HBD系列液控止回蝶閥使用說明書

1、安裝、使用產品前，請仔細閱讀本使用說明書，并妥善保管以備日后查閱。Before installation and use of the product, please read this manual carefully and retain it for future reference. Hydraulic Control Butterfly ValveHBD系列 液控止回蝶閥OPERATION INSTRUCTIONS使用說明書中國.高能閥門集團有限公司Gaoneng Valve Group Co., Ltd CHINA 18目 錄CONTENTS1.產品簡介 INTRODUCTION1

2、2.型號說明 TYPE INSTRCTIONS33.標準與規(guī)范STANDARDS.44.基本參數BASIC PARAMETERS.45.特殊參數SPECIAL PARAMETERS.56.主要零件選用材料 MATERIALS OF MAIN PARTS.57.產品結構說明 PRODUCTS STRUCTURE68.工作原理及操作說明 WORKING PRINCIPLE & OPERATION NOTES.79.吊裝及調試維護 INSTALLATION DEBUGGING & MAINTENANCE.1110、故障分析與排除TROUBLES AND SOLUTIONS .1511

3、.閥門成套供應范圍 SUPPLY RANGE 1612.附 件APPENDIX.171.產品簡介 INTRODUCTION液控緩閉止回蝶閥是目前國內外較先進的管路控制設備，主要安裝于水利、電力、給排水等各類泵站的水泵出口，替代止回閥和閘閥的功能。工作時，閥門與管道主機配合，按照水力過渡過程原理，通過預設的啟閉程序，有效消除管路水錘，實現管路的可靠截止，起到保護管路系統(tǒng)安全的作用。The Hydraulic Control Slow-closing Butterfly Valve （Hydraulic Control Butterfly Valve ）is one of advanced con

4、trol equipment which is widely used as a out valve in irrigation works, power stations and various pump stations, replacing non-return valve and gate valve. While working, the valve cooperates with host computer of the pipeline, according to the transition course principle of water conservancy, thro

5、ugh the procedure of opening and closing that is preserved, dispel the pipeline water hammer effectively, realize the ending reliably of the pipeline, and play a role in protecting systematic security of pipeline.本公司生產的液控緩閉止回蝶閥流阻系數小、自動化程度高、功能齊全、性能穩(wěn)定可靠，是我公司設計人員在廣泛搜集、研究、總結國內外同類產品性能的基礎上，引入閥門、液壓、電氣等行業(yè)的多

6、項研究成果，厚積而薄發(fā)，開發(fā)出來的新一代智能化高效節(jié)能產品。公司技術力量雄厚，并可根據用戶的特殊要求單獨進行設計，多方位滿足廣大用戶對該類產品的需要。The Hydraulic Control Slow-closing Butterfly Valve that our coMPany produces features small flow resistance, high level of automation, multifarious functions, steady and reliable performance. The valve is a new generation'

7、;s intelligent energy-efficient product, which designed by our coMPanys designers through collecting, studying, summarizing the domestic and international similar properties of product extensively, and introducing the multiple research results of the valve,hydraulic pressure, and electric trade. Our

8、 coMPany's technical force is rich, and the special requirement that can follow users is designed alone, meet the masses of user's requirements for this kind of product diversely.該產品主要有如下特點：This product mainly has the following characteristica.可取代水泵出口處原電動閘閥和止回閥的功能，并把機、電、液系統(tǒng)集成為一個整體，減少占地面積及基建投

9、資。It can replace the function of the electronic floodgate valve and the non-return valve, which are at the exit of the pump. The machine, electricity, liquid system integrates for one whole, as well as it can reduce floor space and capital expenditure.b.電液控制功能齊全，無需另外配置即可以作為一個獨立的系統(tǒng)單機就地調試、控制；也可以作為集散性控

