打印MMC 900C 技術協(xié)議 最新schmidt(EK130)

1、MMC 900 C Ultra Precision Milling Machine德國LT ULTRA公司MMC 900 C金剛石飛切設備Technical Attachment技 術 協(xié) 議 Contract No.: The buyer/ 買 方： The seller / 賣 方： LT Ultra-Precision Technology GmbH 德國LT ULTRA公司Signature/簽 字: Signature/簽 字:Date/日 期： Date/日 期：1. Description of MMC 900 C / MMC 900 C功能描述The machine MMC 9

2、00C has two linear axes and one main spindle. The main spindle is an air bearing spindle. Z-Axis is an infeed axis and features a mechanical roller element bearing. X-Axis is a hydrostatic oil bearing axis. X, Z and the main spindle are motorizedMMC 900C 機器基本配置是兩個線性軸（X和Y）及一個旋轉軸（加工主軸A）。A軸是氣浮轉軸，Z軸為進刀軸

3、，是V型滾柱導軌機械軸承，X軸是靜油壓軸。所有軸系X,Z,和A均為電機驅動。/ adjustment is made using a probe that is fixed tot he main spindle. By turning the main spindle (manually) the Y-direction can be aligned, and by moving in X-direction, X-direction can be aligned. /-調(diào)節(jié)零件楔形角度測量頭。測量頭安裝在主軸上，操作者可以傾斜主軸調(diào)節(jié)Y方向，通過X軸行程調(diào)節(jié)X方向。此裝置為手動調(diào)節(jié)。The

4、 massive granite basis, is mounted to air dampners to block external vibrations. The X-slide is also made of granite.主機是天然大理石基座，在基座上有被動防震裝置，用于隔絕外部震動對機器的影響。X軸導軌為天然大理石結構。All motorized axes can be controlled manually. Alternatively the automatic control mode can be switched on, using the control panel.

5、所以電機驅動軸均可手動控制。可通過操作界面上的控制開關選擇手動驅動或自動驅動。All our milling spindles feature a double spheric bearing design for high Stiffness and flexibility.機器的銑軸采用雙球面軸承，已確保高剛性和高穩(wěn)定性。Using the automatic control mode, allows for an automatic measurement of the Workpiece hight, to adjust the tooloffset. The machine feat

6、ures a DeltaTau controller and a moveable control panel.在全自動加工過程中，機器能夠自動接觸需要加工的零件，來確認零件平面的相對位置?？刂葡到y(tǒng)為Delta-Tau控制系統(tǒng)。操作直接在可移動的操作界面臺上執(zhí)行。With control including Hard- and software, including DK200 milling spindle with Ø 500mm milling head機器配置控制系統(tǒng)，包括硬件和軟件。包括銑刀頭DK200,刀盤直徑500.2. Scope of supply and tech

7、nical parameter / 配置清單與技術指標ITEM QTY DESCRIPTION物品代號 數(shù)量 詳細配置_ M01 1 MMC 900 CTwo axis Ultra-Precision Milling MachineMMC 900 C金剛石飛切設備Equipped with: / 設備包括：Delta Tau control system type: PMACADV 500 With HMI (Windows 7) operation systemDelta Tau控制系統(tǒng)，型號：Turbo PMAC，Windows CE操作系統(tǒng)Programming resolution:

8、0.1um / 程序分辨率：0.1umNatural granite base / 密封的天然大理石整體機身-X-axis with oil hydrostatic bearing design, linear motors drive systemX軸靜油壓軸承技術，直線電機驅動系統(tǒng)X-axis travel 900mm / X軸行程：900mmZ-axis with dual V type ball bearing system, DC servomotor drive systemZ軸雙V型導軌與滾柱絲杠，直流伺服電機驅動系統(tǒng)Z-axis travel 400mm / Z軸行程：400m

9、m-X,Z-axis with glass scale measuring systemX,Z軸玻璃光柵尺測量系統(tǒng)-X-axis measuring resolution 1um, Z-axis measuring resolution 0.2umX軸測量分辨率1um，Z軸測量分辨率0.2um-X-axis speed: 15-300mm/min / X軸進給速度：15-300mm/min-X-axis straightness <0.15um/100mmX軸直線度：<0.15um/100mm-Z-axis straightness <5um/100mm / Z軸直線度：&l

10、t;5um/100mmITEM QTY DESCRIPTION物品代號 數(shù)量 詳細配置 -Milling spindle with air bearing design,/ 銑磨軸氣浮軸承技術-Milling spindle type: DK200 / 銑磨軸型號：DK200-Milling spindle is mounted to the Z-axis / 銑磨頭安裝在Z軸上 Milling head diameter: 300mm / 銑磨頭直徑：300mm-Milling head diameter: 500mm / 銑磨頭直徑：500mm-DC servomotor drive sy

11、stem / 直流伺服電機驅動系統(tǒng)-speed: 33-2,300RPM / 轉速：33-2,300RPM (2300 RPM with milling head diameter 300, max.1000 RPM with milling head diameter 500) （使用300刀盤轉速為2300 RPM, 使用500刀盤轉速最大為1000RPM）-Stiffness: 350N/um (axial); 200N/um (radial)剛度：350N/um（軸向）；200N/um(徑向)Static runout axial / radial: <0.09um / <

