物料損耗率制定

1、Your Total Solution Company for Audio Products 2012 SHENZHEN HORN AUDIO COMPANY, LTD. Rev.: 15.Nov.2011 Report：黎燕燕：黎燕燕物料損耗率制定物料損耗率制定 2012 SHENZHEN HORN AUDIO COMPANY, LTD. 物料損耗組成物料損耗組成=作業(yè)不良作業(yè)不良+來料不良來料不良1、作業(yè)不良以作業(yè)不良以P-BOM上損耗率進(jìn)行數(shù)據(jù)管控上損耗率進(jìn)行數(shù)據(jù)管控1.1、P-BOM上物料損耗率（需要經(jīng)財(cái)務(wù)核算，暫定比例不超過總上物料損耗率（需要經(jīng)財(cái)務(wù)核算，暫定比例不超過總BOM成本的

2、成本的3%）-現(xiàn)已完成機(jī)型：雷蛇現(xiàn)已完成機(jī)型：雷蛇202有咪、無咪、有咪、無咪、PS-1系列、系列、AX-1系列、系列、ST-12121.2 、在線物料損耗在線物料損耗1.3 、拆機(jī)維修損耗拆機(jī)維修損耗 2012 SHENZHEN HORN AUDIO COMPANY, LTD. P-BOM樣版樣版 WK * Material Attrition Rate (Base on % Yield Rate)項(xiàng)目半成品MIC測試線材導(dǎo)通測試按鍵功能測試?yán)劝氤善仿晫W(xué)聲學(xué)測試聽音測試按鍵測試/錄音外觀檢查物料更換比率拉線作業(yè)損耗比率總損耗比率無錄音左右喇叭線短路、開路不良左右聲道反不良按鍵機(jī)械性不良無功

3、能SPK無聲音SPK曲線不良阻抗不良極性反失真感差SPK無聲音曲線不良極性反咪曲線不良咪感度感差咪無功能雜音切換不良按鍵機(jī)械性不良按鍵無功能按鍵功能混亂無錄音左右老鼠尾用錯(cuò)、傷、鐳雕不良喇叭后殼松、刮傷、斷差、色差、后網(wǎng)變形、孔歪喇叭變形、破損按鍵弱、死、傷、縮水插頭傷、線傷、咪老鼠尾不良咪孔歪、堵孔咪頭支架變形（高出金屬殼）咪金屬殼傷No加工段別主要物料類型Qty1組立喇叭組件作業(yè)21.0%1.0%1.0%0.5%1.0%1.0%1.0%1.0%1.0%2.0%1.0%5.0%5.0%1.0%0.85%1.15%2.00%來料20.0%65.0%80.0%3.0%80.0%1.0%30.0%

4、65.0%5.0%2.0%90.0%5.0%99.0%Total0.0%0.0%0.0%0.0%0.0%21.0%66.0%81.0%3.5%81.0%2.0%31.0%66.0%6.0%0.0%0.0%4.0%0.0%91.0%0.0%0.0%0.0%0.0%0.0%5.0%10.0%100.0%0.0%0.0%0.0%0.0%0.0%2PCBA作業(yè)11.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%3.0%1.0%5.0%3.0%5.0%1.0%5.0%3.0%5.0%5.0%1.09%0.11%1.20%來料75.0%1.0%1.0%5.0%

5、10.0%2.0%1.0%1.0%80.0%80.0%85.0%1.0%5.0%5.0%5.0%20.0%80.0%10.0%Total76.0%2.0%2.0%6.0%11.0%3.0%0.0%2.0%0.0%0.0%0.0%2.0%0.0%0.0%81.0%81.0%0.0%86.0%2.0%8.0%6.0%10.0%23.0%85.0%0.0%0.0%0.0%11.0%5.0%3.0%5.0%5.0%3MK301線材作業(yè)10.5%1.0%0.5%0.7%0.0%0.2%1.0%1.0%0.0%1.0%0.5%0.5%0.5%0.2%0.2%0.4%1.0%0.4%0.5%0.5%0.25

6、%1.75%2.00%來料0.5%0.5%0.5%0.2%1.0%0.5%0.8%0.5%0.3%0.5%0.5%0.2%0.5%0.3%0.5%0.5%0.4%0.4%0.5%25.0%0.5%1.0%0.3%Total0.5%0.5%0.5%0.7%2.0%1.0%0.0%1.5%0.0%0.0%0.5%0.5%0.0%0.0%1.5%1.5%0.2%1.5%0.0%0.8%1.0%1.0%0.6%0.6%0.0%0.0%0.0%0.9%26.0%0.9%1.5%0.8%4MK301金屬咪盒作業(yè)10.5%0.3%0.3%1.0%6.0%3.0%2.0%0.0%2.0%8.0%8.0%0.2

