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1、第1章 切削加工基礎(chǔ)知識(shí)1.1切削加工概述切削cutting; 加工 machining; 金屬切削 metal cutting (metal removal);金屬切削工藝 metal-removal process;  金屬工藝學(xué) technology of metals;機(jī)器制造machine-building;機(jī)械加工 machining; 冷加工 cold machining;熱加工 hot working;工件 workpiece;切屑chip;常見(jiàn)的加工方法 universal machining method;鉆削drilling; 鏜削 boring; &

2、#160;  車(chē)削 turning;磨削 grinding; 銑削 milling; 刨削 planning;插削slotting 銼filing ; 劃線(xiàn)lineation; 鏨切carving; 鋸sawing; 刮削facing;鉆孔boring; 攻絲 tap;1.2零件表面構(gòu)成及成形方法變形力 deforming force;    變形 deformation;幾何形狀 geometrical;尺寸dimension    精度 precisi

3、on;表面光潔度surface finish;共軛曲線(xiàn) conjugate curve;    范成法 generation method; 軸 shaft;1.3機(jī)床的切削運(yùn)動(dòng)及切削要素主運(yùn)動(dòng) main movement;    主運(yùn)動(dòng)方向 direction of main movement; 進(jìn)給方向 direction of feed;    進(jìn)給運(yùn)動(dòng) feed movement;合成進(jìn)給運(yùn)動(dòng) resultant movement of feed; 

4、;合成切削運(yùn)動(dòng) resultant movement of cutting;合成切削運(yùn)動(dòng)方向 direction of resultant movement of cutting ;切削速度 cutting speed;傳動(dòng) drive/transmission;切削用量 cutting parameters;切削速度 cutting speed;切削深度 depth of cut;進(jìn)給力 feed force;切削功率 cutting power;1.4金屬切削刀具合金工具鋼alloy tool steel; 高速鋼 high-speed steel;硬質(zhì)合金 hard alloy; 易加工

5、 ease of manufacturing ;切削刀具 cutting tool;刀具 cutter;  車(chē)刀 lathe tool;主切削刃 main cutting edge;副切削刃assistant cutting edge; 刀體 tool body ;刀柄tool shank;前刀面 rake face;主后刀面 major flank;刀尖 nose of tool;主剖面系tool orthogonal plane system;切削平面 tool cutting edge plane;主剖面 tool orthogonal plane;切削寬度 widt

6、h of the uncut chip;進(jìn)給平面系 assumed working plane system;加工表面 transient surface;前角 rake angle;后角 clearance angle;主偏角 tool cutting edge angle;刀尖角nose angle; 1.5刀具切削過(guò)程及磨削機(jī)理塑性變形 plastic distortion;  微觀組織,顯微結(jié)構(gòu)microstructure ;切削力cutting force;   切削溫度 cutting temperature;積屑瘤built-up edge

7、; 刀尖磨損nose wear; 月牙洼crater;殘留應(yīng)力 residual stress;應(yīng)力 stress;   硬度 rigidity; 磨削grinding;砂輪 grinding wheel;磨粒grain; 剪切 shear;摩擦 friction;內(nèi)力 internal force 1.61.8 切削加工質(zhì)量、材料的切削加工性、切削液的選擇加工精度 machining accuracy;表面質(zhì)量 surface finish;工藝性能technological performance; 材料切削加工性指標(biāo)

8、machinability index of material; 切削液 cutting fluid ; 切削油 cutting oil;1.9 件的裝夾及夾具定位梢 dowel;定位 allocation; 機(jī)床夾具 jig;組裝線(xiàn)Assembly line;機(jī)械零件 mechanical parts;   鉗工 locksmith; 精加工 finish machining;   粗加工 rough machining;   氣動(dòng)夾緊 pneuma-lock;同心,同心度concentric

9、ity ;垂直度perpendicular; 基準(zhǔn) benchmark;基準(zhǔn)線(xiàn) reference line;夾具  fixture; 通用夾具 universal fixture;專(zhuān)用夾具 Fixture for special purpose;可調(diào)夾具adjustable fixture;組合夾具 modular fixture; 工序 process;設(shè)計(jì)基準(zhǔn)designing datum;工藝基準(zhǔn) datum features in process;1.10 金屬切削機(jī)床機(jī)床 machine tool;機(jī)床運(yùn)動(dòng) motion of machine;機(jī)床型號(hào)

