生產流程詳解.doc

生產流程英文：Production procedure布料檢驗英文：The cloth inspection每做一批貨首先要抽取該布英文：Each time a batch of goods is made, 10% to 20%of every jar of cloth每缸的10至20%進行檢驗英文：should be sampled to inspect檢驗主要針對布料是否有色差英文：to see whether the fabric has color difference, defects布疵、布封寬窄、克重等等英文：and to inspect the fabric width and the weight of cloth ,etc.若不合格則須進行100檢驗英文：If it is not up to standard , 100% Inspection must be carried out不合格品退回布廠英文：The defective products will be returned to the cloth factory物料檢驗英文： Accessories Inspection物料倉必須對所有物料進行驗針檢驗英文：All the accessories must be needle-detected by the accessory Warehouse.和規(guī)格、數(shù)量、褪色性檢驗英文：Together with the specification, quantity and fading inspection已檢驗品和未檢驗品英文：The inspected products and the un-inspected products必須分開并做好標識英文：Must be separated and marked well.物料倉提供詳細的物料卡給各有關英文：The accessory warehouse group offers the detailed accessory card生產部門以供制衣時核對參考英文：To the production divisions to check when clothing are being made電腦嘜架英文：Computer Marker紙樣師傅根據(jù)客戶提供的紙樣英文：According to the patterns that the customers offer or the related information,或相關信息設計紙樣英文：the pattern masters design the patterns,進行尺寸縮水測試英文：Carry on the size and shrink test確定縮水值英文：And confirm the shrinking value然后重新修改紙樣英文：Then revise the pattern again,將紙樣用讀圖板讀入電腦英文：read the patterns into the computer by reading drawing boar再用最新版電腦制衣業(yè)生產管理系統(tǒng)英文：And then use the production management system of the latest edition computer clothing manufacturing industryGMCAD2002系統(tǒng)進行打版英文：GMCAD2002 system放碼、排嘜架英文：to type, grade, and make makers.生產會議英文：Production meeting大貨一星期以前英文：A week before a bulk production生產經(jīng)理將主持召開產前會議英文：The production manager will hold the preproduction meeting.會議就此單的各項準備英文：The preparation and the related terms相關注意事項進行溝通英文：will be discussed at the meeting.及時解決疑難問題英文：to solve the knotty problems in time以確保大貨能按質按期出貨給客戶英文：so as to ensure that the batch of goods can produce for the customers on schedule工業(yè)工程英文：Industrial engineerin工業(yè)工程人員的目標是降低成本英文：The goal of Industrial engineering staff is to lower the costs提高效率英文：and raise the efficiency常用工作方法如標準時間的測定英文：The common working ways are the standard time mensuration做工方法研究、效率分析英文：Research of working methods, efficiency analysis,生產平衡情況反映英文：Reflection of production line balancing生產流程分析等英文：the production procedure analyzing etc.制定出標準時間英文：establishing standard time成為工序工價的最基本參考數(shù)據(jù)英文：becomes the most basic reference data of the labor cost of the process在大貨未入車間前英文：Before the bulk production begins由IE 先排出工序表英文：Process form is listed first by IE并在產前會議上討論工序安排的合理性及大貨目標產量等英文：The rationality of the arrangement of process and the output goal are discussed at the preproduction meeting松布英文：Fabric Relaxation尺寸問題是針織制衣最難控制的問題英文：Size problem is the most difficult problem in controlling knitting為了保證每件成衣的尺寸穩(wěn)定英文：In order to guarantee the size stability of the finished clothes必須由松布操作開始科學化，規(guī)范化英文：We must begin with doffing operation. And after scientific and standardization doffing cloth,松布后需整齊放置在特制的松布車上英文：After doffing, the cloth must be placed neatly on the special-made doffing machine使每匹布都能獨立分開英文：to make sure that every roll of cloth can be separated independently不會因為布壓布而使底層和英文：in order that the surface and the bottom layers of the cloth goes back unevenly面層的布料回縮不均勻英文：because of the cloth pressing.一般自然縮率低的布料英文：Generally the cloth of lower natural contracting rate規(guī)定松布時間最少在24小時以上英文：should be doffed at least 24 hours自然縮率較大而且不穩(wěn)定的布料英文：For higher naturally contracting rate and more unstable cloth松布時間則必須規(guī)定在72小時以上英文：The doffing time must stipulated over 72 hours拉布裁剪英文：Stipulate the height of the spreading cloth規(guī)定拉布高度英文：so as to ensure that the size stability and shirt shape after cutting are accurate以保證裁剪后的尺寸穩(wěn)定及衫形準確英文：and the middle and the bottom layers of the cutting pieces cant be unidentical不會因為拉布太高而致使裁片上中下層的尺寸不一致英文：because of the spreading height being too high一般厚度較大的布料英文：Generally speaking, for thicker fabric如抓毛布，毛巾布等英文：such as terry cloth, etc.規(guī)定拉布高度不可超過6吋英文：the stipulated height of spreading cant be over 6 inches厚度較薄及彈性較大的布料英文：For thinner and stronger elasticity cloth規(guī)定拉布高度不可超過4吋英文：the stipulated height of spreading cant be over 4 inches.查片、配片英文：Checking and matching of cutting pieces為確保能給縫制車間提供英文：In order to guarantee the accuracy of the measurement尺寸準確及衫形穩(wěn)定的裁片英文：and the stable shape of the cutting pieces裁剪后的每片裁片均必須英文：The finished cutting pieces must be inspected經(jīng)過查驗后才能進入縫制車間英文：before they go to the sewing workshop.