10、制系統(tǒng)（DCS）的一個設備單元，通過I/O通道由中央計算機進行集中管理，與水泵、及其他管道設備實現聯(lián)動操作；并配有手動功能，無動力電源時也可以實現手動開、關閥，滿足特殊工況下的閥門調試、控制要求。The electro-hydraulic control system has multifarious functions, and it can debug, control locally as an independent systematic unit without other additions. It also can be carried on centralized manage

11、ment by the central computer through I/O pass way as a apparatus unit of the collecting and distributing control system (DCS), realize linking and operating with water pump, hydraulic turbine, by-pass valve and other pipelines apparatus. It is furnished with manual function, and can turn on, turn of

12、f the valve manually without power, meet valve debugging, control request under the special operating mode.c.可控性好，調節(jié)范圍大、適應性強。電液控制系統(tǒng)設有多處調節(jié)點，可以按不同的管道控制要求進行啟閉程序設置，保證在滿足開、關閥條件時，閥門能夠自動按預先設定的時間、角度開啟和分快關、慢關兩階段。并能實現無電關閥，有效消除破壞性水錘，防止水泵和水輪機組飛逸事故的發(fā)生，降低管網系統(tǒng)的壓力波動，保障設備的安全可靠運行。The controllability is good, the regu

13、lation range and adaptability is great. The electro-hydraulic control system has several regulation points. It can open and close the valve according to different pipeline control requests, so as to guarantee the valve shut-off and open automatically according to time, angle that set for in advance.

14、 In addition it can be closed without electricity, effectively dispel the destructive water hammer; prevent water pump and hydraulic turbine from splashing, the pressure fluctuation of the pipe network system, guarantee equipments safe and reliable operation.d.主閥密封副為三偏心金屬密封或雙偏心橡膠密封結構，啟閉輕松、密封可靠；并有一道額

15、外加大的偏心，使閥門具有良好的自關閉、自密封性能。中、小口徑蝶板設計成流線型平板結構，大口徑蝶板設計面雙平板桁架式結構，水流平順，閥門流阻系數小，節(jié)能效果明顯。The sealing pair of the main valve is triple-eccentric metal sealing or double-eccentric rubbery sealing structure. It is easy to open and close, and the sealing is reliable. It also has an extra enlarge eccentric which

16、makes the valve has a good function of closing and sealing automatically. The disc of the middling and small calibre butterfly valve are designed with streamlined dull and stereotyped structure, heavy-calibre disc is designed with a pair of dull and stereotyped truss type structure, it is small to s

17、queeze, the stream is smooth-going, The energy-conserving result is obvious.2.型號說明 TYPE INSTRCTIONSHB D 7 4 閥門材料Valve materials：C 碳鋼Carbon SteelQ 球墨鑄鐵Spheroidal Cast Iron Ni 鎳鉻合金鑄鐵Nickel-chrome cast iron公稱壓力Nominal Pressure：單位Unit: kg/ 密封材料Sealing materials：H 不銹鋼 Stainless Steel X 優(yōu)質丁腈橡膠 High Qualit

18、y NBR 結構形式Constructure： 3 三偏心結構Triple-eccentric Type 1 雙偏心Double Eccentric Type連接方式Connection： 4 法蘭連接Flanged Connection液控特征Hydraulic Control Features： 無 重錘式自動保壓型 Automatic Pressure Maintaining Heavy Hmmer Type X 蓄能器式 Accumulator Type 驅動方式Drive Mode： 7 液壓 Hydraulic 產品類別Valve Type： D 蝶閥Butterfly Valve

19、功能特征Function Features：HB 緩閉止回功能Slow-closing and Non-return3.標準與規(guī)范STANDARDS產品標準Products Standards GB/T 14478-1993、 GB/T 12238-1989、 JB/T 8527-1997傳動裝置Drive DviceJB/T 5299-1998結構長度Constructure LengthGB/T 12221-2005法 蘭Flange灰鑄鐵法蘭Gray Cast Flange GB/T 17241.6-1998球墨鑄鐵法蘭Spheroidal Cast Iron FlangeGB 1238

