月28日主任講解課件srb dcbooms培訓(xùn)

1三仁寶業(yè)電動高空車培訓(xùn)2DCBoomsServiceTraining

DCBoomsCourseOutlineIntroduction介紹Products產(chǎn)品

Z30/20N,Z30/20NRJ,Z34/22DC,Z34/22BI-Energy,Z45/25DC,Z45/25BI-EnergyMachineWalkAround

ProductFamiliarization熟悉產(chǎn)品/產(chǎn)品入門

ChassisComponentsandConnections底盤部件和線路 BoomComponents臂桿部件 PlatformComponentsandConnections平臺部件和線路UnitFunctionalityandProperOperation

3DCBoomsServiceTrainingHydraulicControlSystem液壓控制系統(tǒng)HydraulicSymbolsLegend液壓符號圖例TypicalZ30/Z34HydraulicSchematic典型的Z30/Z34液壓示意圖BrakeReleaseFunction松剎功能 FunctionOverview功能總覽 IsolatedSchematic獨立示意圖SteeringFunction轉(zhuǎn)向功能

FunctionOverview功能總覽 IsolatedSchematic獨立示意圖BoomFunctions臂桿功能

FunctionOverview功能總覽 IsolatedSchematics獨立示意圖HydraulicSchematic

液壓示意圖 Z30/Z34SchematicZ30/Z34示意圖 Z30/Z34FunctionManifoldZ30/Z34功能。。。 Z30/Z34JibManifoldZ30/Z34短臂。。。4DCBoomsServiceTrainingElectricalControlSystem電力控制系統(tǒng)

ElectricalSymbolsLegend電力符號圖例TypicalDCBoomElectricalSchematic典型的DCBoom電力示意圖GESCircuitNumberandWireColorsGES電路號碼和電線顏色ElectricalSchematicBreakdown電力示意圖細目

BaseControlFunctions基礎(chǔ)控制功能 IsolatedBaseControlsSchematics獨立基礎(chǔ)控制示意圖PlatformControlFunctions平臺控制功能 IsolatedPlatformControlsSchematics獨立平臺控制功能示意圖 DriveFunction驅(qū)動功能IsolatedSepExDriveSchematic獨立SepEx驅(qū)動系統(tǒng)示意圖IsolatedDriveJoystickSchematic獨立驅(qū)動操縱桿示意圖PerformanceCharacteristicsoftheSepExControllerSepEx控制器性能特點SepExLowCurrentConnectionsSepEx弱電流線路SepExHighCurrentConnectionsSepEx強電流線路SepExPinOutsSepEx插腳引線Z30/Z34ElectricalSchematicZ30/Z34電力示意圖5DCBoomsServiceTrainingDCBoomsMachineSetupReliefValveAdjustment泄壓閥調(diào)整

SystemRelief系統(tǒng)泄壓 PrimaryBoomDownRelief主臂桿下降泄壓SecondaryBoomDownRelief輔臂桿下降泄壓PrimaryBoomExtendRelief主臂桿延伸泄壓TurntableRotateRelief轉(zhuǎn)盤旋轉(zhuǎn)泄壓BoomSpeedAdjustment臂桿速度調(diào)整

6DCBoomsServiceTrainingFaultHandlingandTroubleshooting故障處理/排除RetrievingSepExFaults修復(fù)SepEx故障SepExFaultCodeDescriptionSepEx故障代碼描述Troubleshooting故障排除

DriveFaults驅(qū)動系統(tǒng)故障BoomFaults臂桿故障Quiz測驗7DCBooms

ProductFamiliarization

熟悉DCBooms

產(chǎn)品8DCBoomsProductFamiliarization

ProductNomenclature產(chǎn)品命名規(guī)則

GenieZ-30/20NRJZZ-Boom(Articulating)曲臂(關(guān)節(jié)式)30PlatformFloor30FeetWhenFullyElevated平臺地板完全升起時達30英尺高2020’Maximumoutreach水平延伸20英尺NNarrowChassis窄型底盤RJRotatingJib旋轉(zhuǎn)短臂9DCBoomsProductFamiliarizationProductSerialNumberPlateInformationandLocation