7、%8.0%3.5%5.0%5.0%3.0%3.0%3.5%1.0%4.0%2.0%100.0%0.81%0.69%1.50%來料0.5%0.5%0.5%1.0%1.0%1.0%2.0%0.5%1.0%1.0%1.0%0.5%1.0%0.5%1.0%1.0%0.5%0.5%0.6%42.0%0.5%1.0%Total1.0%0.8%0.8%2.0%7.0%4.0%0.0%4.0%0.0%0.0%0.5%3.0%0.0%0.0%9.0%9.0%0.7%9.0%0.0%4.0%6.0%6.0%3.5%3.5%0.0%0.0%0.0%4.1%43.0%4.5%3.0%100.0%5MK301插頭外殼作

8、業(yè)10.2%0.2%0.2%0.5%0.5%0.5%0.0%0.2%1.0%1.0%0.0%1.0%0.5%0.4%0.4%0.3%0.3%0.5%1.0%0.6%0.1%0.2%0.27%1.23%1.50%來料0.5%0.3%0.3%0.2%0.5%0.5%0.5%0.5%0.2%1.0%1.0%0.2%1.0%0.5%0.7%0.7%0.6%0.6%0.3%30.0%0.7%0.1%0.2%Total0.5%0.5%0.5%0.4%1.0%1.0%0.0%1.0%0.0%0.0%0.5%0.4%0.0%0.0%2.0%2.0%0.2%2.0%0.0%1.0%1.1%1.1%0.9%0.9

9、%0.0%0.0%0.0%0.8%31.0%1.3%0.2%0.4%6咖啡色尾線作業(yè)11.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%5.0%5.0%1.0%5.0%1.0%3.0%5.0%15.0%5.0%15.0%10.0%10.0%5.0%10.0%10.0%15.0%10.0%0.37%1.63%2.00%來料1.0%1.0%1.0%5.0%5.0%1.0%10.0%10.0%10.0%3.0%5.0%Total2.0%2.0%2.0%1.0%1.0%6.0%1.0%6.0%0.0%0.0%1.0%2.0%1.0%1.0%15.0%15.

10、0%1.0%15.0%4.0%8.0%5.0%15.0%5.0%15.0%10.0%10.0%5.0%0.0%10.0%10.0%15.0%10.0%7MK301 HOLDER(支架)作業(yè)11.0%1.0%1.0%40.0%70.0%50.0%3.0%30.0%50.0%50.0%50.0%20.0%50.0%50.0%50.0%2.0%1.0%0.5%10.0%25.0%50.0%5.0%50.0%1.92%0.08%2.00%來料1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%50.0%Total2.0%2.0%2.0%40.

11、0%70.0%51.0%0.0%4.0%0.0%0.0%0.0%31.0%0.0%0.0%51.0%51.0%0.0%51.0%0.0%0.0%21.0%51.0%51.0%51.0%2.0%1.0%0.5%10.0%26.0%50.0%55.0%50.0%8MK301后殼作業(yè)13.0%3.0%3.0%5.0%2.0%5.0%5.0%5.0%0.33%1.67%2.00%來料1.0%90.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%3.0%3.0%3.0%0.0%0.0%6.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%5

12、.0%95.0%5.0%0.0%0.0%0.0%0.0%0.0%9MK301后蓋喇叭網(wǎng)作業(yè)13.0%3.0%3.0%5.0%2.0%5.0%5.0%5.0%0.33%4.67%5.00%來料1.0%90.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%3.0%3.0%3.0%0.0%0.0%6.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%5.0%95.0%5.0%0.0%0.0%0.0%0.0%0.0%10后蓋調(diào)音紙作業(yè)23.0%3.0%3.0%5.0%2.0%5.0%5.0%5.0%0.33%4.67%5.00%來料1.0

13、%90.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%3.0%3.0%3.0%0.0%0.0%6.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%5.0%95.0%5.0%0.0%0.0%0.0%0.0%0.0%Total11MK301左SR尾套作業(yè)11.5%1.5%2.5%2.0%90.0%5.0%0.39%4.61%5.00%來料100.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%1.5%1.5%0.0%0.0%2.5%0.0%2.0%0.0%0.0%0.0%0.0%

