懸掛器、四通試驗(yàn)-15k芯軸式油管掛sy

PR2性能試驗(yàn)大PerformanceVerificationTest參照（Reference）ISO104232003AnnexFPR2No.：SY-版本號(hào)碼：RevVER-5組油管掛規(guī)5GroupMandrelHangerSize13-5組油管掛額定工作壓力5GroupMandrelHangerRatedWorkingMandrelHangerTemperatureClassUMandrelHangerTemperatureOperatingRange-油管掛材料等MandrelMaterial油管掛部件MandrelPartMandrelHangerSerialNumberMandrelHangerDrawing編寫WrittenBy:Wang 檢查CheckedBy:ZhangHanguo ApprovedBy: Li 試驗(yàn)?zāi)?Test 試驗(yàn)標(biāo) Test 術(shù)語和定 Termsand 試驗(yàn)介 Testing 溫度試 Temperature 保壓周 Hold 氣壓試 Gas 試驗(yàn)順 Test 泄漏檢 Leak 試驗(yàn)過程中油管掛的組 MandrelHangerassemblyunder 第檢驗(yàn)機(jī) Independentcertifyingauthority 試驗(yàn)偏 Deviationsfrom 試驗(yàn)前準(zhǔn)備工 Pre-testing 試驗(yàn)樣機(jī)一 Testing 油管掛裝配前檢 Pre-assemblinginspectionforthemandrel 安全防護(hù)工 Safetyand 油管掛PR2性能試 PR2PerformancetestingofMandrel 室溫下的載荷循環(huán)試驗(yàn)(參照 MandrelHangerloadcyclingtestatroomtemperature(Refto 油管掛壓力/溫度循環(huán)試驗(yàn)（參照ISO10423F.1.11和 Bodypressure/Temperaturecyclestest（RefertoISO10423F.1.11and 全封壓力固位性能試驗(yàn)(參照ISO10423 RetentionFeatureTestByFullBlindPressureatRoomTemperature(RefISO10423F.2.27).室溫下的背壓閥試驗(yàn)(參照ISO10423 Back-pressureValvePreparationTestatRoomTemperature(RefISO10423 試驗(yàn)后檢測(cè)（參照ISO10423 PostTestExamination(RefISO10423 相關(guān)文 Related 記 PR2性能試驗(yàn)第一部PR2TestPart目的、標(biāo)準(zhǔn)和術(shù)語定Purpose、TeststandardTermsand編寫WrittenBy:Wang 檢查CheckedBy:ZhangHanguo ApprovedBy:LiJun TestISO10423:2003FPR2TheperformanceofMandrelHangeristestedaccordingtotherequirementsofISO10423:2003annexFPR2TestISO10423:2003FISO10423:2003annexFTermsandTestingGaspressureAir,nitrogen,methaneorothergasesormixturesofgasesmaybeISO10423F.1.8c，3.6AsperISO10423F.1.8c，gastestingatroomtemperatureshallbeconductedwithamethodforleakdetectionfordetailsofgasleakagedetectionmethod,pleaserefertosection3.6.TemperatureTesting溫度可以被測(cè)量，測(cè)量裝置應(yīng)在一個(gè)13mm（0.5in）的通孔內(nèi)與被試驗(yàn)設(shè)備接觸，且距由其他設(shè)備上封存液潤(rùn)濕表面13mm（0.5in）以內(nèi)。Temperatureshallbemeasuredincontactwiththeequipmentbeingtestedandwithin13mm(0.5ofthethrough-bore,whereapplicable,andwithin13mm(0.5in)ofthesurfacewettedbytheretainedfluidfromotherequipment;Theheatingforumtemperature在最高溫度試驗(yàn)的加熱過程中應(yīng)是整個(gè)通孔或相應(yīng)潤(rùn)濕表面達(dá)到或者超過最高溫度(≥121℃),或者試件的加熱液體溫度要達(dá)到或者大于最高溫度；Theheatingforumtemperaturetestingmaybeappliedinternallyinthethough-boreexternally.theheatingshallbeappliedsuchthattheentirethrough-boreorequivalentwettedsurfaceisatoraboveumtemperature(≥121℃),orsuchthatallfluidusedforheatingcontainedwithinthearticlesisatorabovetheumtemperature.Thecoolingfortheminimumtemperature18℃)的低溫箱內(nèi),使整個(gè)被測(cè)物表面都能處于最低溫度，可通過對(duì)溫箱里氮和適當(dāng)比混來獲得適的低溫驗(yàn)溫度Thetestedobjectsshouldbeheldinthecoolingboxattheminimumtemperature(≤-18℃),whichmakestheentiresurfaceofobjectsatminimumtemperatureappropriaowexperimenttemperatureisgainedthroughtheproportionalcombinationoffluidnitrogenandalcoholincoolingbox.RecordingoftheAlltemperaturesshallberecordedonchartrecorderssimultaneouslywithappliedpressuresandactualtimeoftestensureschartrecordercontinuallyrecordspressureandtemperature.Certificationoftest所有溫度和壓力試驗(yàn)都要參照試驗(yàn)大綱，每一步溫度和壓力記錄結(jié)果均應(yīng)經(jīng)過MSP，客戶及第檢測(cè)機(jī)構(gòu)AlltemperatureandpressurechartrecordsshallreferencetestproceduresectionsandshallbeverifiedandsignedbyMSP,clientandindependentcertifyingauthorityuponcompletionofeachHoldStartofhold保壓期應(yīng)在壓力和溫度已呈穩(wěn)定，試驗(yàn)設(shè)備和所帶的壓力監(jiān)測(cè)裝置已與壓力源以后開始。