產(chǎn)品序列號牌信息和位置Maximumcapacities承載能力Schematicnumbers示意圖號碼Serialnumberandmanufacturedate序列號和生產(chǎn)日期Machinecompliance儀器柔度10DCBoomsProductFamiliarizationProductFamiliarization 熟悉產(chǎn)品ChassisComponentsandConnections底盤部件和線路BoomComponents臂桿部件PlatformComponentsandConnections平臺部件和線路11DCBoomsProductFamiliarizationProductFamiliarization熟悉產(chǎn)品ChassisComponentsandConnections底盤部件和線路Non-SteerEnd無尾轉(zhuǎn)向12DCBoomsProductFamiliarizationCurtisSepEx1244DCmotorcontroller柯蒂斯SepEx1244DC馬達控制器Diodeprintedcircuitboard二極管印刷電路板10APumpmotorstartfuse10A泵馬達啟動熔斷器PR2MainpowerunitcontactorandfusePR2主動力裝置接觸器和熔斷器PR1DrivecontactorandfusePR1驅(qū)動接觸器和熔斷器PR3AuxiliarypowerunitcontactorandfusePR3輔助動力裝置和熔斷器13DCBoomsProductFamiliarizationSeparatelyexciteddrivemotors獨立激發(fā)的驅(qū)動馬達Drivemotorarmaturecables驅(qū)動馬達電樞線纜CR20controlrelayforpumpmotorstart驅(qū)動泵馬達啟動C20控制繼電器MolexplugconnectionMolex插頭接線Malfunctionindicatorlamp故障指示燈Drivemotorfieldwires驅(qū)動馬達被覆線14Driveenablelimitswitch啟動驅(qū)動限制開關(guān)Ringgear/wormdrive環(huán)形齒輪/鍋輪驅(qū)動Zerkfittingforringgearlubrication環(huán)形齒輪潤滑油加油嘴Char-Lynnrotatemotor焦林旋轉(zhuǎn)馬達Zerkfittingsforwormdrivelubrication蝸輪驅(qū)動潤滑油加油嘴DCBoomsProductFamiliarization15ProductFamiliarization熟悉產(chǎn)品ChassisComponentsandConnections底盤部件和線路LeftSide左側(cè)ChassisComponents底盤部件TorqueHubs扭矩輪轂DCBoomsProductFamiliarization16DCBoomsProductFamiliarizationTorquehub扭矩輪轂(4)6voltgroupL16350AHbatterieswiredinseriesfor24Volts(4組)6伏L16350AH電池組串聯(lián)后為24伏AndersonPlugAnderson插頭17ProductFamiliarization熟悉產(chǎn)品ChassisComponentsandConnections底盤部件和線路SteerEnd(FrontEnd)轉(zhuǎn)向端(前端)SteeringandComponents轉(zhuǎn)向系統(tǒng)和元件DCBoomsProductFamiliarization18DCBoomsProductFamiliarizationTierod轉(zhuǎn)向橫拉桿DualactingsteercylinderPotholeprotector凹陷路面保護器48VCharger48V充電器Frontwheelsareonspindles.Nodrivemotors前輪在車軸上。無驅(qū)動馬達Anti-staticstrap抗靜電皮帶Chargerampmeterandplug充電器電流表和插頭19DCBoomsProductFamiliarizationProductFamiliarization熟悉產(chǎn)品ChassisComponents底盤部件RightSide右側(cè)20DCBoomsProductFamiliarizationTorquehub扭矩輪轂(4)6voltgroupL16350AHbatterieswiredinseries6伏L16350AH電池組串聯(lián)AndersonPlugAnderson插頭21DCBoomsProductFamiliarizationProductFamiliarization熟悉產(chǎn)品TurntableComponents轉(zhuǎn)盤部件Controlsside控制面板22DCBoomsProductFamiliarizationEmergencystopbutton“緊急停機”按鈕Hourmeter計時器Jibrotate短臂旋轉(zhuǎn)開關(guān)Jibup/down短臂上升/下降開關(guān)Functionenableswitch功能啟用開關(guān)15ampcircuitbreakerforcontrols15A電路斷路器Secondaryup/down輔臂桿上升/下降開關(guān)Turntablerotate轉(zhuǎn)盤旋轉(zhuǎn)開關(guān)Platformrotate平臺旋轉(zhuǎn)開關(guān)Boomext/ret主臂桿延伸/收縮開關(guān)Platformlevel平臺調(diào)平開關(guān)Primaryup/down主臂桿上升/下降開關(guān)Auxiliaryenableswitch輔助動力開關(guān)Keyswitch平臺/關(guān)/地面選擇鑰匙開關(guān)GroundControlPanel地面控制面板23DCBoomsProductFamiliarizationBackviewofbasecontrolswitchpanel基本控制切換面板后部視圖Connectorforplatformoverloadcontroller(C32)平臺超載控制連接器(C32)AudibleDescentAlarm下坡音響警報AudibleTiltAlarm斜坡音響警報GroundControlPanel地面控制面板24DCBoomsProductFamiliarizationConnector1,2,3,and4連接器1,2，3，4Tiltlevelsensor斜坡角度傳感器FunctionManifoldControlrelays控制繼電器WireTerminalStrip線纜接線條25DCBoomsProductFamiliarizationWireTerminalstrip線纜接線條Controlrelays控制繼電器ControlrelaysDetailDecal控制繼電器參數(shù)標(biāo)貼26DCBoomsProductFamiliarizationConnectorC2B(Black)連接器C2B(黑)ConnectorC3B(Green)連接器C3B(綠)ConnectorC4B(Brown)連接器C4B(棕)ConnectorC1B(Gray)連接器C1B(灰)24VandB-MainpowertoplatformconnectorC7BC7B平臺連接器24V和B-主動力27DCBoomsProductFamiliarizationFunctionmanifoldDriveMotorcircuitbreaker(B-)驅(qū)動發(fā)動機電路斷路器SepexcontrollermalfunctionindicatorlightSepex控制器故障指示燈Tiltlevelsensor傾斜角度感應(yīng)器28DCBoomsProductFamiliarizationProductFamiliarization熟悉產(chǎn)品TurntableComponents轉(zhuǎn)盤部件PowerUnitSide動力裝置面29DCBoomsProductFamiliarizationHydraulicreservoir液壓缸48voltdcmotorandpumpassembly(Main)24voltauxiliarymotorandpumpassembly(Auxiliary)Ballvalve球閥Returnfilter回流過濾器30DCBoomsProductFamiliarizationProductFamiliarization熟悉產(chǎn)品BoomComponents臂桿部件31DCBoomsProductFamiliarizationPrimaryboom主臂桿Secondaryboom輔臂桿Extensionboomtube延伸臂管Z30boomcomponentsZ30臂桿部件32DCBoomsProductFamiliarizationSlaveCylinder工作缸Primaryliftcylinder主臂桿上升油缸Secondaryliftcylinder輔臂桿上升油缸Uppermidpivot上垂直立柱Lowermidpivot下垂直立柱Z30boomcomponentsZ30臂桿部件33LS1PrimaryboomretractedLS2PrimaryboomstowedDCBoomsProductFamiliarizationLS4SecondaryboomstowedZ30boomcomponentsZ30臂桿部件34DCBoomsProductFamiliarizationPrimaryboomcomponents主臂桿部件Cabletrack鋼纜導(dǎo)軌JibRotator短臂旋轉(zhuǎn)體35ICBoomsProductFamiliarizationBoomextensiontubeJibassemblySlavecylinderplatformlevelBoomextendandJibcomponents臂桿延伸和短臂部件JibcylinderPlatformrotatorandCounterbalancemanifoldJibbellcrankJibmanifoldJibrotatorandCounterbalancemanifold36DCBoomsProductFamiliarizationProductFamiliarization熟悉產(chǎn)品PlatformComponentsandConnections平臺部件和線路37DCBoomsProductFamiliarizationPlatformcontrolboxACpowertoplatformoutletLiteratureboxLanyardattachmentpointFootswitchLanyardattachmentpoint38DCBoomsProductFamiliarizationEverypieceofaerialequipmentmusthaveanANSIManualofResponsibilities,amodelandserialnumberspecificOperator’sManual,andanAEMSafetyManualatalltimes.ANSImanualofresponsibilitiesANSI責(zé)任手冊O(shè)perator’smanual操作員手冊AEMsafetymanualAEM安全手冊39DCBoomsProductFamiliarizationEmergencystopbutton“緊急停機”按鈕Horn喇叭按鈕Drive/Steerjoystick用于驅(qū)動功能的比例控制手柄和用于轉(zhuǎn)向功能的操縱桿Platformlevel平臺調(diào)平開關(guān)Primaryextend/retract主臂桿延伸/收縮開關(guān)DriveenableLED驅(qū)動啟用指示燈OverloadoptionLED平臺過壓指示燈OutoflevelLED機器非水平指示燈Platformrotate平臺旋轉(zhuǎn)開關(guān)Auxiliaryenable輔助動力開關(guān)DriveEnableToggle驅(qū)動啟用開關(guān)Boomfunctionspeedcontroller臂桿操作速度控制器Secondaryup/down輔臂桿上升/下降開關(guān)Primaryup/down主臂桿上升/下降開關(guān)Jibrotate短臂旋轉(zhuǎn)開關(guān)Jibup/down短臂上升/下降開關(guān)Turntablerotate轉(zhuǎn)盤旋轉(zhuǎn)開關(guān)40DCBoomsProductFamiliarizationHorn操縱桿喇叭接觸器Boomfunctionspeedcontroller臂桿功能速度控制器Functionselectswitches功能選擇開關(guān)Emergencystopbuttoncontacts“緊急停機”按鈕接觸器Drive/SteerJoystick用于驅(qū)動功能的比例控制手柄和用于轉(zhuǎn)向功能的操縱桿41DCBoomsProductFamiliarizationJibManifoldconnectorFootswitchconnector