10、 machine tool model;機(jī)床加工精度 machining accuracy of machine tool;車(chē)床 lathe;  普通車(chē)床engine lathe; 臥式車(chē)床horizontal lathe; 立式車(chē)床 vertical lathe;鉆床drill press;鏜床boring machine;銑床 milling machine;磨床 grinder(grinding machine);牛頭刨床shaper; 龍門(mén)刨床planer;插床 slotting machine(slotter); 第2章 常用加工方法綜述及加工方案選擇一、 車(chē)削車(chē)削 tur

11、ning;車(chē)刀 lathe tool ;    車(chē)床 lathe  普通車(chē)床engine lathe; 臥式車(chē)床horizontal lathe; 立式車(chē)床 vertical lathe; 仿形車(chē)床 duplicating lathe (copy lathe); 轉(zhuǎn)塔車(chē)床turret lathe;細(xì)長(zhǎng)軸 long slender shaft縱向車(chē)削 straight turning;錐體車(chē)削 taper turning;仿形車(chē)削 contour turning; 端面車(chē)削 facing;回轉(zhuǎn)表面 surface of revolution; 平

12、面 flat surface;圓面round surface ;仿形表面contoured surface ; 退刀槽recess ;卡盤(pán) chuck; 尾架tailstock;床頭箱,主軸箱headstock; 銷(xiāo) pin;卡箍 bar clasp;花盤(pán)faceplate; 主軸 spindle;二、鉆削鉆削drilling;鉆床drill press; 鉆頭 drill; 锪孔counter boring; 內(nèi)表面internal surface ; 鉸孔、擴(kuò)孔reaming;  攻絲 tapping;  孔加工 spot facing machining;&

13、#160;鉸 ream;  鉸刀 reamer;盲孔blind hole;麻花鉆 twist drill;埋頭孔countersink; 錐柄taper shank;三、鏜削鏜削 bore;鏜床boring machine;鏜桿boring bar ;縱向鏜削straight boring;表面光潔度surface finish; 臥式鏜孔機(jī)horizontal boring machine;  四 、 銑削 銑削mill;銑床 milling machine ;銑刀 milling cutter;縫Slot ;槽groove;平面 flat

14、surface; 圓面round surface ;仿形表面contoured surface;周銑Peripheral milling ;端銑face milling; multi model miller; 靠模銑床; copy milling machine; 仿形銑床 ; contouring machine; 五、磨削磨削grinding;    磨床 grinder(grinding machine);外圓磨削 external grinding;    內(nèi)圓磨削 internal grinding(c

15、ylindrical grinding);    平面磨削 plane grinding abrasive;外圓磨床cylindrical grinding machine; 平面磨床surface grinder;外圓磨床cylindrical grinding machine ; 內(nèi)圓磨床internal cylindrical machine; 成形磨床form grinding machine;仿形磨床copy grinding machine ; 萬(wàn)能工具磨床universal tool grinding machine; 六、拉削 拉削bro

16、aching; 拉床 broaching machine;  拉刀 broaching tool; 外表面拉削 external surface broaching;內(nèi)表面拉削internal surface broaching;多功能機(jī)床 multifunction machine;多齒刀具 multitooth tool;切屑槽 chip gullet; 七、刨削刨削planning; 牛頭刨床shaper; 龍門(mén)刨床planer; 龍門(mén)刨削 planning;旋臂刨床 radial drilling machine ;仿形刨床copy shapin

17、g machine;  八、 齒輪加工 齒輪加工gear machining;   齒輪 gear;   滾齒 gear hobbing;滾齒刀 hobbing cutter;直齒圓柱齒輪 straight toothed spur gear;   斜齒圓柱齒輪 helical-spur gear;直齒錐齒輪 straight bevel gear ;     齒輪齒條 pinion and rack;   

18、0;蝸桿蝸輪 worm and worm gear;九、螺紋加工螺紋加工thread machining;螺紋切削thread cutting; 攻絲 tapping; 絲錐tap; 板牙die; 螺釘 screw; 標(biāo)準(zhǔn)件 standard component;      位移 displacement ;    截面 section;   十、光整加工 光整加工 micro finishing;研磨mull (lapping);研磨劑lapping compou