此時(shí)，將供壓Holdperiodsshallbestartedafterpressureandtemperaturestabilizationhasoccurredandequipmentwithpressuremonitoringdevicehasbeenisolatedfromthepressuresourceandpumpventvalvesopenedthetimespecifiedforholdtimesshallbeaminimum.Pressureperhouror500PSI/hour,whicheverislesspressureshallremainwithin5%ofthetestpressureorwithin500PSI,whicheverisless,duringtheholdperiodstabilizationperiodshallbeaminimumof1hourpriortostartofanytestholdperiodanyrateofchangeshallbeyzedtoproveitisnotaleakpriortostartofanyholdperiod.Temperature當(dāng)每分鐘溫度變化小于0.5℃1°F但不應(yīng)超過最大值11℃(20°F)以上。Temperatureshallbeconsideredstabilizedwhentherateofchangeislessthan0.5℃per(1°Fperminute)thetemperatureshallremainatortheextremeduringtheholdbutshallnotexceedtheextremebymorethan11℃(20GasTestingAir,nitrogen,methaneorothergasesormixturesofgasesmaybe34.5Mpa(5,000PSI)Equipmentfor34.5Mpa(5，000PSI)and34.5Mpa(5,000PSI)Testfailsatest,thenMandrelHangershallbere-testedagainfromsection5.1dateandtimeshallberecordedateachsectiononbothtestprocedureandchartrecorderrecords.EachsectionoftestprocedureandapplicablechartrecorderrecordsshallbesignedbyMSP,clientandindependentcertifyingauthoritybeforestartingnextsection.Leak高溫、低溫和內(nèi)壓等氣壓試驗(yàn)，泄漏檢測(cè)應(yīng)該提供兩只（offpressure）壓力監(jiān)測(cè)裝置。保壓前的穩(wěn)定期應(yīng)25～753.3.2新連接，壓力泵要，穩(wěn)定或保壓期間泄壓閥保持開啟。Maxandmintemperaturegastesting，leakdetectionshallbeprovedbyuseof2offpressuremonitoringdevices：1offcalibratedlargescale(minimum200mmdiameter)dialgaugewithsuchthattestpressureis50%offullscale,1offcalibrateddigitalpressureindicatorwithratingsuchthattestpressureis50%offullscale,stabilizationshallassection3.3.2,Acceptancecriteriashallbe"pressurechangeshallbelessthan5%oftestpressureor500PSIwhicheveristheless"however,stabilizationshallbeprovedsuchthatanypressurechangeisnotaleaknote:innocircumstancesshallthepumpbereconnectedpumpshallbeisolatedandpumpventvalvesopenedforthedurationofthetest.MandrelHangerassemblyunder在從5.1節(jié)開始到5.5節(jié)試驗(yàn)后的檢測(cè)開始前的整個(gè)試驗(yàn)過程中,組裝好的油管掛不能擾，拆卸，修理。TheMandrelHangerassemblyundertest,shallnotbedisturbed,disassembled,repairedfromthestartofthetest,section5.1untilcommencementofposttestexamination,section5.3第檢驗(yàn)機(jī)IndependentcertifyingauthorityDeviationsfromAnydeviationsfromtestprocedureshallbeapprovedinwritingbyPR2性能試驗(yàn)第二部PR2TestPart試驗(yàn)前準(zhǔn)備工Pre-testing編寫WrittenBy:Wang 檢查CheckedBy:ZhangHanguo Approved Li Pre-testingTesting13-5/8”15k×5”A13-5/8”15k×5”MandrelHangerandothertestingfixtures,structuredrawingasshownPre-assemblinginspectionforthemandrel所有測(cè)量設(shè)備應(yīng)根據(jù)API6A要求校準(zhǔn)檢測(cè)合格，并在有效期內(nèi)。