Connector4P(Brown)

Connector2P(Black)

Connector3P(Green)

Connector1P(Gray)TiltalarmB-terminalStrip

Connector4P(Brown)

Connector2P(Black)

Connector3P(Green)

Connector1P(Gray)24VandB-MainpowerconnectorC7P42DCBoomsProductFamiliarization

Connector4P(Brown)

Connector2P(Black)

Connector3P(Green)

Connector1P(Gray)Connector47(JibManifold)FootswitchconnectorConnector7P(MainPower)43DCBoomsServiceTrainingUnitFunctionalityandProperOperationAudiblealarmsoundsandTurntableoutoflevelLEDilluminatesattheplatformcontrolswhenTurntableisoutoflevelgreaterthan4.5degrees當(dāng)轉(zhuǎn)盤傾斜超過4.5度時，平臺控制面板上的音響報警聲音和轉(zhuǎn)盤非水平指示燈將會變亮Allfunctionsoperateatfullspeedfromthebasecontrols基礎(chǔ)控制中所有的功能都設(shè)置為全速操作Boomfunctionsspeedsarecontrolledbytherotarycontrollerontheplatformbox臂桿功能速度由平臺箱上的旋轉(zhuǎn)控制器控制。Drivespeedisreducedto.7mphoutofthestowedpositio處于非裝載位置時發(fā)動機速度降至.7mph44DCBoomsService

