing,countingandarithmeticoperationinstruction,andthroughdigital,analoginputandoutput,thecontrolvarioustypesorproductionprocess.Programmablecontrollerandrelatedequipment,shouldpresseasyandindustrialcontrolsystemasawhole,easytoextenditsfunctionprincipledesign.PLCwithcommunicationnetworkingfunction,itmakesPLCandPLC,betweenthePLCandthePCandotherintelligentequipmenttoexchangeinformationbetween,formingaunifiedwhole,realizescatteredcentralizedcontrol.MostPLChasRS-232interface,andsomebuilt-inhavetosupporttheircommunicationprotocolinterfaces.Ingredientsworkersreceivedailyproductionscheduling,willinturnforeachfeedstock.Accordingtohowmuchweighingingredients,firstcalculatedtheweightofeachcomponentinvariouscomponents,andthenthematerialbarrelsmaterialtaking,toelectronicsaysonthepackagingweighingAlongwiththedevelopmentofscienceandtechnology,Automaticbatchingandweighingsystemhasbeenwidelyusedinmetallurgy,coal,chemicals,buildingmaterialindustry,etc.Automaticbatchingandweighingsystemcanbesetaccordingtotheinputratioandflowcontrolofmaterialflow,therebyachievecontrolofproductqualityand精品文檔精品文檔yieldoftheobjectiveistorealizetheautomaticproductionprocess,andintelligent,enterprise'sscientificmanagement,safeandstableproductionandenergyconsumptionistheimportanttechnicalmeans.Computercontrolsystemintheproductionofingredientsusednotonlycanimprovetheyieldandqualityingredientsandgreatlyreducethelaborintensity,andposttoimproveproductionefficiency.Theauto-dispensationsystempermanentflowcontrolusesthePIDadjustment,thecurrentcapacitymeasurementcontrolismeasuresthedeviationandthefrequencyconversionvelocitymodulationunion.Introducestheflow-controlmodeandcontrolprocessofthesystembasedonthesystemsmanufacturingprocessoftheallocation.ThisessayalsoillustratesthehardwaresettingandsoftwaredesigningofPLCselection,frequencyconversioncontrolofallocationsystemindetail.Ingredientsworkerreceivesdailyproductionoperationsthetable,itwillturnforeachrawmaterialweighing?accordingtothenumberofingredients,firstcalculatetheweightofeachingredient,andthenthedrumsinavarietyofcomponentsinthereclaimerandsente-saidweighingonthefinalpackaged?Inthisprocess,theheavyworkloadoftheworkers,thehigherrorrate,weighingtheweightofnomonitoring,norecordsofproductiondatacannotguaranteetheproductionprocess?papertoPC,programming,programmablelogiccontroldevice(PLC),fieldbustechnologyandothermodernindustrialcontroltechnology,developedbyPC,asthehostcomputertoPLCasthenext-bitmachine'sautomaticbatchingsystem?throughouttheproductionprocess,oncetheproductionplanworkedout,thecomputerwillfollowplanforeachweighingrawmaterials,eliminatingtheneedformanualintervention?Inthisprocess,theworkersjusttogetmaterial,bythecomputerthatsenttheelectronicdatacheckingweight,reducetheworkloadofworkerstoimproveworkefficiency精品文檔精品文檔Automaticbatchingandweighingsystemisakindofintegratingtransportation,measuring,mixinginanonlineautomaticweighingapparatusmeasureddynamic.Thissystemconsistsofoneormoreingredientsbeltscales,canshownotonlytransientflowandtotalamountofconveyorbelt,canalsoaccordingtothevalueoftheinstantaneousflowdeviationtoadjusttothesizeofthefeedtoflow,constituteaclosersettingcontrolsystem,andachieveconstantflowofpurpose.Alongwiththerapiddevelopmentofindustrialproduction,electronicbeltscaleincreasingdemandofburdeningsystem,waswidelyappliedinapanofmetallurgy,power,chemicalindustry,foodindustryetcofprocesscontrol.Atthesametime,alongwiththecomputertechnologyandtherapiddevelopmentoftheautomaticcontroltechnology,thesystemapplicationtechnologymoreadvanced,moreextensive,fieldcantaketheschemeismoreagilediversity,and,duetothesystemoftencostly,usersoftheactualconditionsarealsodifferent.Therefore,careful,chooseareasonable,perfect,economicsolutionappearsespeciallyimportantAlongwiththeenterprisescaleexpansionanddevelopment,automaticbatchingcontrolsystemhasundergoneconsiderabledevelopmentBatchingproductionsystemisasysteminwhichavarietyofrawmaterialsaccordingtoacertainproportionaremixedtogether,forprocessingtoproduceaproductoftheprocessAmongthem,theingredientsareindispensableintheproductionofkeyingredients,accurateproductqualityhasimportantinfluenceWiththedevelopmentofinformationtechnologyandthedevelopmentofautomaticcontroltechnology,anewgenerationofbatchingcontrolsystemwilltowardsinformationandintellectualization.Inthispaperaprogrammablecontroller(PLC)asthecoreoftheautomaticbatchingcontrolsystem,completewithahighercost,theapplicationofautomaticblendingcontrolsystemPLCbecauseofitspowerful,easytouse,high精品文檔精品文檔reliability,isoftenusedasthefielddatagatheringandtheequipmentcontrol.Inthispaper,automaticbatchingsystemdevelopmentpresentsituation,applicationprospectsarediscussedinthispaper,thetraditionalingredientsonthebasisofthesystem,presentstheoveralldesignofthesystemandthebasicstructureofthesystem,andtherelatedequipment,suchaselectronicproportioningscalestructureandcontrolprinciple,technicalparameterswereintroducedThenthepapergivesthebatchingcontrolsystemelectricalcontrolpartofthemaincompositionandtheuseofPLCrealizefieldbatchingequipmentdynamiccoordinatedcontrolmethods,therebyenablingtheproportioningsystemcanworkautomaticallyaccordingtothedemandfeeding,weighing,batchingprocess,wellpresentedbatchingcontrolsystempartofthecontrolprocessIntheactualoperation,toachievethedesiredresults,forothercontrolsystemalsohastheverygoodreferencevalue.TheoveralldesignphilosophyoftheAutomaticbatchingandweighingsystemofthebeltis:Beforethebeltisputintooperation,thesettlementvalueoftheflowofthesuppliesisestablishedonthekeyboardbythetocarryonthebelt.Afterthesystemisputintonormalrunning,loadingsignalofthebeltthattheone-chipcomputersamplesandthespeedsignalleaves,walkbeltspeedsignalandbeltinstantaneousweight,unitoflengthisitcancalculateoutbelttwinklingofaneyeflowFofsuppliestomultiply(t).Theflowcanbeinchargeofthenumberandshow,offerthecraftdatatotoconsultinthetwinklingofaneye.8031systemsandthencomparetheactualvalueoftheflowinsteadoftheestablishingvalue,calculateoutcontrollingamountviafterPIDregulatesoperation,andthenchangeintotheelectriccurrentandoutputthesignal,andthenenlargedandcontrolledleadingtheopenangleofsiliconcontrolledrectifier,realizeregulatingthefunctionoftheelectricityelectromechanicalmagnetism精品文檔精品文檔clutchexcitationelectriccurrentofslipperydifference,thusregulatetherotationalspeedoftheslipperydifferenceelectricalmachineryofexecutivebody,enabletransportingtheflowofsuppliesonbeltstostabilizeintheadjacentplaceofsettlementvalueasmuchaspossible,haveagoodstaticindexanddynamicperformance.Themainfunctionsaremonitoringsoftware,accordingtotheproductionofformulaandyieldtargetweighingprocessofautomaticcontrol,statisticdatamanagementandweighingachieveprint.Systemsoftwarehasavarietyofon-sitecontrolmodeandtheinput,aformulaofadaptingtodifferentengineeringrequirements,userscansetalarmprinttimeparameters,usethemenuinterface,easytouse,userscanthroughthemouseorkeyboardoperateontheingredients,controlandmanagementsystem.Throughcomparativeanalysiscontrolsystemsandcomputercontrolsystemisonitsownfeatures,andestablishasystembasedontheoveralldesigncontrolsystemofthought,tofocusoncontrolanddecentralizedadministrationforguidingprinciplesandusethecomputerandPLCmakeuptheformofastructuretoachievethegoal.controlsystems.Secondonahardwaresystem,includingtheoldmachineofchoice,sensorsandweighthechoiceofthatinstrument.theupperintheeconomyandmeettherequirementsofthepracticalprinciple,bycomparingIPandbrandpersonalcomputersanddecidedtousethecomputer,thefamousbrandintheproductionislargelycompletecontrolof,throughcomparativeanalysisselectionofgermansiemenss7-200seriesofthePLC.PLChighreliabilitycanmeetthedemandsofcontrol.thesensorselectionoftheresistancestraininweighthechoiceofsensor,themainconsiderationofthequantumandprecisiontotwoitems,thealgorithmsandcontrolofthePLCcontrol.thisschemeofcontrolefficiencyandaccuracyofrelativelyhigh,withallsectorsoftheingredientsproducedaverygoodandguidingroleof精品文檔精品文檔theapplication.PLC 自動配料稱重系統(tǒng)的設(shè)計PLC的定義有許多種。國際委員會(IEC)的定義是:可編程控制器是一種數(shù)字運算操作,專為在工業(yè)環(huán)境下應(yīng)用而設(shè)計的電子系統(tǒng)。它采用可編程序的氣,用來在其內(nèi)部存儲執(zhí)行邏輯運算,順序控制,定時,計數(shù)和算術(shù)運算指令,并通過數(shù)字式,模擬式的輸入和輸出,控制各種類型或生產(chǎn)過程。可編程控制器及其有關(guān)設(shè)備,都應(yīng)按易于與工業(yè)控制系統(tǒng)作為一個整體,易于擴充其功能的原則設(shè)計。PLC具有通信聯(lián)網(wǎng)的功能,它使PLC與PLC,PLC與PC之間的信息交換和其他智能設(shè)備之間,形成一個統(tǒng)一的整體,實現(xiàn)分散集中控制。多數(shù)PLC具有RS-232接口,還有一些內(nèi)置有支持各自通信協(xié)議的接口。配料工人收到每天的生產(chǎn)調(diào)度,將依次對每種原料。根據(jù)多少稱量配料,先計算每種成分的重量的各個部件,然后料桶料,電子稱上的包裝稱重隨著科學技術(shù)的發(fā)展,自動配料稱重系統(tǒng)已廣泛應(yīng)用在冶金,煤炭,化工,建材等行業(yè),自動配料稱重系統(tǒng)可以根據(jù)輸入的比例和物質(zhì)流的流量控制,從而實現(xiàn)產(chǎn)品質(zhì)量和產(chǎn)量的控制目標是實現(xiàn)生產(chǎn)過程自動化,智能化,企業(yè)的科學管理,安全穩(wěn)定生產(chǎn)和能源消耗的重要技精品文檔精品文檔術(shù)手段。在配料生產(chǎn)過程計算機控制系統(tǒng)的使用不僅可以提高藥材產(chǎn)量和質(zhì)量,大大降低勞動強度,提高生產(chǎn)效率和后。自動配料系統(tǒng)的恒流量控制采用PID調(diào)節(jié),流量測量控制措施和變頻調(diào)速的結(jié)合偏差。介紹了流控制模式和基于控制分配系統(tǒng)的制造過程的系統(tǒng)過程。本文闡述了硬件設(shè)置和軟件PLC的選型設(shè)計,詳細的分配系統(tǒng)的變頻控制。配料工人接到日常生產(chǎn)作業(yè)表,將各原料按配方稱量?數(shù),首先計算各成分的重量,然后在取料機各種部件的鼓和發(fā)送電子秤在最終包裝在這個過程中,工人的工作量大,出錯率高,體重沒有監(jiān)測體重,沒有生產(chǎn)數(shù)據(jù)的記錄不能保證生產(chǎn)過程進行編程,?PC,可編程邏輯控制器(PLC),現(xiàn)場總線技術(shù)等現(xiàn)代工業(yè)控制技術(shù),由PC機作為上位機,PLC作為下一個位機的自動配料系統(tǒng)?在整個生產(chǎn)過程中,一旦生產(chǎn)計劃的制定,計算機將按照每個稱量原材料計劃,消除在這個過程中需要人工干預(yù)?,工人們只是為了得到材料,通過發(fā)送電子數(shù)據(jù)采取計算機ng的重量,降低了工人的工作量,提高工作效率自動配料稱重系統(tǒng)是一種集運輸,測量,在一個在線自動稱重裝置測量動態(tài)混合。該系統(tǒng)由一個或多個配料皮帶秤,不僅能夠顯示瞬時流量和輸送帶的總金額,也可以根據(jù)瞬時流量偏差值來調(diào)整進料流量大小,構(gòu)成一個緊密的設(shè)定控制系統(tǒng),實現(xiàn)恒流的目的。隨著工業(yè)生產(chǎn)的迅速發(fā)展,電子皮帶秤配料系統(tǒng)的需求日益增加,被廣泛應(yīng)用于泛冶金,電力,化工,食品等行業(yè)的工藝控制。同時,隨著計算機技術(shù)和自動控制技術(shù)的飛速發(fā)展,該系統(tǒng)所應(yīng)用的技術(shù)更先進,更廣泛的領(lǐng)域,可以采取的方案更加靈活多樣,而且,由于系統(tǒng)往往耗資巨大,用戶的實際條件也不同。因此,小心,選擇一個合理的,完美的,經(jīng)濟的解決方案就顯得尤為重要精品文檔精品文檔隨著企業(yè)規(guī)模的擴大和發(fā)展,自動配料控制系統(tǒng)取得了長足的發(fā)展配料生產(chǎn)系統(tǒng)是一個系統(tǒng)中,按一定比例的各種原料混合在一起,加工出其中的工藝產(chǎn)品,成分中的關(guān)鍵成分的生產(chǎn)必

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