20、0.112380.3-1990鋼制法蘭Steel FlangeGB/T 91129124-2000蓄能器標準Accumulator StandardGB/T 2352-2003試驗與檢驗 TestGB/T 14478-1997、GB/T 13927-1992質量保證Quality GuaranteeISO9001注：可采用其他有關標準和國外標準，法蘭尺寸可按用戶要求制造，但應在訂貨合同中寫明。Note: When other related shandards were used, they maybe noted in the contractor or the technical agre

21、ement.4.基本參數BASIC PARAMETERS公稱通徑Nominal Diameter DN（mm）1504000公稱壓力級Nominal PressurePN（MPa）0.254.0試驗壓力Test PressurePs（MPa）密封Sealing11×PN強度Strength15×PN工作壓力 Working Pressure （MPa）10×PN介質溫度 Applied Temperature （）80適用介質Applied Medium 清水、海水、泥沙水、油品等 Water,Sea Wtaer,Water include Plaster and

22、 Sand,Oil注：1、1MPa=10.2f/c 2、 用于水電站時，密封試驗壓力可按電站最高靜水頭計算值。Note: 1、1MPa=10.2f/c 2、When used in hydropower stations, it is accordance with the highest static according to water-column to caculate sealing test pressure.5.特殊參數SPECIAL PARAMETERS公稱通徑Nominal Diameter10001000開閥時間（可調）Time for Valve Opening(Adju

23、stable)1060 S2090 S關閥時間（可調）Time for Valve Closing(Adjustable)快關Quick closing2.520 S625 S慢關Slow Closing630 S1060 S關閥角度（可調）Angle for Valve Closing (Adjustable)快關Quick Closing75±10°75±10°慢關Slow Closing15±10°15±10°最小流阻系數Min Coeff of Flow Resistance0.10.66.主要零件選用材料

24、 MATERIALS OF MAIN PARTS零 件 名 稱Name材 料Materials閥 體Body灰碳素鋼Carbon Steel 、鑄鋼Cast Steel球墨鑄鐵Spheroidal Cast Iron鎳鉻合金鑄鐵Nickel-chrome cast iron蝶 板Disc碳素鋼Carbon Steel、鑄鋼Cast Steel球墨鑄鐵Spheroidal Cast Iron鎳鉻合金鑄鐵Nickel-chrome cast iron閥 軸Shaft不銹鋼Stainless Steel、碳素鋼Carbon Steel閥體密封面Body Sealing Ring 銅合金Copper

25、Alloy、不銹鋼Stainless Steel蝶板密封圈Disc Sealing Ring不銹鋼Stainless Steel/柔性石墨層疊Soft graphite、優(yōu)質丁腈橡膠High Quality NBR滑動軸承Transmission Shaft銅合金Copper Alloy填 料PackingV柔性石墨Soft graphite、形密封圈V- Sealing Ring7.產品結構說明 PRODUCTS STRUCTUREu 閥門主要由閥門本體、傳動機構、液壓站、電控箱等四部分組成。閥門本體由閥體、蝶板、閥桿、滑動軸承、密封組件等主要零件組成。The valve is made u

26、p by the valve noumenonn, actuator, hydraulic station, and electric control case. The valve noumenonn is made up by valve body, disc, shaft, transmission shaft and sealing package, etc. u 傳動機構主要由液壓缸、搖臂、支撐墻板（重錘式還有重錘、杠桿等）等連接、傳動件組成，是液壓動力開、關閥門的主要執(zhí)行機構。The actuator is made up by the connection and transmi

27、ssion pieces suach as hydraulic jar, rocking arm, support wallboard (haevy hammer type has haevy hammer, lever, etc.) It is the main executive body of valve, which open and close the valve hydraulicaly.u 臥式布置時，傳動機構一般采用正向安裝；現場空間限制時也可根據用戶要求采用反向安裝（即傳動裝置位于閥體的另一側，見圖1圖2）。While fixed up horizontally, the a