Beforeassembling,allthepartsmustbeprovedtobeinaccordancewiththerequiredsizerecorded.Alldetailsarelistedin(partsinspectionrecord).AllthenelengagingintestingmustbequalifiedaccordingtoAPI6A.AlltheequipmentsandfixturesshouldbeadjustedandprovedinaccordancewithAPI6Aandwithinvalidity.SafetyandSafetyandprotectionshouldbeconsideredandappliedinaccordancewithMSP-drilexstandardthesafetyforthe nelandequipmentinvolvedshouldbeconsidered.ThepreparationfortestingThediagramoftestingBCDBCDAEEFGAEEFGTheintroductionforthemaintestingA區(qū)：控制中心部分（序列號(hào)：MSP-PR2-AreaA:controlcenter(SerialNo.:MSP-PR2-01):（seeannexForenlargedAAAFunctionCollecttemperature,pressure,torqueetc.andmakerecord.Dataprocess,carryoutrelatedtestprocedureasperpre-scheduledcomputerprogramandthenrealizetheautomaticcontrolfortestB ollectionmodular,relayoutputmodular,rs485communicationmodular,controlboard(gaugeboard,computer,monitorequipmentetc.)C區(qū)：高溫試驗(yàn)室機(jī)構(gòu)（序列號(hào)：MSP-PR2-AreaC:maxtemperaturesupplysystem(SerialNo.:MSP-PR2-03)（seeannexForenlargeda實(shí)現(xiàn)試驗(yàn)過程中溫度的自動(dòng)調(diào)節(jié)，實(shí)現(xiàn)試驗(yàn)溫度范圍室溫至140℃，溫度波動(dòng)不大于每分鐘0.5℃(1°FFunctionAdjustingthetemperatureautomaticallyduringthetest,thetemperaturerangefromroomtemperatureto140℃,fluctuationofthetemperatureshouldwithin0.5℃(1°F)perminute.Throughrs485orotherpassageway,sendthetemperaturebacktocontrolcenterandcarryouttheworkingorder.device,temperaturesensor,D區(qū)：試驗(yàn)壓力供給機(jī)構(gòu)（序列號(hào)：MSP-PR2-AreaD:pressuresupplysystem(SerialNo.:MSP-PR2-04)（seeannexForenlargedDAD對(duì)試驗(yàn)設(shè)備進(jìn)行試驗(yàn)；可以打水壓或者氣壓；可以調(diào)節(jié)供給壓力大小，使之升高、降低或泄壓；用電控utilizationelectricalcontrolledorgascontrolledhighpressureneedleMandrelHangertoshiftwaterorgaspressuretorealizeautomaticcontrol.B；Highpressuregaspump,gascontrolledhighpressureneedleMandrelHanger,calibratedpressuregauge(includinglow/highpressure),highpressurepipeline,x-over,integratedconnector,wasteliquidpool,nitrogen,pressuresensor(forprecisionconcern,highandlowpressuresensorbothF區(qū)：低溫試驗(yàn)室機(jī)構(gòu)（序列號(hào)：MSP-PR2-AreaF:lowtemperaturetestingsystem(SerialNo.:MSP-PR2-FF液liquidA實(shí)現(xiàn)試驗(yàn)過程中溫度的自動(dòng)調(diào)節(jié)，實(shí)現(xiàn)試驗(yàn)溫度范圍室溫至－60℃，溫度波動(dòng)不大于每分鐘0.5℃1°FFunctionRealizeautoadjustingoftemperatureduringthetest,realizetemperaturerangefromroomtemperatureto－60℃,andfluctuationofthetemperatureshouldwithin0.5℃(1°F)perminutesendtemperaturedatabacktocontrolcenterthroughrs485orotherpassagewayandcarryouttheworkingorder.Lowtemperaturebox,liquidnitrogencan,autoadjustingequipment,chokeMandrelHanger,temperaturesensoretc.G區(qū)：其他試驗(yàn)設(shè)備（序列號(hào)：MSP-PR2-AreaG:othertestingequipment（SerialNo.:MSP-PR2-Function:measurement,recordequipmentandassociatedtoolsfortheComposition:pressureandtemperaturechartrecorder,digitaltorquespanner,measurementtoolandinstallationtoolsetc.G其他設(shè)備和工otherequipmentand試驗(yàn)主要設(shè)備組成明細(xì)（如圖4.4.1所示Listofthemaintestingequipment（refertoThelistofthemaintestingequipmentforPR2MainEquip1ControlcenterSerial1 board,computer,monitor12出模塊、rs485通信模塊 ollectionmodular,relayoutputmodular,rs485communication13Othersupplement2AndtemperaturesupplysystemSerialNo132temperature1314supplement3TestingpressuresupplysystemSerialNo1pressure22氣動(dòng)控制針閥pneedleMandrel53Pressure24Highpressuregas15 aticreversalMandrelHanger6617 