查片臺上必須附有該款的英文：There must be patterns of the same styles of cutting pieces每塊裁片的紙樣英文：on the checking platform查片員必須將裁片與紙樣相比較英文：The checkers of the cutting pieces must compare every cutting piece with its pattern要求裁片的尺寸及形狀必須英文：The required size and the shape must be the same與紙樣一致方為合格英文：as that of the pattern.經(jīng)查片員查驗過的裁片英文：The checked cutting pieces must be sampled to be checked qualified必須經(jīng)過專業(yè)QC按AQL2.5英文：through professional QC according to AQL2.5,抽查合格后方可進入縫制車間英文：after which they can go to the sewing workshop.縫制英文：Sewing車間縫制采用掛桿式流水線作業(yè)方式英文：Assembly line is adopted in the sewing workshop流暢的流水線作業(yè)有助于英文：Smooth assembly line helps to提高工作的積極性英文：Improve the enthusiasm of the work使生產制程一目了然英文：and make the sewing production procedure clear.減少制程中出現(xiàn)問題的機率英文：reduce the probability rate that goes wrong in the course of sewing.流水線的操作由掛片開始英文：The operation of the assembly line begins with hanging cutting pieces.掛片員先檢查裁片無誤后英文：After the cutting pieces are checked errorless,將每扎主裁片用掛衣夾掛在英文：every bundle of main cutting pieces is hung流水線滑動桿上英文：on the slide bar of the assembly line輔料的分配按該扎主裁片的件數(shù)配制英文：The distribution for the accessories depends on the number of the main cutting pieces,如主麥、洗水麥等英文：for example, the main label, the washing label, etc.要求其數(shù)量及尺寸一定要與主裁片相配英文：They must match the main cutting pieces in quantity and size.流水線上的衣車是按縫制工序的英文：The sewing machines on the assembly line are arranged順序來排列的英文：in the order of sewing procedure每位工人完成一道工序后便可在流水線英文：After each worker has finished one procedure, he can push the bundle of products滑桿上將該扎貨順推到下一工序英文：to the next procedure along the slide bar of the assembly line.為保證產品的質量英文：In order to guarantee the quality of the products在每條流水線中設置有中查英文：Course checkers are required on each assembly line進行100半成品查驗英文：to carry on 100% checking to work in process合格后才可流入下道工序英文：They can just flow into the next process after being qualified每個車間配備一名巡查QC英文：One patrolling QC is allocated in each workshop進行AQL2.5查驗英文：to carry out AQL2.5 test.及時反饋生產中出現(xiàn)的問題英文：and feed back problems appearing in production in time,第一時間防止問題和解決問題英文：which can prevent the problems and solve the problems as soon as possible?為確保成衣安全英文：In order to guarantee the finished clothes security,車間縫制必須執(zhí)行嚴格的換針制度英文：needle changing system must be carried out in the sewing workshop.如果在縫制過程中出現(xiàn)斷針現(xiàn)象英文：If needle breaking appears in the course of sewing必須找齊所有斷針后英文：All the broken needles must be found out到針控員處進行對換英文：and get them changed from the needle controller針控員需做好詳細記錄英文：The needle controllers needs to make the detailed record l如果斷針不能找齊英文：If all the broken needles cant be found則必須將斷車針周圍三米內的英文：all the work in process within three meters around the sewing machine半成品拿到驗針房驗針英文：should be brought to the needle testing room to get tested,以確保斷針不會留在其它衣服上英文：so as to ensure that the broken needles will not stay on other clothes為確保成衣清潔英文：In order to keep the finished clothes clean車間員工必須定時擦手英文：Workshop staff must wash hands regularly二個小時一次。英文：once every two hours.工廠采用了先進的即時電子工票系統(tǒng)英文：The factory has adopted advanced instant electronic working ID card system該系統(tǒng)通過ID卡英文：This system is tired with the information of the goods與貨物信息相綁定英文：through ID card,跟隨貨物在生產環(huán)節(jié)里流轉英文：following the goods to circulate in the annual ring.在生產過程中通過采集器對ID卡英文：In the course of production, we collect相對應的貨物信息的采集英文：the relating information of the ID card by the collector來跟蹤生產過程中的每一道生產工序英文：to follow each production process in the production process給生產管理提供了實時準確的數(shù)據(jù)來源英文：This has provided the real-time and accurate data source for production management較舊系統(tǒng)效率得到了極大的提高英文：The efficiency has been greatly improved compared with the old system.打鈕英文：Sewing buttons所有需打鈕的衣服都必須經(jīng)過查鈕英文：All clothes needing sewing buttons on It must be through測試、打鈕、再查鈕四個過程英文：button checking, testing, sewing the buttons, and rechecking the buttons每一粒鈕都必須經(jīng)過查驗才可打在衣服上英文：Every button cant be sewn on the clothes until it pass the checking后整英文：Finishing后查員工查好的成品須經(jīng) QC 復查英文：The products checked by the finishing checking staff must be reexamined by QC不合標準的衫退回后查處再查英文：The shirts not conforming to the standard should be returned to the finishing checking department to be reexamined更加確保了成衣質量英文：This has guaranteed the quality of the finished clothes每件燙好的衫須經(jīng)過度尺查油英文：For each ironed shirt, the size and greasy dirt chec