28、ctuator generally adopts obverse installation. If there is not enough space, you can adopt reverse installation (transmission device is placed on the other side of valve body, see Fig. 1 - Fig. 2).u 液壓站包括油泵機組、手動泵、蓄能器、電磁閥、溢流閥、流量控制閥、截止閥、液壓集成塊、油箱等零部件。The hydraulic pressure station is made up by oil pum

29、p assembly, hand operated pump, accumulator, electromagnetic valve, overflow valve, flow control valve, stop valve, hydraulic pressure integrated lump, oil tank, etc.u 重錘式自動保壓型系統(tǒng)中，蓄能器用作系統(tǒng)壓力的補償。In automatic pressure maintaining heavy hmmer type control ssystem, the accumlator can be used as compensat

30、ion of systematic pressure.u 流量控制閥用于開閥時間調節(jié)，調節(jié)范圍見第5節(jié)<特殊參數>。The flow control valve is used to adjust the time of opening the valve, see the adjusting range in section 5(Special Parameters).u 手動泵用于系統(tǒng)調試和特殊工況下的閥門啟閉。The hand operated pump is use for the systematic debuging and opening and closing th

31、e valve under special operating mode.u 液壓系統(tǒng)與閥門本體可以是整體式安裝，也可以分開安裝。用戶未作特殊說明時為分體式安裝。The hydraulic system and valve noumenonn can install integrally, as well as install separately. If users dont have special requirements, it is installed separately. When the accumulator type is fixed up vertically, it s

32、hould be installed separately.8.工作原理及操作說明 WORKING PRINCIPLE & OPERATION NOTES本閥電氣控制系統(tǒng)按主邏輯元件類別分為普通型和PLC智能控制型，出廠配套一般為普通型，需PLC智能控制型要在訂貨時說明。各類型又分以下幾種主要工況：According to the logic components the electric control systemic divided into common relay type and PLC intellectual control type. The factory alwa

33、ys formed a complete set of the common relay type, and it should be proved while ordering the PLC intellectual control type. The main operating modes of all kinds of divides are as follows:開閥離心泵工況（包括離心式混流泵）：先啟動泵，延遲預定時間后開閥，或泵閥同時開啟。The operating mode of the opening valves eccentric pump (including the

34、 centrifugal diagonal pump): Start the pump first, delay scheduled time and turn on the valve, or open the pump and the valve at the same time.開閥軸流泵工況（包括軸流式混流泵）：泵閥同時開啟，或先開閥至一定角度，再啟動泵。The operating mode of the opening valves axial pump (including the axial-flow type diagonal pump): While opening the

35、pump and the valve at the same time, turn on the valve to some angle, and then start the pump.本閥電氣控制系統(tǒng)均配有就地控制回路和遠程聯(lián)動控制回路。就地控制回路主要用于現場調試，正常工作時一般均使用遠程聯(lián)動控制回路。This electric control system of the valve is furnished with local controlling circuit and remote tandem controlling circuit. The local controllin

36、g circuit is used to debugging in situ, while the remote tandem controlling circuit is generally used to normal working.油泵電源為AC380V，控制不間斷電源為AC220V。The systematic motive power is AC380V, the uninterrupted power supply is AC220V.液壓控制原理詳見（附件3），電氣控制原理詳見（附件4）The hydraulic principle dewing see Appendix3,a

37、nd The Electric operation Principle dewing see Appendix4.8.1 自動保壓Automatic Packing合上空氣開關，接通油泵電源AC380V、控制不間斷電源AC220V電源，電源指示燈亮；Close the air switch, connected to pump power AC380V, AC220V control of uninterruptible power supply, power indicator light; “控制電源”轉換開關旋到 “開”位置，控制系統(tǒng)自動保壓單元自動啟動，油泵自動開機給系統(tǒng)充壓。當壓力增