19、nd;研磨膏paste; 研磨機(jī)床lapping machine拋光polishing ;拋光膏buffing cream;拋光輪polishing wheel;拋光機(jī)polisher ;珩磨 honing ;珩磨輪 honing wheel;珩磨機(jī)床honing machine;超精加工機(jī)床 superfinishing machine;超精加工 superfinish;第3章 機(jī)械加工工藝過(guò)程機(jī)械加工工藝過(guò)程 machining process;工步 step of an operation;工位 work station;工序 process;工藝文件 manufacturing pro

20、cess document;工藝卡片 technological card;工藝規(guī)程 process plan; 機(jī)械加工工藝卡machining process sheet; 工藝設(shè)計(jì) technological design;設(shè)計(jì)基準(zhǔn) designing datum;工藝基準(zhǔn) datum features in process;基準(zhǔn)重合 consistency of datum feature;基面統(tǒng)一原則 unified datum principle;機(jī)械加工工序卡machining operation sheet;工藝過(guò)程設(shè)計(jì)process planning;工藝路線(xiàn)process

21、route; 工藝過(guò)程卡process sheet; 產(chǎn)品規(guī)格product specification; 產(chǎn)品用途product use; 產(chǎn)品責(zé)任product liability; 生產(chǎn)線(xiàn)production line; 生產(chǎn)進(jìn)度計(jì)劃production schedule; 生產(chǎn)率productivity;批量生產(chǎn)batch production;第4章 切削加工零件結(jié)構(gòu)工藝性切削cutting; 加工 machining;   工件 workpiece; 零件part;  毛坯 rough;工藝性能 processing property;裝配結(jié)構(gòu)的合理性

22、 rationality of assembly structure;零件結(jié)構(gòu)合理性 rationality of detail structure;標(biāo)準(zhǔn)化 standardization;第5章 先進(jìn)制造技術(shù)先進(jìn)制造技術(shù)Advanced Manufacturing Technology;信息技術(shù)information Technology;產(chǎn)品 product;設(shè)計(jì) design;加工machining; 檢測(cè)check;管理manage; 銷(xiāo)售sell; 使用use; 服務(wù)serve;回收 reclaim;計(jì)算機(jī)集成制造系統(tǒng)Computer Integrated Manufacturing

23、 System(CIMS);智能制造系統(tǒng)Intelligent Manufacturing System (IMS);精密工程 precise engineering;成組技術(shù)group technology; 方式(法)methodology;柔性制造系統(tǒng)Flexible Manufacturing System(FMS);數(shù)控機(jī)床numerically controlled machine tool;加工中心Machining Center(MC);計(jì)算機(jī)數(shù)字控制computerized numerical control (CNC);自動(dòng)換刀裝置automatic tool change

24、r(ATC);直接數(shù)字控制Direct numerical control(DNC);分布式數(shù)字控制Distributed numerical control(DNC);群控DNC;單機(jī)自動(dòng)化stand-alone automatization ;自動(dòng)機(jī)床Automatic machine;組合機(jī)床 combination machine;專(zhuān)用機(jī)床special machine;NC鉆床NC drilling machine ;NC磨床NC grinding machine ;NC車(chē)床NC lathe ;臥式加工制造中心horizontal machine center;立式加工制造中心 ve

25、rtical machine center; 車(chē)間shop floor;庫(kù)存inventory;工藝process;分類(lèi)classification;編碼系統(tǒng)coding system;零件外型part configuration;工藝規(guī)劃process planning;單元式制造cellular manufacturing; 小車(chē)維修站Cart maintenance station; 零件清洗站Parts wash station;裝卸站Unload station; 回收系統(tǒng)Recovery system;小車(chē)轉(zhuǎn)彎站 Cart turnaround station;集成化integra

26、tion ;協(xié)調(diào)tradeoff;成族零件family-of-part;換刀裝置Tool changer;機(jī)床控制裝置machine control unit; 組裝線(xiàn) Assembly line;第6章 先進(jìn)制造運(yùn)行模式先進(jìn)制造運(yùn)行模式Advanced Manufacturing Operation Model; 計(jì)算機(jī)集成制造系統(tǒng)Computer Integrated Manufacturing Systems(CIMS);精益生產(chǎn)(LP亦稱(chēng)精良生產(chǎn))Lean Production;敏捷制造Agile Manufacturing(AM);綠色制造Green Manufacturing;計(jì)算機(jī)輔助設(shè)計(jì)Computer Aided Design(CAD);計(jì)算機(jī)輔助制造Computer Aided Manufacturing(CAM);計(jì)算

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