TrainingHydraulicControlSystem液壓控制系統(tǒng)45HydraulicSymbolsLegend液壓符號圖例46TypicalZ30/Z34HydraulicSchematic

典型的Z30/Z34液壓示意圖47HydraulicControlSystem液壓控制系統(tǒng)BrakeRelease松剎FunctionOverview功能總覽IsolatedHydraulicSchematic獨立液壓示意圖

48HydraulicControlSystem液壓控制系統(tǒng)BrakeReleaseFunctionOverview松剎功能總覽BrakesarespringappliedPressuremustbeappliedtoreleasethebrakesBrakesarereleasedwhentheoperatorattemptstopropelthemachinebysteppingonthefootswitchanddeflectingthedrivecontrollerThemachineispropelledelectricallyandcanonlybeoperatedfromtheplatformcontrolsTheelectricpumpmotorshouldshutoffwhenthebrakesarefullyreleased

49HydraulicControlSystem液壓控制系統(tǒng)BrakeReleaseIsolatedHydraulicSchematic松剎獨立液壓示意圖

50HydraulicControlSystem液壓控制系統(tǒng)SteerFunction轉(zhuǎn)向功能FunctionOverview功能總覽IsolatedHydraulicSchematic獨立液壓示意圖

51HydraulicControlSystem液壓控制系統(tǒng)SteerFunctionOverview轉(zhuǎn)向功能總覽Steerfunctionoperatesatupto2.1GPM轉(zhuǎn)向功能操作可達到2.1GPMSteeringspeedwillbereducedwhilesimultaneouslyoperatingaboomfunctionasallhydraulicfunctionsareinparallel同時操作臂桿功能時轉(zhuǎn)向速度將會降低，因為所有的液壓功能是同步進行的Steeringcanonlybeoperatedfromtheplatformcontrols轉(zhuǎn)向功能只能從平臺控制面板操作

52HydraulicControlSystem液壓控制系統(tǒng)SteerFunctionIsolatedHydraulicSchematic轉(zhuǎn)向功能獨立液壓示意圖

53HydraulicControlSystem液壓控制系統(tǒng)BoomFunctions臂桿功能BoomFunctionsOverview臂桿功能總覽IsolatedIndividualHydraulicSchematics獨立個別液壓示意圖

54HydraulicControlSystem液壓控制系統(tǒng)BoomFunctionsOverview臂桿功能總覽Allboomfunctionsareoperatedatfullspeedfromthebasecontrols基礎(chǔ)控制中所有的功能都設(shè)置為全速操作AllboomfunctionsareproportionalfromtheplatformcontrolswiththeuseofasingleproportionalvalveAllhydraulicfunctionsareinparallel所有液壓功能都是并行操作的Lossinfunctionspeedswilloccurwhileoperatingmultiplefunctions進行多功能操作時功能的速度會有損失55HydraulicControlSystem液壓控制系統(tǒng)TurntableRotateIsolatedHydraulicSchematic轉(zhuǎn)盤旋轉(zhuǎn)獨立液壓示意圖

56HydraulicControlSystem液壓控制系統(tǒng)SecondaryBoomIsolatedHydraulicSchematic輔臂桿獨立液壓示意圖

57HydraulicControlSystem液壓控制系統(tǒng)PrimaryBoomIsolatedHydraulicSchematic主臂桿獨立液壓示意圖

58HydraulicControlSystem液壓控制系統(tǒng)ExtendWithRotatingJibIsolatedHydraulicSchematic旋轉(zhuǎn)短臂延伸獨立液壓示意圖

59HydraulicControlSystem液壓控制系統(tǒng)ExtendWithoutRotatingJibIsolatedHydraulicSchematic無旋轉(zhuǎn)短臂延伸獨立液壓示意圖