aticonewayMandrelHanger18Oil19MandrelHangerwithpressure1Othersupplement4LowtemperaturesupplysystemSerialNo.:1Lowtemperature12Liquidnitrogen13Autoadjusting14ChokeMandrel15Temperature16Othersupplement5OthertestingSerialNo.MSP-PR2-1diagramrecorder12113Stackup14Hydraulicpress15OthersupplementLocationofpressureandtemperaturesuchthattestpressureis50%offullscaleingasline.1":Pressuretransmitterforcalibratedpressureandtemperaturechartrecorderingas2':Temperaturetransmitterfordigitaltemperatureonthebottomoftheentiretest2":Temperaturetransmitterforcalibratedpressureandtemperaturechartrecorderonthebottomoftheentiretestdevice.3':Temperaturetransmitterfordigitaltemperatureonthemiddleoftheentiretest3":Temperaturetransmitterforcalibratedpressureandtemperaturechartrecorderonthemiddleoftheentiretestdevice.4":Temperaturetransmitterforcalibratedpressureandtemperaturechartrecorderonthetopoftheentiretestdevice.油管掛PR2性能PR2PerformancetestingofMandrelPR2性能試驗(yàn)第三部PR2TestPartLoadCyclingTest編寫WrittenBy:Wang 檢查CheckedBy:ZhangHanguo ApprovedBy: Li 室溫下的載荷循環(huán)試驗(yàn)(參照MandrelHangerloadcyclingtestatroomtemperature(ReftoTestaCalibratedpressure（序列號(hào)SerialNo.：MSP-PR2-04-bCalibratedpressureandtemperaturechart（序列號(hào)SerialNo.：MSP-PR2-07-cCalibratedcompression（序列號(hào)SerialNo.：MSP-PR2-07-Testingtemperature:RoomCalculatethetesta3500m，磅級(jí)：18.9lb/in=28.13kg/m，重量為：3500×28.13×10=984550N984.6KN。用壓力來模擬管材的重量，油管掛的受力面積的直徑為：131.6mm，984.6×103/(π×131.62/472.4Mpa10,500Theminimumratedloadistheweightoftubinghangbytubinghanger,tubinglengthis3500m,nominallinearmassis18.9lb/in=28.13kg/m,sotheweightis3500×28.13×10=984550N984.6KNYoucanusetheforceofpressuretosimulatingtheweightoftubing,thediameterofforceareaoftubinghangeris131.6mm,youcanusetheweightoftubingandthediameterofforceareaoftubinghangertocalculatesimulatingpressureis984.6×103/(π×131.62/472.4Mpa10,500PSIb92.46mm，假設(shè)密度為1,6000N/m3，的重量為：π×(92.46/1000)2/4×3500×1,6000=376KN，所以總重為984.6+376=1360.6KN。用壓力來模擬管材的重量，油管掛的受力面積的直徑為：131.6mm，根據(jù)管材的重量和油管掛的受力面積直徑，計(jì)算模擬壓力為：1360.6×103/(π×131.62/472.4Mpa14,500PSI。Theumratedloadistheweightoftubinghangbytubinghanger,plustheweightoffluidintubing.Theinternaldiameteroftubingis58.04mm,Assumingthefluiddensityis1,6000N/m3sotheweightoffluidis：π×(58.04/1000)2/4×3500×1,6000148.2KN，sothetotalweightis984.63761360.6KN.Youcanusetheforceofpressuretosimulatingtheweightoftubing,thediameterofforceareaoftubinghangeris131.6mm,youcanusetheweightoftubingandthediameterofforceareaoftubinghangertocalculatesimulatingpressureis1360.6×103/(π×131.62/472.4Mpa=14,500PSI。TestingConnecttestequipmentasperthetestingPressuretestto14,500PSItothehangerfromCsidetosimulatetheumratedloadHoldthepressurefor5Decreasingpressureto10,500PSIfromCsidetosimulatetheminimumratedloadHoldthepressurefor5Increasingpressureto14,500PSIfromCsidetosimulate umratedloadHoldthepressurefor5Decreasingpressureto10,500PSIfromCsidetosimulatetheminimumratedloadHoldthepressurefor5Increasingpressureto14,500PSIfromCsidetosimulatetheumratedloadHoldthepressurefor5h.C側(cè)的壓力減小至0Decreasingpressureto10,500PSIfromC5.1.6AcceptanceThevaluesofcompressiontransmittershallnolessthantheratedvaluesduringtheholdEachholdperiodshouldnolessthan55.1.7Testrecord:MandrelHangerLoadcyclingcapacityTestRecord油管掛載荷循環(huán)試驗(yàn)MandrelHangerLoadCyclingCapacityTest部件PartsNo.:Starting