38、至壓力繼電器高端設定點（16MPa）后，油泵停機。以后無論在“就地”或“遠程”、“開閥”或“關閥”狀態(tài)，保壓功能均有效。即：當系統(tǒng)壓力降至壓力繼電器低端設定點(13MPa)時，油泵自動開啟充壓， 至高壓力設定點停機。Then change the transfer switch to " Open” position, start the automatic pressure maintaining system. The electric motor begins to fill the accumulator with pressure. When the pressure re

39、aches the high-pressure switchs setting number (16MPa), the oil pump shuts，Maintenance is always in effect, in spite of which state the system is on (Locale, remote, Down。 This function of automatic pressure open, close, and etc。 Which is when the system drops the pressure to low-pressure switchs se

40、tting number (13MPa), the oil pump will automatically start to fill the pressure, when reach the high-pressure switchs setting number (16MPa), it shuts down.蓄能器存儲的能源足夠AC380V動力電源故障、油泵不能啟動時，一次全程的開閥或關閥。When the power of AC380V goes wrong, or the oil pump cant work normally, the pressure preserved in th

41、e accumulator can complete a whole course of opening valve or closing valve.將轉換開關旋至“關”位置，可解除自動保壓功能You can release this function, through changing the transfer switch to "Close” position.8.2 就地控制Locale Operation將轉換開關旋至“就地”位。Change the transfer switch to "Locale” position.8.2.1 開閥To open the

42、 valve按就地控制箱上開閥按鈕，開閥指示燈亮，則閥門將按設定好的速度開啟，直到全開位置（“全開”指示燈點亮）自動停止開閥動作，開閥指示燈自動熄滅Press the locally button of opening-valve, the indicator lamp of opening-valve is bright, and the valve open on the speed adjusted beforehand. When the valve is opened fully, it is stopped, and the full-open indicator lamp lig

43、hts, the opening-valve indicator lamp goes out.調整開閥時間可通過旋轉流量控制閥手輪來實現，其開度變化后可以達到不同的開閥時間以適應實際工況，時間調整范圍見前表特殊參數。Through rotating the handwheel of the flow control valve to adjust the time of opening the valve. You can change the time in order to meet the practical operating mode. See the time adjusting

44、range in Special Parameters.8.2.2 關閥To close the valve按關閥按鈕，關閥指示燈亮，則閥門將按設定好的速度關閉閥門，直到全關位置（全關指示燈點亮）自動停止關閥動作，關閥指示燈自動熄滅。關閥分為快關、慢關兩階段，調整旋轉關流量控制閥和油缸尾部的緩閉節(jié)流閥來分別實現，其調節(jié)范圍見前表。Press the button of closing-valve, the indicator lamp of closing-valve is bright, and the valve close on the scheduled speed。 When the

45、 valve is closed fully, it is stopped, and the full-close indicator lamp lights, the closing-valve indicator lamp goes out.Valve closing is divided into fast-close and slow-close. Through rotating the flow valve and the slow-close flow valve at the tail of cylinder you can adjust the speed.8.2.3停止St

46、op閥門在開閥、關閥的過程中，按停止按鈕，閥門停止在任意中間位置。You can discontinue movements through pressing the stop button in the course of opening the valve or closing the valve normally. Let the valve be stopped in the arbitrary position.8.3 遠程控制Remote Operation將轉換開關旋至“遠程”位，遠程指示燈亮。Turn the transfer switch to the position of

47、 “Remote”, the remote indicator lamp lights.8.3.1開閥To open the valveu 先啟泵、后開閥Start the pump first, delay to open the valve.中控室啟動水泵，延遲預定時間后，水泵控制繼電器常開接點閉合，閥門按預定程序自動開啟、保壓。將延遲預定時間調定為零，即可實現泵閥同時啟動。The remote control panel starts the pump, delay scheduled time, the valve is opened and the system maintains