60HydraulicControlSystem液壓控制系統(tǒng)PlatformLevelIsolatedHydraulicSchematic

61HydraulicControlSystem液壓控制系統(tǒng)JibRotateIsolatedHydraulicSchematic短臂旋轉(zhuǎn)獨立液壓示意圖

62HydraulicControlSystem液壓控制系統(tǒng)JibUp/DownIsolatedHydraulicSchematic短臂上升/下降獨立液壓示意圖

63HydraulicControlSystem液壓控制系統(tǒng)PlatformRotateIsolatedHydraulicSchematic平臺旋轉(zhuǎn)獨立液壓示意圖

64Z30/Z34HydraulicSchematicZ30/Z34液壓示意圖65Z30/Z34FunctionManifold66Z30/Z34JibManifold67DCBoomsService

TrainingElectricalControlSystem電氣控制系統(tǒng)68ElectricalControlSystem電力控制系統(tǒng)ElectricalSymbolsLegend電力符號圖例69ElectricalControlSystem電力控制系統(tǒng)TypicalDCBoomElectricalSchematic典型的DCBoom電力示意圖70ElectricalControlSystem電力控制系統(tǒng)Circuits#1-#19(Cable2)Circuits#1-#19線路(線纜2)ColorAbbreviationCircuit#FunctionREDRED1PrimaryBoomUpRED/BLACKRED/BLK2PrimaryBoomDownRED/WHITERED/WHT3PrimaryBoomUp/DownFCProportionalWHITEWHT4TurntableRotateLeftWHITE/BLACKWHT/BLK5TurntableRotateRightWHITE/REDWHT/RED6TurntableRotateRight/LeftFCProportionalBLACKBLK7PrimaryBoomExtendBLACK/WHITEBLK/WHT8PrimaryBoomRetractBLACK/REDBLK/RED9PrimaryBoomExtend/RetractFCProportionalBLUEBLU10SecondaryBoomUpBLUE/BLACKBLU/BLK11SecondaryBoomDownBLUE/WHITEBLU/WHT12SecondaryBoomUp/DownFCProportionalBLUE/REDBLU/RED13DriveEnableLimitSwitchORANGEORG14PlatformLevelUpORANGE/BLACKORG/BLK15PlatformLevelDownORANGE/REDORG/RED16