12、0.1um靜態(tài)軸向跳動：<0.09um，徑向跳動：<0.1um-Load capacity: axis 4500N (centric load), radial 1500N負載：軸向4500N（中心負載），徑向1500NCover with rolling door /保護罩,帶推拉門Power: 3Ph 380V 50Hz L16A / 電源：3Ph 380V 50Hz L16AAir supply: 8-10 Bar, 150NL/min, temperature 22 +/-2壓縮空氣：7-7.5Bar，流量：120NL/min，溫度：22 +/-2Weight of the

13、 machine: 1800KG, electrical cabinet: 200KG設備凈重：1800KG；電氣控制柜重量：200KGDimension: approx.1900mm (L) X2000mm (W) X2350mm (H)Plus additional Floorspace for control panel, cooling unit, oil Pump etc.外形尺寸：1900mm(長)X1000mm(寬)X2000mm(高) Elec. Cabinet dimension: 600(L) X 600(W) X1800(H)電器柜尺寸：600(長) X 600(寬) X

14、1800(高)Refer to drawing. M02 1 Vacuum Chuck system Include Vacuum pump, chuck size 450X450mm真空裝夾系統(tǒng) ，包括真空吸盤，及真空泵，真空吸盤尺寸450X450mmM03 1 Oil spraymist system With suction and guard on the machine噴霧冷卻系統(tǒng)，包括抽吸與保護裝置M03.13Additional spray nozzles for spray mist coolant system增加冷卻噴頭3個ITEM QTY DESCRIPTION物品代號

15、數(shù)量 詳細配置 M042mounting plates for workpiece 2塊工件安裝連接板 M05 1 air damper system 空氣阻尼系統(tǒng)Used to minimize external vibrations盡量減少機器外部的振動 Recommendation: The installation should already be largely vibration free and ground level as possible建議：安裝應該已經(jīng)在很大程度上是無振動的，盡可能地面平整 M05.1 1 Flycutting head dia. 300 mm飛刀盤直

16、徑300mmM061/ adjustment system 二維可調(diào)裝置Fixed on top of X-axis. Including a workpiece measurement system (Touch measuring probe, resolution 0.1um), that can fixed to the spindle. Including spcial 450x450mm chuck 接觸式工件測量頭安裝在X軸上，分辨率0.1um 接觸式測量頭可以安裝在飛刀盤上，快速測量包括450x450mm特別卡具M06.1Tesa measurment device for -

17、Adjustment device3,850.00TESA 測量裝置，用于測量二位調(diào)節(jié)裝置M101Polygon deviding head ( manual tilt axis + CNC rotary table)EK130 2-axis dividing table多面體分度臺EK130（手動傾斜軸CNC數(shù)控旋轉軸）用于加工多面體的2軸分度臺 The axis of rotation C is air bearing, as a CNC axisthe controller are integrated. The B-axis (pivot axis)is stored mechanic

18、ally and manually (hand wheel) operatedC軸為旋轉軸，采用氣浮數(shù)控軸承技術，與設備控制系統(tǒng)連接。Heidenhain RON886 +/-1 arcsec 海德漢旋轉編碼器RON886 +/- 1 秒Technical data: Rotational axis air bearing   EK 130 技術參數(shù): 氣浮旋轉軸 EK130- Radial accuracy徑向精度:  <0,15µm - Axial accuracy軸向精度:     <0

19、,15µm - Drive驅動:          Direct drive 直驅電機  After positioning the axis can be fixed,(Axial air supply is shut off, the axis changesto the air gap) C軸定位后可以固定，取消氣浮和氣浮空隙。 Oscillating B-Axis : 擺動軸B軸：- Mechanical bearing機械軸承- Manual mechanical

20、positioning手動機械定位Heidenhain RON287+/-2.5 arcsec 海德漢旋轉編碼器RON287 +/- 2.5 秒-Working pressure: 5Bar, Air consumption: 1700NL/h 壓縮工作氣壓:5Bar,消耗量:1700NL/hDetailied dimension see drawing詳細外形尺寸見圖紙OP1310Diamond milling tools金剛石銑削刀具 3. offer the technical documents by the seller / 供方提供的技術文件3.1 The seller offer

21、 the original inspection report before the machine sends to the buyer3.1賣方提供設備精度檢驗標準和出廠前精度檢驗原始記錄報告3.2 Include certification documents with the machine when send to the buyer3.2儀器到買方公司應隨機帶賣方出廠合格證書3.3 Technical documents: offer operator manuals, software manuals and maintenance manuals in English3.3技術

22、文檔：合同簽訂后提供全套英文版電子檔技術資料；隨設備提供一套英文版的操作和維修手冊，以及該設備使用說明書3.4 The seller offer install and training when the machine arrives at the install location3.4在儀器到達買方后，賣方提供安裝培訓，并提供詳細的安裝調(diào)試與培訓計劃安排4. Install and testing, final acceptance in install location and service4. 安裝調(diào)試、驗收；保修及售后服務4.1 The seller shall ensure th