14、0.0%100.0%90.0%5.0%0.0%0.0%0.0%0.0%0.0%12MK301右SR尾套作業(yè)11.5%2.5%2.0%90.0%5.0%0.39%4.61%5.00%來料100.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%1.5%0.0%0.0%0.0%2.5%0.0%2.0%0.0%0.0%0.0%0.0%0.0%100.0%90.0%5.0%0.0%0.0%0.0%0.0%0.0%13MK301按鍵作業(yè)3100.0%100.0%80.0%20.0%1.0%3.0%100.0%100.0%1.0%100.0%2.

15、0%100.0%100.0%100.0%100.0%100.0%100.0%100.0%100.0%100.0%5.36%2.64%8.00%來料95.0%Total0.0%0.0%0.0%100.0%100.0%80.0%0.0%20.0%0.0%0.0%1.0%3.0%0.0%0.0%100.0%100.0%1.0%100.0%2.0%100.0%100.0%100.0%100.0%100.0%0.0%0.0%0.0%100.0%100.0%95.0%100.0%100.0%14麥克風(fēng)硅膠套作業(yè)11.0%1.0%2.0%0.5%1.0%1.0%1.0%0.5%1.0%1.0%3.0%5.0

16、%5.0%3.0%5.0%1.0%5.0%1.0%5.0%5.0%0.19%4.81%5.00%來料1.0%2.0%2.0%2.0%2.0%3.0%3.0%2.0%3.0%3.0%6.5%3.0%3.0%Total0.0%0.0%0.0%1.0%1.0%3.0%0.0%0.0%0.0%0.0%0.5%1.0%0.0%0.0%3.0%3.0%0.5%3.0%1.0%5.0%8.0%8.0%5.0%8.0%0.0%0.0%0.0%1.0%8.0%7.5%8.0%8.0%15中號(hào)耳套作業(yè)11.0%1.0%2.0%0.5%1.0%1.0%1.0%0.5%1.0%1.0%3.0%5.0%5.0%3.0%

17、5.0%1.0%5.0%1.0%5.0%5.0%0.19%0.81%1.00%來料1.0%2.0%2.0%2.0%2.0%3.0%3.0%2.0%3.0%3.0%6.5%3.0%3.0%Total0.0%0.0%0.0%1.0%1.0%3.0%0.0%0.0%0.0%0.0%0.5%1.0%0.0%0.0%3.0%3.0%0.5%3.0%1.0%5.0%8.0%8.0%5.0%8.0%0.0%0.0%0.0%1.0%8.0%7.5%8.0%8.0%16包裝1M-H01-A塑料盒上蓋Total1 0.0010.10%171M-H01-A塑料盒下蓋Total1 0.0010.10%18繞線器Tot

18、al1 0.0010.10%19小號(hào)硅膠耳套Total2 0.0050.50%20中號(hào)硅膠耳套Total2 0.0050.50%21大號(hào)硅膠耳套Total2 0.0050.50%22MK301鋼夾Total1 0.0010.10%23透明封口貼Total2 0.055.00%24貼紙（圓角）Total1 0.055.00%25內(nèi)箱貼紙Total0.0333 0.033.00%26外箱貼紙Total0.0083 0.022.00%27防盜貼紙Total1 0.022.00%28禮品紙盒不干膠貼Total1 0.022.00%29標(biāo)簽Total1 0.022.00%30PE袋Total1 0.02

19、2.00%31外包裝盒Total1 0.0010.10%32卡通箱內(nèi)Total0.1333 0.0010.10%33卡通箱內(nèi)Total0.1333 0.0010.10%34內(nèi)箱刀卡ATotal0.2667 0.0010.10%35內(nèi)箱刀卡BTotal0.1333 0.0010.10%36內(nèi)箱平卡Total0.1000 0.0010.10%37內(nèi)箱Total0.0333 0.0010.10%38外箱貼紙Total0.0083 0.0010.10%Base on % Yieid Rate Estimate Fallout rate0.429%0.869%0.020%0.110%0.610%0.520%0.350%0.010%0.110%0.030%0.090%0.260%0.310%0.010%0.090%0.010%0.040%0.280%0.090%0.030%0.010%0.030%0.030%0.000%0.090%0.320%0.070%2.170%0.720%0.300%0.300%0.260% 20