GREENGRN17PlatformRotateLeftGREEN/BLACKGRN/BLK18PlatformRotateRightGREEN/WHITEGRN/WHT19JibSelect71ElectricalControlSystem電力控制系統(tǒng)Circuits#20-#26(#22inConnector7)#20-#26線路(連接器7中的#22)ColorAbbreviationCircuit#FunctionREDRED20UnfusedBatterySupplyWHITEWHT21IgnitionSupplyBLACKBLK22KeySwitchPowerToPlatformE-StopWHITEWHT23PowerToPlatformWHITEWHTTB24EnginePowerWHITEWHTTP24PlatformE-StopPowerWithFootSwitchEnabledWHITE/BLACKWHT/BLKTB25PowerToOilPressureSenderREDREDTP25PlatformE-StopPowerWithFootSwitchDisabledWHITE/REDWHT/REDTB26PowerToCoolantTemperatureSenderBLACKBLKTP26PlatformE-StopPower72ElectricalControlSystem電力控制系統(tǒng)Circuits#27-#45(Cable1)andCircuit#134ColorAbbreviationCircuit#FunctionREDRED27AuxiliaryPowerRED/BLACKRED/BLK28PlatformLevelAlarmRED/WHITERED/WHT29DriveMotorStroke(Speed)WHITEWHT30ForwardWHITE/BLACKWHT/BLK31ReverseWHITE/REDWHT/RED32BrakeBLACKBLK33StartBLACK/WHITEBLK/WHT34StartAid(GlowPlugorChoke)BLACK/REDBLK/RED35EngineSpeedSelectBLUEBLU36SteerClockwiseBLUE/BLACKBLU/BLK37SteerCounterClockwiseBLUE/WHITEBLU/WHT38GasBLUE/REDBLU/RED39LPORANGEORG40LimitSwitchSignalStowedORANGE/BLACKORG/BLK41RPMSignalORANGE/REDORG/RED42BoomRetractedSignalGREENGRN43JibUpGREEN/BLACKGRN/BLK44JibDownGREEN/WHITEGRN/WHT45ACGeneratorREDRED134KeySwitchPowerToCEPlatformOverload73ElectricalControlSystem電力控制系統(tǒng)ExceptionsForDCBoomsColorAbbreviationCircuit#FunctionRED/WHITERD/WH324VPowertoCR1andCR2WHITE/REDWH/RD6MultiFunctionFlowControlBLACK/REDBK/RD9HornBLUE/WHITEBL/WH12FootSwitchPowerORANGE/REDOR/RD16DriveEnableBypassSwitchGREEN/WHITEGR/WH19LiftPumpEnableREDRD2024VBatteryPowerRED/WHITERD/WH29JoystickHigh(11VFromSepEx)WHITE/REDWH/RD32JoystickLow(ResistedReturntoB-)ORANGE/REDOR/RD4248VToPowerSepExORANGEOR46JibRotateLeftORANGE/BLACKOR/BK47JibRotateRightRED/WHITERD/WH48BrakeReleaseBLACKBK49PrimaryBoomFullyRetractedWHITEWH50PrimaryBoomFullyStowedBROWNBR5210AFusedBatteryNegative74ElectricalControlSystem電力控制系統(tǒng)BaseControlsTerminalStripSpecificTerminalLocationTerminallocationscorrespondwithcircuitnumbersDiodelocationsandorientationComponentandlocationdescriptions75ElectricalControlSystem電力控制系統(tǒng)BaseControlFunctions基礎(chǔ)控制功能76ElectricalControlSystem電力控制系統(tǒng)IsolatedBaseControlFunction1獨立基礎(chǔ)控制功能177ElectricalControlSystem電力控制系統(tǒng)IsolatedBaseControlFunction1獨立基礎(chǔ)控制功能178ElectricalControlSystem電力控制系統(tǒng)IsolatedBaseControlFunction2獨立基礎(chǔ)控制功能279ElectricalControlSystem電力控制系統(tǒng)IsolatedBaseControlFunction2獨立基礎(chǔ)控制功能280ElectricalControlSystem電力控制系統(tǒng)IsolatedAuxiliaryBaseControlFunction1獨立輔助基礎(chǔ)控制功能181ElectricalControlSystem電力控制系統(tǒng)IsolatedAuxiliaryBaseControlFunction1獨立輔助基礎(chǔ)控制功能182ElectricalControlSystem電力控制系統(tǒng)IsolatedAuxiliaryBaseControlFunction2獨立輔助基礎(chǔ)控制功能283ElectricalControlSystem電力控制系統(tǒng)IsolatedAuxiliaryBaseControlFunction2獨立輔助基礎(chǔ)控制功能284ElectricalControlSystem電力控制系統(tǒng)PlatformControlFunctions平臺控制功能85ElectricalControlSystem電力控制系統(tǒng)IsolatedPlatformControlFunction1獨立平臺控制功能186ElectricalControlSystem電力控制系統(tǒng)IsolatedPlatformControlFunction1獨立平臺控制功能187ElectricalControlSystem電力控制系統(tǒng)IsolatedPlatformControlFunction2獨立平臺控制功能288ElectricalControlSystem電力控制系統(tǒng)IsolatedPlatformControlFunction2獨立平臺控制功能289ElectricalControlSystem電力控制系統(tǒng)SepExDriveIsolatedSchematic獨立SepEx驅(qū)動示意圖90ElectricalControlSystem電力控制系統(tǒng)DriveJoystickIsolatedSchematic獨立驅(qū)動操縱桿示意圖91ElectricalControlSystem電力控制系統(tǒng)PerformanceCharacteristicsofSEPEXControllerSEPEX控制器的性能特點ArclessmaincontactorcontrolStatusLEDflasheserrorcodeinformation(ongroundcontrolboxandcontroller)FullyprotectedinputsShortcircuitprotectedoutputsLineartemperatureandvoltagefold-backonarmatureandfieldcurrentsPWMdriversforpull-inandholdingcurrentsfordrivecontactorandbrakereleaserelayActivePowerOnSelfTest(POST)(e.g.,checksforopeninarmature,fieldcircuits)Run-timediagnosticsInternalandexternalwatchdogtimersensurepropersoftwareoperation92ElectricalControlSystemCurtisSepEx1244LowCurrentConnections93ElectricalControlSystemCurtisSepEx1244HighCurrentConnectionsF1Field1F2Field2B+BatteryPositive電瓶正極B-BatteryNegative電瓶負極M-ArmatureNegative電樞負極94ElectricalControlSystemCurtisSepEx1244PinOuts95ElectricalControlSystemCurtisSepEx1244PinOuts96ElectricalControlSystemZ30/Z34ElectricalSchematicPage197ElectricalControlSystemZ30/Z34ElectricalSchematicPage298DCBoomsService