48、pressure automatically according to scheduled program. The pump and the valve may be arranged to start at the same time through adjusting the scheduled time to 0 sec.u 先開閥、后啟泵Open the valve first, delay to start the pump.按遠程開閥按鈕，油泵啟動，閥門隨之開啟。當閥門開啟到一定角度(15度)，啟泵行程開關壓合，信號發(fā)出，中控室啟動水泵。開閥按鈕同時發(fā)出啟泵信號，也可實現泵閥同時

49、啟動。Press the remote button of opening-valve。The valve begins to open. When open the valve to the station of 15°, the action switch SQ3 is turned off, the electric signal is send out, the remote control panel starts the pump immediately. The electric signal of start-pump can be send out at the s

50、ame time of open valve too.8.3.2關閥To close the valveu 泵閥正常同時關閉The valve and the pump are closed at the same time.水泵停機，電磁閥得電換向，閥門按預定程序關閥。The pump is stopped, at the same time, the electromagnetic valve YV connects with the electricity and change the direction. the butterfly valve close according to t

51、he scheduled program.u 先關閥、后停泵Close the valve first, delay to stop the pump.按下遠程關閥按鈕，閥門關閉；當閥門關閉到一定角度(75度)，行程開關壓合，發(fā)出信號，遠程控制室停止水泵。Press the remote button of closing-valve。The valve begins to close. When close the valve to the station of 75°, the action switch SQ4 is turned off, the electric signa

52、l is send out, the remote control panel stops the pump immediately8.3.3聯(lián)動失電保護Protections of losing the electricity本電控設備接入24V不間斷電源。當常規(guī)電源失電時，備用電源自動接入，閥門保持當前位置，若需失電關閥，將PLC上I4從0.5改接到0.4即可。The electronic control device access 24V uninterruptible power supply. When conventional power loss of power, standb

53、y power automatically access valve to maintain the current position, For lost electricity off valve on the PLC received I4 changed from 0.5 to 0.4 can.8.3.4遠程監(jiān)控Remote scout and control控制系統(tǒng)除可接收遠程開閥、關閥、停止、水泵狀態(tài)信號外，還輸出各種狀態(tài)信號供遠程DCS監(jiān)控，主要有：閥門位置信號（0º、90º）、開閥15度信號、關閥75度信號、遠程狀態(tài)信號、油泵狀態(tài)信號、電機過載、開閥超時故障信

54、號、閥門位置420mA模擬量信號等。In addition, the control system also outputs various state signals for remote DCS to control. Such as v Valve position signal (0 º, 90 º), the signal to open valve 15 degrees, 75 degrees off valve signal,remote state, oil pump state, overload, overtime, valve position 420

55、mA signal, and etc.8.4手動操作Manual Operation動力電源失電時時，搖動手動泵，亦可實現閥門啟閉。手動功能主要是利用備用電源進行閥門調試，或在特殊情況下的閥門緊急關閉。When the power of AC380V goes wrong , wave the hand operated pump，you can open and close the butterfly valve too.Manual Operation is mainly used to debug the valve , or to close the valve under speci

56、al instance.8.5 壓力繼電器高、低點調整方法：Pressure relay adjusting看液壓原理圖，找到壓力繼電器，用內六角扳手旋轉壓力繼電器尾部的調整螺釘，向左旋，調整的壓力降低，向右旋，調整的壓力升高。（出廠時都調好）.First, you should confirm the certain pressure relay according to Hydraulic Principle Drawing。Then using a hexagon ring spanner, you may rotate an adjusting bolt at the relays tail. Rotate it leftwards, the adjusting pressure turn lower, Rotate it rightwards, the adjusting pressure turn higher. 其他工況電液控制原理詳細說明參看我公司相關產品出廠<安裝使用說明書>See notes on other operating modes and electro-hydraulic control principle in our coMPanys pertinentInstall and operati