Testtemp:Endingtime:1Increasingto14,500rated25Hold53Decreasingtominimumratedload10,50045Hold55Increasingtoumratedload14,50065Hold57Decreasingtominimumratedload10,50085Hold59Increasingtoumratedload14,5005Hold50Decreasingtominimumrated0AcceptanceThevaluesofcompressiontransmittershallnolessthantheratedvaluesduringtheholdEachholdperiodshouldnolessthan5TestMSP試

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監(jiān)督:客戶或第認(rèn)證機(jī)CustomerandCertifying

PR2性能試驗(yàn)第四部PR2TestPartMandrelHangerPressure/TemperatureCycles編寫WrittenBy:Wang 檢查Checked Zhang ApprovedBy:Li （參照ISO10423F.1.11和Bodypressure/Temperaturecyclestest（RefertoISO10423F.1.11andTestaCalibratedpressure（SerialNo.：MSP-PR2-10-bCalibratedpressureandtemperaturechart（SerialNo.：MSP-PR2-07-Test試驗(yàn)溫度：-Testtemperature：-油管掛壓力/溫度循環(huán)試驗(yàn)步驟Bodypressure/TemperaturecyclestestshouldfollowtheprocedureasaConnecttestequipmentasperthetestingEnsurethemandrelhangerisatroomtemperature，ensurechartrecordercontinuallyrecordspressureandtemperaturethroughouttest.c121Heatthemandrelhangerto（15,000PSI，過程中，試驗(yàn)溫度不能低于1211321小時(shí)。當(dāng)每小時(shí)試驗(yàn)壓力的變化不大于500PSI，應(yīng)認(rèn)為壓力穩(wěn)定。在整個(gè)保壓期間，每小時(shí)壓力變化應(yīng)保持壓力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger，thenreleasethepressureTemperatureshallnotfallbelow121orexceed132℃.EnsurepressurehasstabilizedStabilizationshallbeaminimumof1hour,Pressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIofthetestpressureperhourPressureshallremainwithin500PSIofthetestpressure(15,000PSI)duringtheholdperiod.e18℃Cooldownthemandrelhangerto-（15,000PSI，過程中，試驗(yàn)溫度不能高于-18291小時(shí)。當(dāng)每小時(shí)試驗(yàn)壓力的變化不大于500PSI，應(yīng)認(rèn)為壓力穩(wěn)定。在整個(gè)保壓期間，每小時(shí)壓力變化應(yīng)保持壓力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhangerandthenreleasethepressure.Temperatureshallnotgoabove18℃orbelow29℃.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIofthetestpressureperhourPressureshallremainwithin500PSIofthetestpressureduringtheholdperiod.gHeatthemandrelhangertoroomh在室溫下施加試驗(yàn)壓力（15,000PSI），然后加熱油管掛，升溫至121℃（見3.2），升溫過程中，要保持并且持續(xù)保持30分鐘，然后可以進(jìn)行下一步。在整個(gè)試驗(yàn)過程中，試驗(yàn)溫度不能低于121℃或高于132℃。ApplyPressuretoratedworkingpressure(15,000PSI)atroomtemperature,thenheatthemandrelhangerto121℃asspecifiedinsection3.2andpayattentiontokeep50%～100%ratedworkingpressure(5,000～15,000PSI)intheheatingprocess.Verify umtemperaturehasbeenreachedandstabilized hangeraessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotfallbelow121℃orexceed132℃.（15,000PSI，變化不大于500PSI，應(yīng)認(rèn)為壓力穩(wěn)定。在整個(gè)保壓期間，每小時(shí)壓力變化應(yīng)保持壓力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1houratpressure(15,000PSI)fromCsideofhanger.Temperatureshallnotfallbelow121℃orexceed132℃.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbePressureshallremainwithin500PSIofthetestpressureduringtheholdperiod.3.2（7,500PI～15,00PI整個(gè)試驗(yàn)過程中，試驗(yàn)溫度不能高于-18℃或低于-29℃。Cooldowntheactuatorto-18℃andpayattentiontokeep50%～100%ratedworkingpressure(7,500PSI～15,000PSI)intheprocessVerifyminimumtemperaturehasbeenreachedandstabilizedatachangeraessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotgoabove-18℃orbelow-29℃.