TrainingConfigurationandSpeedTuning99DCBoomsMachineSetUp

DCBooms機械設(shè)置ReliefValveAdjustmentAllhydraulicsystemshaveatleastonereliefvalvetoprotectthepumpandothercomponents所有的液壓系統(tǒng)都至少有一個安全閥保擴Oftentimestherearemultiplereliefvalvestoprotectindividualcomponentsorlimitthepressureinindividualcircuits100DCBoomsMachineSetUpReliefValveSettings101DCBoomsMachineSetUp102DCBoomsMachineSetUp103DCBoomsMachineSetUp104DCBoomsMachineSetUp105DCBoomsMachineSetUp106DCBoomsMachineSetUpBoomSpeedAdjustmentsBoomspeedsareproportionalbyuseoftheOEMrotarycontrollerandflowcontrolvalveBoomspeedsareonlyproportionalfromtheplatformcontrolsZ30N,Z34DCandBi-Energy,andZ45DCBoomsuseacommonrotarycontrollerandtheyarealladjustedusingthesameprocedure107DCBoomsMachineSetUp108DCBoomsMachineSetUpMaintainingtheboomfunctionspeedcontrolleratthepropersettingsisessentialtosafemachineoperation.Theboomfunctionspeedcontrollershouldoperatesmoothlyandprovideproportionalspeedcontrolthroughitsentirerangeofmotion.109DCBoomsMachineSetUp110DCBoomsMachineSetUp111DCBoomsService

TrainingFaultHandlingandTroubleshooting112FaultHandlingandTroubleshooting

故障處理與排除SepExDriveMotorcontrollerTheCurtisSepExDrivemotorcontrollerprovidesonboarddiagnosticsdisplaying“blip”codeswhenfaultsoccurduetothefailureofdriverelatedcomponentsBlipcodesareONLYforfaultsrelatedtodrivefunctionfailureSepExblipcodesareNOTrelevanttoanyotherfunctionfailuresi.e.steerorboomfunctionsSepExDOEScontrolandmonitorbraking113FaultHandlingandTroubleshooting114FaultHandlingandTroubleshooting115FaultHandlingandTroubleshooting116FaultHandlingandTroubleshooting117FaultHandlingandTroubleshootingTroubleshooting故障排除DriveFaults驅(qū)動故障BoomFaults臂桿故障118FaultHandlingandTroubleshootingDriveFaults119FaultHandlingandTroubleshootingDriveFaults120FaultHandlingandTroubleshootingDriveFaults121FaultHandlingandTroubleshootingBoomFaults122FaultHandlingandTroubleshootingBoomFaults123DCBoomsSe