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1、塑料低溫脆化溫度測試塑料低溫脆化溫度測試高分子091-2 第四組49-53主講50 賴芬素測試標(biāo)準(zhǔn):GB/T 5470-2008主要內(nèi)容 Click to add Text Click to add Text Click to add Text測試原理測試原理儀器設(shè)備儀器設(shè)備低溫脆化試驗儀及其主要部件和結(jié)構(gòu)低溫脆化試驗儀及其主要部件和結(jié)構(gòu)制樣制樣操作步驟操作步驟結(jié)果表示結(jié)果表示影響因素影響因素v脆化溫度脆化溫度:在規(guī)定試驗條件下,試樣破壞概率為 50%時的溫度,以Tb 表示v塑料脆化溫度的測定:塑料脆化溫度的測定:就是塑料試樣在規(guī)定的受力變形的條件下,測出其顯示脆化破壞時的溫度。測試原理:測試

2、原理:v將一組試樣以懸臂的形式固定在儀器的夾具上,并置于精確控制溫度的低溫介質(zhì)中恒溫,當(dāng)達到某一預(yù)定的溫度后,用規(guī)定的試驗速度沖擊試樣,使試樣沿規(guī)定半徑的夾具下鉗口圓弧彎曲成90,而后觀察記錄整組的試樣破壞的百分?jǐn)?shù)。通常把試樣破壞概率為50%時的溫度定義為脆化溫度,用t50表示。儀器設(shè)備儀器設(shè)備v試驗機:試驗機: 主要由低溫浴、攪拌器、試樣架裝置、試樣夾具和沖錘構(gòu)成,沖錘與試樣和夾具之間的關(guān)系應(yīng)符合以下規(guī)定。 1.沖錘:由馬達、電磁離合器或其他適宜形式的裝置驅(qū)動。 沖擊刀刃與試樣夾具之間的尺寸關(guān)系如圖 1 所示。圖 1 沖錘刀刃和夾具裝置的尺寸關(guān)系2.試驗機的主要技術(shù)條件v 沖錘刀刃半徑為 1

3、.6mm0.1mm。v 夾具下鉗口圓弧半徑為 4.0mm0.1mm。v 沖錘刀刃的外側(cè)與夾具之間的間隙為2.0mm0.1mm。v 錘刀刃沖擊點與夾具之間相距為 3.6mm0.1mm。v 沖擊時和沖擊后 5mm 范圍內(nèi)試驗速度為200cm/s20cm/s。低溫脆化試驗儀及其主要部件和結(jié)構(gòu)v傳熱介質(zhì)傳熱介質(zhì): 在試驗溫度下,對試樣沒有影響,并能保持流動性的液體都可以使用。 注 1:傳熱介質(zhì)可以是乙醇、甲醇、二氯二氟甲烷等。制冷劑可以是固體二氧化碳、液氮等。 注 2:試驗溫度在203K(70)以上推薦用工業(yè)乙醇(純度約95)與固體二氧化碳的混合物。乙醇應(yīng)經(jīng)常更換,若有爭議時,用新乙醇進行試驗。制樣制

4、樣試樣制備采用試樣切割機,表面應(yīng)平坦、光滑,無氣泡、裂紋和其他明顯的肉眼可見缺陷。試樣:長20.0mm0.25mm,寬2.5mm0.05mm,厚20.0mm0.25mm 。每個試驗溫度點取 30 條試樣,求取脆化溫度的溫度點數(shù)不得少于4 點(用計算法求脆化溫度應(yīng)包括試樣全破壞和不破壞的溫度,用圖解法則不包括這兩點的溫度)20.0mm0.25mm20.0mm0.25mm2.5mm0.05mm測試測試v根據(jù)相關(guān)資料,選取合適的溫度點進行測試,標(biāo)準(zhǔn)中規(guī)定要至少選取4個溫度點上進行測試,并使這些溫度點在10%90%的試樣破環(huán)范圍內(nèi)都有分布。v每個溫度點至少要測25個試樣,記下每個溫度點試樣破壞百分?jǐn)?shù)。

5、操作步驟操作步驟 1 .開動試驗機的攪拌器,在低溫浴內(nèi)加入適量制冷劑和液體傳熱介質(zhì),使浴溫達到所需試驗溫度的0.5K 范圍內(nèi)(浴內(nèi)液面距離頂部約30mm)。4.啟動試驗機的沖錘,沖擊試樣。 2. 將試樣固定在夾具中,然后置于試驗機的試樣的試樣架上固定。注:切口試樣,使試樣側(cè)面正中的切口位于與夾具下鉗口圓弧相切的位置上。3.將試樣架裝置浸沒在控制到所需試驗溫度的液體傳熱介質(zhì)中保溫 3min。5. 從低溫浴中取出試樣,記錄破壞試樣數(shù)目,以試樣沖成兩段記為破壞。6. 每次調(diào)節(jié)好所需試驗溫度,重復(fù)步驟2 至步驟5 的操作步驟,直至求出溫度點數(shù)不少于4 點的試樣破壞百分率。v注 1:計算法溫度點應(yīng)包括不

6、破壞和全破壞兩溫度點,而圖解法則不包括這兩點。點間溫度應(yīng)間隔均等。v注 2:開始試驗時,先在預(yù)計的脆化溫度下進行試探試驗,若試樣破壞與不破壞同時存在,則每次分別提高或降低溫度5K10K,直至出現(xiàn)全破壞與不破壞的溫度。然后以二者的溫度范圍分成均等的2K 或5K 間隔進行試驗,求取脆化溫度。結(jié)果表示結(jié)果表示計算法計算法用每個試驗溫度下的試驗破壞數(shù)目計算試樣破壞百分率,然后按下式求取脆化溫度:式中:Tb脆化溫度,K;Th全部試樣破壞的最高溫度(應(yīng)使用正確的代數(shù)符號),K;T均勻升溫的增量,K;S每個試驗溫度點試樣破壞百分?jǐn)?shù)的總和(包括從不破壞的溫度到全破壞的溫度到全破壞溫度的破壞百分?jǐn)?shù)的總和)。在概

7、率坐標(biāo)紙上以每個試驗溫度點的溫度與對應(yīng)的破壞百分率作圖,并通過各點劃一條最佳直線,取50%破壞概率與直線相交點所對應(yīng)的溫度作為脆化溫度。圖解法圖解法影響因素影響因素1.式樣模塑條件和制備方法: 式樣表面有微小的劃傷或不光滑,都使脆化溫度提高。式樣厚度較厚,也使脆化溫度提高。2.沖頭的打擊速度 速度高,則脆化溫度高,反之則低 THE END Add your text in here Add your text in here Add your text in here Add your text in here Add your text in here Click to add Text C

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