（15,000PSI，變化不大于500PSI，應(yīng)認(rèn)為壓力穩(wěn)定。在整個(gè)保壓期間，每小時(shí)壓力變化應(yīng)保持壓力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger.Temperatureshallnotgoabove-18℃orbelow-29℃.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbePressureshallremainwithin500PSIofthetestpressureduringtheholdperiod.l50%～100%（7,500PSI～15,000PSI）Heatthemandrelhangertoroomtemperatureandpayattentiontokeep50%～100%ratedworkingpressure(7,500PSI～15,000PSI)intheheatingprocess.m121Releasethepressure,thenheatthemandrelhangerto（15,000PSI，過程中，試驗(yàn)溫度不能低于1211321小時(shí)。當(dāng)每小時(shí)試驗(yàn)壓力的變化不大于500PSI，應(yīng)認(rèn)為壓力穩(wěn)定。在整個(gè)保壓期間，每小時(shí)壓力變化應(yīng)保持壓力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger，thenreleasethepressureTemperatureshallnotfallbelow121orexceed132℃.EnsurepressurehasstabilizedStabilizationshallbeaminimumof1hour,Pressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIofthetestpressureperhourPressureshallremainwithin500PSIofthetestpressure(15,000PSI)duringtheholdperiod.o18℃Cooldownthemandrelhangerto-（15,000PSI，試驗(yàn)壓力的變化不大于500PSI，應(yīng)認(rèn)為壓力穩(wěn)定。在整個(gè)保壓期間，每小時(shí)壓力變化應(yīng)保持壓力500PSI。ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger,andthenreleasethepressure.Temperatureshallnotgoabove-18℃orbelow-29℃.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIofthetestpressureperhourPressureshallremainwithin500PSIofthetestpressureduringtheholdperiod.qHeatthemandrelhangertoroom（15,000PSI，過程中，要確保壓力穩(wěn)定，壓力穩(wěn)定周期至少1小時(shí)。當(dāng)每小時(shí)試驗(yàn)壓力的變化不大于500PSI，應(yīng)認(rèn)為壓力ApplyPressuretoratedworkingpressure(15,000PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger,andthenreleasethepressure.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhen500PSIofthetestpressureduringthehold5%～10（750～1,500PSIApplyPressureto5%～10%ofratedworkingpressure(750～1,500PSI)forminimumholdperiodof1hourattestpressure(15,000PSI)fromCsideofhanger,thenreleasethepressure.Ensurepressurewhentherateofchangeisnomorethan5%ofthetestpressureperhour.Pressureshallremainwithin5%ofthetestpressureduringtheholdperiod.Plustestindependentlybutinthesamemannerwithexternalpressurefromtheoppositesideoftheannularsealasidentifiedinfollowingfigure.A&CBA&C最高溫>>| |B|B | A&CBA&CB室 =>＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝ |100%|| B||||||||最低溫> BA&Ca121Heatthemandrelhangertob在油管掛的A側(cè)和C側(cè)同時(shí)通壓泵加壓達(dá)到額定工作壓力15,000PSI，保壓至少1小時(shí)，然后泄壓。ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheAandCsideofhangerinthesametime，thenreleasethepressure.ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheBsideofhanger，thenreleasethepressure.d18℃Cooldownthemandrelhangerto-e在油管掛的A側(cè)和C側(cè)同時(shí)通壓泵加壓達(dá)到額定工作壓力15,000PSI，保壓至少1小時(shí)，然后泄壓。ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheAandCsideofhangerinthesametime，thenreleasethepressure.ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheBsideofhanger，thenreleasethepressure.gHeatthemandrelhangertoroomhA側(cè)和C側(cè)同時(shí)施加試驗(yàn)壓力15,000PSI，然后加熱油管掛，升溫至121℃（見3.2），升溫過程中，在A側(cè)和C側(cè)同時(shí)保持各自的50%～100%0.5℃，并且持續(xù)保持30分鐘，然后可以進(jìn)行下一步。在整個(gè)試驗(yàn)過程中，試驗(yàn)溫度不能低于121℃或高于132℃ApplyPressuretoratedworkingpressure15,000PSIatroomtemperaturefromAandCsideofthehangerinthesametime,thenheatthemandrelhangerto121℃asspecifiedinsection3.2andpayattentiontokeep50%～100%ratedworkingpressureoneachsideintheheatingprocess.Verifyumtemperaturehasbeenreachedandstabilized hangeraessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotfallbelow121℃orexceedApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheAandCsideofhangerinthesametime，thenreleasethepressure.j18℃（見3.2）。降溫過程中，在A側(cè)和C側(cè)同時(shí)保持各自的50%～100%額定壓力。核個(gè)試驗(yàn)過程中，試驗(yàn)溫度不能高于-18℃或低于-29℃。Cooldowntheactuatorto-18℃andpayattentiontokeep50%～100%ratedworkingpressureoneachsideinthecoolingprocess.Verifyminimumtemperaturehasbeenreachedandstabilizedatachangeraessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotgoabove-18℃orbelow-29℃.ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheAandCsideofhangerinthesametime，thenreleasethepressure.lA側(cè)和C側(cè)同時(shí)保持各自的50%～100%Heatthemandrelhangertoroomtemperatureandpayattentiontokeep50%～100%ratedworkingpressureoneachsideintheheatingprocess.mA側(cè)和CReleasethepressurefromAandCsideinthesame50%～100%ApplyPressuretoratedworkingpressure15,000PSIattestpressurefromtheBsideofhanger，thenreleasethepressure.Andthenheatthemandrelhangerto121℃andpayattentiontokeep50%～100%ratedworkingpressureonBsideintheheatingprocess.o在油管掛的B側(cè)通壓泵加壓達(dá)到額定工作壓力15,000PSI，保壓至少1小時(shí)ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheBsideofhanger.p18℃（見3.2）。降溫過程中，在B側(cè)保持的50%～100%試驗(yàn)溫度不能高于-18℃或低于-29℃。Cooldownthehangerto-18℃andpayattentiontokeep50%～100%ratedworkingpressureoneachsideinthecoolingprocess.Verifyminimumtemperaturehasbeenreachedandstabilizedatachangeraessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotgoabove-18℃orbelow-29℃.q在油管掛的B側(cè)通壓泵加壓達(dá)到額定工作壓力15,000PSI，保壓至少1小時(shí)ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheBsideofhanger.rB側(cè)同時(shí)保持50%～100%Heatthemandrelhangertoroomtemperatureandpayattentiontokeep50%～100%ratedworkingpressureonBsideintheheatingprocess.s121Heatthemandrelhangertot在油管掛的A側(cè)和C側(cè)同時(shí)通壓泵加壓達(dá)到額定工作壓力15,000PSI，保壓至少1小時(shí)，然后泄壓。ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheAandCsideofhangerinthesametime，thenreleasethepressure.ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheBsideofhanger，thenreleasethepressure.v18℃Cooldownthemandrelhangerto-w在油管掛的A側(cè)和C側(cè)同時(shí)通壓泵加壓達(dá)到額定工作壓力15,000PSI，保壓至少1小時(shí)，然后泄壓。ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheAandCsideofhangerinthesametime，thenreleasethepressure.ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheBsideofhanger，thenreleasethepressure.yHeatthemandrelhangertoroomz在油管掛的A側(cè)和C側(cè)同時(shí)通壓泵加壓達(dá)到額定工作壓力15,000PSI，保壓至少1小時(shí)，然后泄壓。ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheAandCsideofhangerinthesametime，thenreleasethepressure.ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheBsideofhanger，thenreleasethepressure.ab在油管掛的A側(cè)和C側(cè)同時(shí)通壓泵加壓達(dá)到各自額定工作壓力的5%～10%，保壓至少1小時(shí)，然后泄壓。