23、at the equipments shall be brand-new products without former usage or retreaded parts/accessories. And also ensure that the equipments supplied have no defects, which may appear under conditions of the final use spot, in normal use, in design, materials, and process.4.1賣方保證所供設備是全新的、未使用過的產(chǎn)品，無任何舊貨或翻新的

24、零部件和附件。同時保證所提供的全部貨物沒有設計、材料或工藝上的缺陷，這些缺陷是所供貨物在最終目的地現(xiàn)行條件下正常使用可能產(chǎn)生的。4.2 Offer install and training by LT service engineer, and ensure 2-3 operators from the buyer can use the machine well. 2-3 days of training.4.2賣方工程師到用戶地進行安裝調(diào)試和培訓。賣方應保證用戶2-3名操作人員了解儀器性能和掌握操作。4.3 Installation condition: The buyer / end u

25、ser must make sure the inside temperature is within 22 +/-0.5, humidity <45% and the buyer offer power and compressed air and cooling water supply (10 to 12 °C) 4.3買方應提供設備安裝環(huán)境：室內(nèi)溫度保持在22 +/-0.5，濕度<45%；買方應提供設備所必須的相應電、壓縮空氣，以及冷水系統(tǒng)，保證水溫在10-12度4.4 Acceptance test at FAT and at customer site4.4德

26、國工廠與用戶安裝地驗收4.4.1 Pre-acceptance test FAT / 在德國廠家預驗收：1.1.1.1. Processing Standard part: 標準驗收件加工： Material: Cu, diameter:100mm零件直徑100mm，材料：Curequest: P-V:130nm，Ra:2nm達到以下技術要求：面形誤差 P-V:130nm，Ra:2nm4.4.1.2 Processing part from the buyer / 用戶驗收件加工Material: KDP / DKDP; Size: 450x450mm, thickness: 10mm or

27、15mm 材料：KDP/DKDP；尺寸：450X450mm；厚度：10mm或15mm Request: P-V: 5um (full size, use touch probe measurement on the machine); Ra: 3-5nm (random on the surface, measurement length 1mm, get average value after 5 times); 達到以下技術要求：面形誤差 P-V: 5um（全口徑，采用在線測量頭接觸式測量），Ra: 3-5nm（在測量面上隨機測量5個點取平均值，取樣長度1mm）4.4.2 final ac

28、ceptance test at customer site / 在用戶安裝地驗收：1.1.1.1. Processing Standard part: 標準驗收件加工： Material: Cu, diameter:100mm零件直徑100mm，材料：Curequest: P-V:130nm，Ra:2nm達到以下技術要求：面形誤差 P-V:130nm，Ra:2nm4.4.2.2 Processing part from the buyer / 用戶驗收件加工Material: KDP / DKDP; Size: 450x450mm, thickness: 10mm or 15mm 材料：KD

29、P/DKDP；尺寸：450X450mm；厚度：10mm或15mm Request: P-V: 5um (full size, use touch probe measurement on the machine); Ra: 3-5nm (random on the surface , measurement length 1mm, get average value after 5 times); 達到以下技術要求：面形誤差 P-V: 5um（全口徑，采用在線測量頭接觸式測量），Ra: 3-5nm（在測量面上隨機測量5個點取平均值，取樣長度1mm）4.5 Guarantee: electron

30、ic parts 12 months, mechanics 16 months after the buyer sign the final acceptance report. 4.5 保質(zhì)期：電氣部分12個月，機械部分16個月，驗收合格之日算起。4.6 During the warranty period, if the equipments break down, The Agent of the Seller shall act within 48 hours after receive the fault information from the Buyer and the expe

31、rienced technical personnel shall be expedited to arrive at the use spot within 3days, to repair or replace the goods or parts with defects for free. If the defects can be repaired on the use spot, the duration from the point of time when the failure is reported to the point of time when it resumes

32、the normal operation shall not exceed 4days. In the event that the equipment shall be brought back to the manufacturer for repair, the duration from the point of time when the failure is reported to the point of time when it is brought back to the use spot and resumes the normal operation shall not

33、exceed two months. The Seller shall bear all costs and expenses incurred. After warranty period, the sellers shall offer the best price for interchange spare-parts and technical support.4.6 在設備保修期內(nèi)，如果設備發(fā)生故障，賣方代理商在接到甲方書面通知后48小時內(nèi)做出響應，同時派有經(jīng)驗的技術人員在3天之內(nèi)趕到現(xiàn)場，免費維修或更換有缺陷的貨物或部件。若屬于現(xiàn)場可修好的故障，從故障報出到設備恢復正常運行的時間不超過4天；若需返廠維修，從故障報出到送至甲方現(xiàn)場設備恢復正常運行的時間不超過兩個月。所有相關費用均由乙方負擔。在保修期后，賣方應以最優(yōu)惠的價格，提供零配件供應和技術支持。4.7 Origin: Germany manufacturer: LT Ul