ApplyPressureto5%～10%ofratedworkingpressureforminimumholdperiodof1hourattestpressurefromtheAandCsideofhangerinthesametime，thenreleasethepressure.ac在油管掛的B側(cè) ApplyPressureto5%～10%ofratedworkingpressureforminimumholdperiodof1hourattestpressurefromtheBsideofhanger，thenreleasethepressure.ApplyPressuretoratedworkingpressure15,000PSIforminimumholdperiodof1hourattestpressurefromtheDsideofhanger，thenreleasethepressure.Acceptancea500b在整個(gè)試驗(yàn)過程中，最低試驗(yàn)溫度不能高于-18℃或低于-29℃，最高試驗(yàn)溫度不能低于121℃或高于132Lowtemperatureshallnotgoabove-18℃orbelow-29℃andhightemperatureshallnotfallbelow121℃orexceed132℃throughouttestduration.TestrecordBodypressure/TemperaturecyclestestRecord油管掛壓力/溫度循環(huán)試驗(yàn)記Bodypressure/Temperaturecyclestest部件PartTestmedia:Starting

Ending1RecordroomRoomHeatinguptohighCIncreasepressureatCKeePressurefluctuationReleasingCoolingofftolowtest-18℃～-CIncreasepressureatCKeePressurefluctuationReleasingIncreasetemptotheambientRoom2CIncreasepressureatCHeatinguptohighDuringheatingupprocess,maintainpressurescopeAfterreachingmaxratingtemperature,adjusttheatCsidetotheworkingNotempchanging,keeit30KeePressurefluctuationTempfluctuationCoolingofftolowtest-18℃～-Duringcoolingdownprocess,maintainpressurescopeAfterreachingmintemperature,adjustthepressureatCsidetotheworkingNotempchanging,keeit30KeePressurefluctuationduringTempfluctuationduring-18℃～-IncreasetemptotheambientRoomDuringheatingupprocess,maintainpressurescopeReleasing3HeatinguptohighCIncreasepressureatCKeePressurefluctuationduringReleasingCoolingofftolow-18℃～-CIncreasepressureatCKeePressurefluctuationReleasingIncreasetemptotheambientRoom4CIncreasepressureatCKeePressurefluctuationduringReleasingCIncreasepressureatCKeePressurefluctuationduringReleasing5RecordroomRoomHeatinguptohighAACCIncreasepressureatAandCAACCHoldpressureatAandCsideAAthesameCCPressurefluctuationduringsustainingatAandCsideAACCReleasingAACCBIncreasepressureatBBBBHoldpressureatBBBPressurefluctuationduringsustainingatBsideBBReleasingBBCoolingofftolowtest-18℃～-IncreasepressureatAandCAACCsametimeAACCPressurefluctuationduringsustainingatAandCsideAACCReleasingAACCBIncreasepressureatBBBBHoldpressureatBBBPressurefluctuationBBsustainingatBReleasingBBIncreasetemptotheambientRoom6IncreasepressureatAandCAACCHeatinguptohighAACC升溫過程中，ACDuringheatingupprocess,maintainpressurescopeatAandCsideAACCAfterreachingmaxratingtemperature,adjustthepressureatAandCsidetotheworkingAACCNotempchanging,keeit30AACCsametimeAACCPressurefluctuationduringsustainingatAandCsideAACCTempfluctuationsustainingatAandCAACCCoolingofftolow-18℃～-AA-18℃～-CCACDuringcoolingdownprocess,maintainpressurescopeatAandCsideAACCAfterreachingmaxratingtemperature,adjustthepressureatAandCsidetotheworkingAACCNotempchanging,keeit30minutesatAandCAACCsametimeAACCPressurefluctuationduringsustainingatAandCsideAACCTempfluctuationsustainingatAandC-18℃～-AA-18℃～-CCIncreasetemptotheambientRoom升溫過程中，ACDuringheatingupprocess,maintainpressurescopeatAandCAACCBIncreasepressureatBBBHeatinguptohighBBDuringheatingupprocess,BBAfterreachingmaxratingtemperature,adjusttheatBsidetotheworkingBBNotempchanging,keeit30BBHoldperiodatBsideinthesameBBPressurefluctuationduringsustainingatBsideBBTempfluctuationduringsustainingatBsideBBCoolingofftolowtest-18℃～-BBDuringcoolingdownBBAfterreachingma